Numerical control turning, grinding, throwing and slotting all-in-one machine for rubber roller

Abstract

The utility model belongs to the technical field of rubber roller machining, particularly relates to a numerical control turning, grinding, throwing and slotting all-in-one machine for a rubber roller, and aims to solve the problems that the rubber roller machining efficiency is low due to the fact that the clamping effect on the rubber roller is poor and the machining modes cannot be automatically switched in the prior art, the following scheme is provided: the numerical control turning, grinding, throwing and slotting all-in-one machine comprises a base and two supporting seats, a first motor is connected to the base, a first transmission rod is fixedly connected to an output shaft of the first motor, a clamping mechanism is connected to the first transmission rod, a box body is connected to the base, a second motor is fixedly connected to the box body, and a second transmission rod is fixedly connected to an output shaft of the second motor. The second transmission rod is connected with a translation mechanism, and the box body is slidably connected with an adjusting seat. The rubber roller clamping device is easy to operate and convenient to use, the clamping effect of a rubber roller can be better, the machining modes can be automatically switched, and therefore the machining efficiency of the rubber roller is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber roller processing, in particular to a rubber roller CNC lathe, grinding, polishing and grooving integrated machine. Background Art

[0002] The rubber roller is a roll-shaped product made of metal or other materials as the core and rubber covered by vulcanization. The rubber roller needs to be grooved during the processing. The main functions of the grooves are: first, to increase the friction of the material roller surface. Second, to exhaust. For example, a high-speed rotating film is easy to form air between the roller surface and the film, causing wrinkles on the film. The gap of the heat dissipation groove helps to dissipate the heat generated by the production material in motion in time. Third, flattening and wrinkle removal. Rubber rollers with spiral grooves and herringbone grooves can play a flattening role; after the grooves are completed, in order to reduce the surface roughness of the rubber roller, it is necessary to use polishing tools and abrasive particles or other polishing media to polish the rubber roller to make the surface of the rubber roller bright and smooth.

[0003] The existing CNC turning, grinding, polishing and grooving machines for rubber rollers usually have poor clamping effect on the rubber rollers and cannot automatically switch processing modes, resulting in low rubber roller processing efficiency. Therefore, we propose a CNC turning, grinding, polishing and grooving machine for rubber rollers. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art that the clamping effect of the rubber roller is usually poor and the processing mode cannot be automatically switched, resulting in low rubber roller processing efficiency, and proposes a rubber roller CNC lathe, grinding, polishing and grooving integrated machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The rubber roller CNC lathe grinding, polishing and grooving integrated machine comprises a base and two supporting bases, the base is connected to a first motor, the output shaft of the first motor is fixedly connected to a first transmission rod, the first transmission rod is connected to a clamping mechanism, the base is connected to a box body, the box body is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to a second transmission rod, the second transmission rod is connected to a translation mechanism, the box body is slidably connected to an adjustment base, the adjustment base is rotatably connected to a rotating rod, the adjustment base is slidably connected to a first adjustment block and a second adjustment block, the first adjustment block and the second adjustment block are connected to a conversion mechanism, and the supporting base is connected to a rotating mechanism.

[0007] Preferably, the clamping mechanism includes a first screw and a first slider, the first screw is fixedly connected to the first transmission rod, the first slider is threadedly connected to the first screw, and the first slider is slidably connected to the base.

[0008] Preferably, the translation mechanism includes a second screw rod and a second sliding block, the second screw rod is fixedly connected to the second transmission rod, and the second sliding block is threadedly connected to the second screw rod.

[0009] Preferably, the conversion mechanism includes a first rack, a gear and a second rack, the first rack is fixedly connected to the first adjustment block, the gear is fixedly sleeved on the rotating rod, the second rack is fixedly connected to the second adjustment block, and the first rack and the second rack are both meshingly connected to the gear.

[0010] Preferably, the rotating mechanism includes a fifth motor and two ejectors, the fifth motor is fixedly connected to one of the two support seats, the ejector is rotatably connected to the support seat, and the output shaft of the fifth motor is fixedly connected to one of the two ejectors.

[0011] Preferably, one of the two support seats is fixedly connected to the first slider, the other of the two support seats is fixedly connected to the base, the second slider is fixedly connected to the first cylinder, and the output shaft of the first cylinder is fixedly connected to the second adjustment block.

[0012] Preferably, a fourth motor is fixedly connected to the second adjusting block, and a polishing wheel is fixedly connected to the output shaft of the fourth motor; a third motor is fixedly connected to the first adjusting block, and a cutting wheel is fixedly connected to the output shaft of the third motor.

[0013] Compared with the prior art, the advantages of the utility model are:

[0014] (1) In this solution, the first screw and the first slider are provided. The first transmission rod drives the first screw to rotate. The first screw drives the first slider to move through the threaded connection with the first slider. The first slider drives the corresponding support seat and the ejector pin to move. The two ejector pins cooperate with the roller core, so that the starting roller core can be clamped by the two ejector pins.

