Scrap cleaning device for machining of main speed reducer shell
By designing a rotary face changing mechanism and automatic cleaning device, the problem of only specific surfaces in the prior art is solved, and multiple surfaces of the reducer shell are automatically cleaned, improving processing efficiency and convenience.
Patent Information
- Application Number
- CN202420510373.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-16
AI Technical Summary
The existing debris cleaning device used for processing the main reducer shell can only clean the specific surfaces of the reducer shell, which leads to the need to disassemble and replace the cleaning surfaces multiple times during the processing process, which is relatively inconvenient and cannot effectively clean multiple surfaces.
A debris cleaning device including a frame, a clamping mechanism, a rotary face changing mechanism, a second hydraulic cylinder, a lifting frame and an automatic cleaning device are designed. The lifting frame and the automatic cleaning device are driven downward to clean it. After cleaning one side, the rotary face changing mechanism is used to drive the clamping mechanism to rotate, thereby realizing the rotary face changing of the reducer housing. The automatic cleaning device cleans the other side, and repeat this process to clean multiple faces.
It realizes automatic cleaning of multiple surfaces of the reducer shell, improves processing efficiency, avoids the inconvenience of multiple disassembly and replacement, and is convenient and fast.
Smart Images
Figure CN222221940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer housing processing, in particular to a debris cleaning device used for main reducer housing processing. Background Art
[0002] The reducer plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery. Reducers can be divided into two categories according to their uses: general reducers and special reducers. The design, manufacturing and use characteristics of the two are different.
[0003] When processing the reducer housing, it will be drilled, polished and other operations. After the processing is completed, there will be a lot of processing debris falling on the surface of the reducer housing, which needs to be cleaned.
[0004] Chinese patent CN216026432U discloses a debris cleaning device for main reducer housing processing, including a support frame and a top plate; a hair dryer is installed on the lower surface of the top plate; mounting columns are vertically fixed to two opposite side edges of the support frame; a first power telescopic rod is vertically fixed to a surface of the mounting column; a bearing bar is horizontally fixed to the output end of the first power telescopic rod; a second power telescopic rod is fixedly inserted at both ends of the bearing bar; the output ends of the two second power telescopic rods located on the same bearing bar are connected by a clamping bar. The utility model places the main reducer housing between the clamping bar and the bearing bar, uses the first power telescopic rod to drive the main reducer housing to move up and down, and uses a hair dryer to blow toward the main reducer housing, so as to blow away the debris in the threaded hole on the main reducer housing, effectively improving the processing efficiency of the main reducer housing, and is suitable for popularization and application.
[0005] When in use, the above-mentioned patent uses the second power telescopic rod to drive the clamping bar to clamp and fix the reducer housing, resulting in that only specific surfaces of the reducer housing can be cleaned. During the actual processing, multiple surfaces of the reducer housing will be processed and need to be cleaned. As a result, the above-mentioned patent needs to disassemble and replace the cleaning surfaces of the reducer housing multiple times when in use, which is inconvenient. Therefore, in view of the above situation, it is urgently necessary to develop a debris cleaning device for main reducer housing processing that is convenient for rotating surface changing and automatic cleaning of multiple surfaces of the reducer housing, so as to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content
[0006] The utility model aims to provide a debris cleaning device for main reducer housing processing, which is convenient for rotating and changing surfaces and is convenient for automatically cleaning multiple surfaces of the reducer housing.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A debris cleaning device for main reducer housing processing comprises a frame, a clamping mechanism, a rotating surface changing mechanism, a second hydraulic cylinder, a lifting frame and an automatic cleaning device. A clamping mechanism is installed on both sides of the left and right sides of the frame. The clamping mechanism is rotatably connected to the frame. A rotating surface changing mechanism for driving the clamping mechanism to rotate is installed on the right end face of the frame. Two second hydraulic cylinders are fixed on the top of the frame. The output ends of the two second hydraulic cylinders are fixed to the lifting frame. An automatic cleaning device is installed on the lifting frame.
[0009] Preferably, the two clamping mechanisms are arranged symmetrically about the central axis of the frame.