[0015] (2) In this scheme, since the first rack, the gear and the second rack are provided, the second adjusting block drives the second rack to move, and the gear is driven to rotate through the meshing connection between the second rack and the gear. The gear drives the first rack to move through the meshing connection with the first rack. The first rack drives the first adjusting block to move. The first adjusting block drives the third motor and the cutting wheel to extend or contract. The second adjusting block drives the fourth motor and the polishing wheel to contract or extend, so that the device can quickly switch between polishing and grooving, thereby improving processing efficiency.

[0016] The utility model is simple to operate and easy to use, can achieve a better clamping effect of the rubber roller, and can automatically switch the processing mode, thereby improving the processing efficiency of the rubber roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the CNC grinding, polishing and grooving machine for rubber rollers proposed in the utility model;

[0018] Figure 2 This is a schematic diagram of the top view of the base structure of the rubber roller CNC lathe grinding, polishing and grooving integrated machine proposed by the utility model;

[0019] Figure 3 This is a schematic structural diagram of part A of the rubber roller CNC lathe grinding, polishing and grooving all-in-one machine proposed in the utility model.

[0020] In the figure: 1. base; 2. box; 3. first motor; 4. second motor; 5. third motor; 6. fourth motor; 7. fifth motor; 8. first cylinder; 9. first transmission rod; 10. second transmission rod; 11. first screw rod; 12. first slider; 13. support seat; 14. ejector pin; 15. second screw rod; 16. second slider; 17. adjustment seat; 18. first adjustment block; 19. second adjustment block; 20. first rack; 21. gear; 22. rotating rod; 23. second rack; 24. cutting wheel; 25. polishing wheel; 26. second cylinder; 27. lifting platform. DETAILED DESCRIPTION

[0021] The technical solution of this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of this embodiment, rather than all of the embodiments.

[0022] Embodiment 1

[0023] Reference Figure 1-Figure 3 The rubber roller CNC lathe grinding, polishing and grooving integrated machine comprises a base 1 and two support seats 13. The base 1 is connected to a first motor 3, and a first transmission rod 9 is fixedly connected to the output shaft of the first motor 3, and a clamping mechanism is connected to the first transmission rod 9. The base 1 is connected to a box 2, and a second motor 4 is fixedly connected to the box 2. A second transmission rod 10 is fixedly connected to the output shaft of the second motor 4, and a translation mechanism is connected to the second transmission rod 10. An adjusting seat 17 is slidably connected to the box 2, and a rotating rod 22 is rotatably connected to the adjusting seat 17. A first adjusting block 18 and a second adjusting block 19 are slidably connected to the adjusting seat 17, and the first adjusting block 18 and the second adjusting block 19 are connected to a conversion mechanism, and a rotating mechanism is connected to the support seat 13.

[0024] In this embodiment, the clamping mechanism includes a first screw 11 and a first slider 12, the first screw 11 is fixedly connected to the first transmission rod 9, the first slider 12 is threadedly connected to the first screw 11, and the first slider 12 is slidably connected to the base 1, and the translation mechanism includes a second screw 15 and a second slider 16, the second screw 15 is fixedly connected to the second transmission rod 10, and the second slider 16 is threadedly connected to the second screw 15.

[0025] In this embodiment, the conversion mechanism includes a first rack 20, a gear 21 and a second rack 23. The first rack 20 is fixedly connected to the first adjustment block 18, the gear 21 is fixedly sleeved on the rotating rod 22, the second rack 23 is fixedly connected to the second adjustment block 19, and the first rack 20 and the second rack 23 are both meshed and connected with the gear 21.

[0026] In this embodiment, the rotating mechanism includes a fifth motor 7 and two ejectors 14. The fifth motor 7 is fixedly connected to one of the two support seats 13. The ejector 14 is rotatably connected to the support seat 13, and the output shaft of the fifth motor 7 is fixedly connected to one of the two ejectors 14.

[0027] In this embodiment, one of the two support seats 13 is fixedly connected to the first slider 12, the other of the two support seats 13 is fixedly connected to the base 1, the second slider 16 is fixedly connected to the first cylinder 8, the output shaft of the first cylinder 8 is fixedly connected to the second adjusting block 19, the second adjusting block 19 is fixedly connected to the fourth motor 6, the output shaft of the fourth motor 6 is fixedly connected to the polishing wheel 25, the first adjusting block 18 is fixedly connected to the third motor 5, and the output shaft of the third motor 5 is fixedly connected to the cutting wheel 24.