[0010] Preferably: the automatic cleaning device comprises: an air pump, an air pipe, a diverter pipe, an air blowing nozzle, a brush and a rotating mechanism, the air pump is fixed in a lifting frame, an air pipe is installed on the air pump, the diverter pipe is rotatably connected to the lifting frame, the upper end of the diverter pipe is inserted into the air pipe, a plurality of air blowing nozzles are installed on the lower side of the diverter pipe, a brush is fixed on the lower side of the diverter pipe, and a rotating mechanism for driving the diverter pipe to rotate is installed in the lifting frame.
[0011] Preferably: the rotating mechanism includes: a second motor, a third gear and a fourth gear, the second motor is fixed in the lifting frame, the third gear is installed on the output shaft of the second motor, a fourth gear meshing with the third gear is installed on one side of the third gear, and the fourth gear is installed on the shunt pipe.
[0012] Preferably, the top of the diversion pipe is rotatably connected to the gas delivery pipe via a bearing.
[0013] Preferably, the clamping mechanism comprises: a rotating shaft, a mounting frame, a first hydraulic cylinder and a clamping plate, the rotating shaft is rotatably connected to the frame, the rotating shaft is fixed to the mounting frame, a first hydraulic cylinder is installed in the mounting frame, and an output end of the first hydraulic cylinder is fixed to the clamping plate.
[0014] Preferably, the clamping sheet is provided with anti-slip grooves.
[0015] Preferably: the rotation face-changing mechanism comprises: a first motor, a first gear and a second gear, the first motor is fixed to the right side of the frame, a first gear is installed on the output shaft of the first motor, a second gear meshing with the first gear is installed on one side of the first gear, and the second gear is installed on the rotating shaft.
[0016] The beneficial effect of the utility model is that the debris cleaning device for main reducer housing processing, when in use, first clamps and fixes the reducer housing between the two clamping mechanisms, then drives the lifting frame and the automatic cleaning device downward by the second hydraulic cylinder, so that the brush sticks to the upper surface of the reducer housing, and then blows air into the shunt pipe by the air pump, and blows air onto the reducer housing through the blowing nozzle, and at the same time, drives the third gear and the fourth gear to rotate by the second motor, drives the shunt pipe and the brush to rotate by the fourth gear, and cleans the debris on the surface of the reducer housing by blowing air and the brush through the blowing nozzle, and when the top surface of the reducer housing is cleaned, drives the lifting frame and the automatic cleaning device upward by the second hydraulic cylinder, and then drives the clamping mechanism to rotate by the rotating face-changing mechanism, drives the reducer housing to rotate by the clamping mechanism, and then rotates and changes the face of the reducer housing, and then cleans the other surface of the reducer housing by the automatic cleaning device, and this is repeated many times so that multiple surfaces of the reducer housing can be cleaned. In summary, the utility model is convenient for rotating and changing surfaces, and is convenient for automatically cleaning multiple surfaces of the reducer housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic diagram of the use state of the utility model.
[0019] Figure 3 It is a partial structure diagram of the utility model Figure 1 .
[0020] Figure 4 It is a partial structure diagram of the utility model Figure 2 .
[0021] Legend:
[0022] 1. Frame; 2. Clamping mechanism; 201. Rotating shaft; 202. Mounting frame; 203. First hydraulic cylinder; 204. Clamping plate; 3. Rotating surface changing mechanism; 301. First motor; 302. First gear; 303. Second gear; 4. Second hydraulic cylinder; 5. Lifting frame; 6. Automatic cleaning device; 601. Air pump; 602. Air pipe; 603. Diverter pipe; 604. Air blowing nozzle; 605. Brush; 606. Rotating mechanism; 6061. Second motor; 6062. Third gear; 6063. Fourth gear; 7. Reducer housing. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Specific examples are given below.
[0025] See also Figure 1 to Figure 4In the embodiment of the utility model, the debris cleaning device for main reducer housing processing includes a frame 1, a clamping mechanism 2, a rotating face-changing mechanism 3, a second hydraulic cylinder 4, a lifting frame 5, an automatic cleaning device 6 and a reducer housing 7. A clamping mechanism 2 is installed on both sides of the frame 1, and the clamping mechanism 2 is rotatably connected to the frame 1. The two clamping mechanisms 2 are symmetrically arranged about the central axis of the frame 1. The reducer housing 7 is clamped between the two clamping mechanisms 2. A rotating face-changing mechanism 3 for driving the clamping mechanism 2 to rotate is installed on the right end surface of the frame 1. Two second hydraulic cylinders 4 are fixed on the top of the frame 1. The output ends of the two second hydraulic cylinders 4 are fixed to the lifting frame 5. The lifting frame 5 An automatic cleaning device 6 is installed on the lifting frame 5, and the automatic cleaning device 6 includes: an air pump 601, an air pipe 602, a shunt pipe 603, an air blowing nozzle 604, a brush 605 and a rotating mechanism 606. The air pump 601 is fixed in the lifting frame 5, and the air pipe 602 is installed on the air pump 601. The shunt pipe 603 is rotatably connected to the lifting frame 5. The upper end of the shunt pipe 603 is inserted into the air pipe 602, and the top of the shunt pipe 603 is rotatably connected to the air pipe 602 through a bearing. A sealing ring is provided at the connection between the air pipe 602 and the shunt pipe 603 to prevent air leakage. A plurality of air blowing nozzles 604 are installed on the lower side of the shunt pipe 603, and a brush 605 is fixed on the lower side of the shunt pipe 603. A rotating mechanism 606 is installed to drive the shunt pipe 603 to rotate. The rotating mechanism 606 includes: a second motor 6061, a third gear 6062 and a fourth gear 6063. The second motor 6061 is fixed in the lifting frame 5. The third gear 6062 is installed on the output shaft of the second motor 6061. A fourth gear 6063 meshing with the third gear 6062 is installed on one side of the third gear 6062. The fourth gear 6063 is installed on the shunt pipe 603. The third gear 6062 and the fourth gear 6063 are driven to rotate by the second motor 6061, and the shunt pipe 603 and the brush 605 are driven to rotate by the fourth gear 6063. When in use, the reducer housing 7 is first clamped and fixed to Between the two clamping mechanisms 2, then, the lifting frame 5 and the automatic cleaning device 6 are driven downward by the second hydraulic cylinder 4, so that the brush 605 is attached to the upper surface of the reducer housing 7, and then the automatic cleaning device 6 is started to clean the reducer housing 7. After the top surface of the reducer housing 7 is cleaned, the lifting frame 5 and the automatic cleaning device 6 are driven upward by the second hydraulic cylinder 4, and then the rotating surface changing mechanism 3 drives the clamping mechanism 2 to rotate, and the reducer housing 7 is driven to rotate by the clamping mechanism 2, and then the reducer housing 7 is rotated and changed, and then the automatic cleaning device 6 cleans the other surface of the reducer housing 7, and this is repeated many times to clean multiple surfaces of the reducer housing 7.
[0026] The clamping mechanism 2 includes: a rotating shaft 201, a mounting frame 202, a first hydraulic cylinder 203 and a clamping plate 204. The rotating shaft 201 is rotatably connected to the frame 1. The rotating shaft 201 is fixed to the mounting frame 202. The first hydraulic cylinder 203 is installed in the mounting frame 202. The output end of the first hydraulic cylinder 203 is fixed to the clamping plate 204. The clamping plate 204 is provided with anti-slip grooves. When in use, the clamping plate 204 is driven to move by the first hydraulic cylinder 203, and the reducer housing 7 is clamped by the clamping plate 204.
[0027] The rotary face-changing mechanism 3 comprises: a first motor 301, a first gear 302 and a second gear 303. The first motor 301 is fixed to the right side of the frame 1. The first gear 302 is installed on the output shaft of the first motor 301. A second gear 303 meshing with the first gear 302 is installed on one side of the first gear 302. The second gear 303 is installed on the rotating shaft 201. When in use, the first motor 301 drives the first gear 302 and the second gear 303 to rotate, the second gear 303 drives the rotating shaft 201 and the mounting frame 202 to rotate, and the mounting frame 202 drives the first hydraulic cylinder 203 and the clamping plate 204 to rotate.