[0028] In the utility model, when working, the roller core of the rubber roller is first aligned with the ejector pin 14 of the support seat 13 connected to the base 1, and then the switch of the fifth motor 7 is started, the output shaft of the fifth motor 7 drives the first transmission rod 9 to rotate, the first transmission rod 9 drives the first screw 11 to rotate, the first screw 11 drives the first slider 12 to move through the threaded connection with the first slider 12, the first slider 12 drives the corresponding support seat 13 and the ejector pin 14 to move, and the two ejector pins 14 cooperate with the roller core, so that the start roller core can be clamped by the two ejector pins 14, and then the switch of the second motor 4 is started, the output shaft of the second motor 4 drives the second transmission rod 10 to rotate, the second transmission rod 10 drives the second screw 15 to move, the second screw 15 drives the second slider 16 to move, and the second slider 16 drives the first cylinder 8 and the adjustment seat 17 to move After reaching the area to be processed, the switches of the first cylinder 8 and the fifth motor 7 are started, and the output shaft of the fifth motor 7 drives the ejector pin 14 to rotate, and the two ejector pins 14 cooperate with the roller core, so that the rubber roller can rotate, thereby improving the rubber roller efficiency of the rubber roller, and the output shaft of the first cylinder 8 drives the second adjusting block 19 to move, and the second adjusting block 19 drives the second rack 23 to move, and the meshing connection between the second rack 23 and the gear 21 drives the gear 21 to rotate, and the gear 21 drives the first rack 20 to move through the meshing core connection with the first rack 20, and the first rack 20 drives the first adjusting block 18 to move, and the first adjusting block 18 drives the third motor 5 and the cutting wheel 24 to move, and the second adjusting block 19 drives the fourth motor 6 and the polishing wheel 25 to move, so that the device can quickly switch between polishing and cutting and grooving, thereby improving the processing efficiency.

[0029] Embodiment 2

[0030] The difference between the second embodiment and the first embodiment is that a second cylinder 26 is fixedly mounted on the base 1, and a lifting platform 27 is fixedly connected to the output shaft of the second cylinder 26. When the rubber roller is loaded, the rubber roller is first placed on the lifting platform 27, and then the switch of the second cylinder 26 is started. The output shaft of the second cylinder 26 drives the rubber roller to move, thereby facilitating the loading and unloading of the rubber roller.

[0031] The above is only a preferred specific implementation of this embodiment, but the protection scope of this embodiment is not limited to this. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of this embodiment within the technical scope disclosed in this embodiment, which should be covered by the protection scope of this embodiment.

Claims

1. A CNC lathe, grinding, polishing and grooving machine for rubber rollers, comprising a base (1) and two support seats (13), characterized in that: The base (1) is connected to a first motor (3), an output shaft of the first motor (3) is fixedly connected to a first transmission rod (9), the first transmission rod (9) is connected to a clamping mechanism, the base (1) is connected to a box (2), the box (2) is fixedly connected to a second motor (4), an output shaft of the second motor (4) is fixedly connected to a second transmission rod (10), the second transmission rod (10) is connected to a translation mechanism, an adjustment seat (17) is slidably connected to the box (2), a rotating rod (22) is rotatably connected to the adjustment seat (17), a first adjustment block (18) and a second adjustment block (19) are slidably connected to the adjustment seat (17), the first adjustment block (18) and the second adjustment block (19) are connected to a conversion mechanism, and a rotating mechanism is connected to the support seat (13).

2. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 1 is characterized in that: The clamping mechanism comprises a first screw rod (11) and a first slider (12); the first screw rod (11) is fixedly connected to the first transmission rod (9); the first slider (12) is threadedly connected to the first screw rod (11); and the first slider (12) is slidably connected to the base (1).

3. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 2 is characterized in that: The translation mechanism comprises a second screw rod (15) and a second sliding block (16); the second screw rod (15) is fixedly connected to the second transmission rod (10); and the second sliding block (16) is threadedly connected to the second screw rod (15).

4. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 3 is characterized in that: The conversion mechanism comprises a first rack (20), a gear (21) and a second rack (23); the first rack (20) is fixedly connected to the first adjustment block (18); the gear (21) is fixedly sleeved on the rotating rod (22); the second rack (23) is fixedly connected to the second adjustment block (19); and both the first rack (20) and the second rack (23) are meshedly connected to the gear (21).

5. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 4 is characterized in that: The rotating mechanism comprises a fifth motor (7) and two ejectors (14); the fifth motor (7) is fixedly connected to one of the two support seats (13); the ejector (14) is rotatably connected to the support seat (13); and the output shaft of the fifth motor (7) is fixedly connected to one of the two ejectors (14).

6. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 5, characterized in that: One of the two support seats (13) is fixedly connected to the first slider (12), the other of the two support seats (13) is fixedly connected to the base (1), the second slider (16) is fixedly connected to the first cylinder (8), and the output shaft of the first cylinder (8) is fixedly connected to the second adjustment block (19).

7. The CNC lathe, grinding, polishing and grooving machine for rubber rollers according to claim 6, characterized in that: The second adjusting block (19) is fixedly connected to a fourth motor (6), and a polishing wheel (25) is fixedly connected to an output shaft of the fourth motor (6); the first adjusting block (18) is fixedly connected to a third motor (5), and a cutting wheel (24) is fixedly connected to an output shaft of the third motor (5).

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