[0028] Working principle: When the debris cleaning device for the main reducer housing is used, the reducer housing 7 is first clamped and fixed between the two clamping mechanisms 2, and then the lifting frame 5 and the automatic cleaning device 6 are driven downward by the second hydraulic cylinder 4, so that the brush 605 is attached to the upper surface of the reducer housing 7, and then the air pump 601 is used to blow air into the shunt pipe 603, and the air is blown onto the reducer housing 7 through the blowing nozzle 604. At the same time, the third gear 6062 and the fourth gear 6063 are driven to rotate by the second motor 6061, and the shunt pipe 6063 is driven to rotate by the fourth gear 6063. 3 and the brush 605 rotate, and the debris on the surface of the reducer housing 7 is cleaned by blowing air with the blowing nozzle 604 and the brush 605. After the top surface of the reducer housing 7 is cleaned, the lifting frame 5 and the automatic cleaning device 6 are driven upward by the second hydraulic cylinder 4, and then the rotating surface changing mechanism 3 drives the clamping mechanism 2 to rotate, and the reducer housing 7 is driven to rotate by the clamping mechanism 2, and then the reducer housing 7 is rotated and changed, and then the automatic cleaning device 6 cleans the other side of the reducer housing 7, and this is repeated many times to clean multiple sides of the reducer housing 7.
[0029] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A chip cleaning device for main reducer housing machining, characterized in that: The invention comprises a frame (1), a clamping mechanism (2), a rotating face-changing mechanism (3), a second hydraulic cylinder (4), a lifting frame (5) and an automatic cleaning device (6); a clamping mechanism (2) is installed on both the left and right sides of the frame (1); the clamping mechanism (2) is rotatably connected to the frame (1); a rotating face-changing mechanism (3) for driving the clamping mechanism (2) to rotate is installed on the right end face of the frame (1); two second hydraulic cylinders (4) are fixed on the top of the frame (1); the output ends of the two second hydraulic cylinders (4) are fixed to the lifting frame (5); and the automatic cleaning device (6) is installed on the lifting frame (5).
2. The chip cleaning device for main reducer housing machining according to claim 1, characterized in that: The two clamping mechanisms (2) are arranged symmetrically with respect to the central axis of the frame (1).
3. The chip cleaning device for machining a main reducer housing according to claim 1, characterized in that: The automatic cleaning device (6) comprises: an air pump (601), an air supply pipe (602), a diverter pipe (603), an air blowing nozzle (604), a brush (605) and a rotating mechanism (606); the air pump (601) is fixed in a lifting frame (5); the air supply pipe (602) is installed on the air pump (601); the diverter pipe (603) is rotatably connected to the lifting frame (5); the upper end of the diverter pipe (603) is inserted into the air supply pipe (602); a plurality of air blowing nozzles (604) are installed on the lower side of the diverter pipe (603); a brush (605) is fixed on the lower side of the diverter pipe (603); and a rotating mechanism (606) for driving the diverter pipe (603) to rotate is installed in the lifting frame (5).
4. The chip cleaning device for machining a main reducer housing according to claim 3, characterized in that: The rotating mechanism (606) comprises: a second motor (6061), a third gear (6062) and a fourth gear (6063); the second motor (6061) is fixed in the lifting frame (5); the third gear (6062) is installed on the output shaft of the second motor (6061); a fourth gear (6063) meshing with the third gear (6062) is installed on one side of the third gear (6062); and the fourth gear (6063) is installed on the shunt pipe (603).
5. The chip cleaning device for machining a main reducer housing according to claim 3, characterized in that: The top of the diversion pipe (603) is rotatably connected to the gas delivery pipe (602) via a bearing.
6. The chip cleaning device for machining a main reducer housing according to claim 1, characterized in that: The clamping mechanism (2) comprises: a rotating shaft (201), a mounting frame (202), a first hydraulic cylinder (203) and a clamping piece (204); the rotating shaft (201) is rotatably connected to the frame (1); the rotating shaft (201) is fixed to the mounting frame (202); the first hydraulic cylinder (203) is installed in the mounting frame (202); and the output end of the first hydraulic cylinder (203) is fixed to the clamping piece (204).
7. The chip cleaning device for machining a main reducer housing according to claim 6, characterized in that: The clamping sheet (204) is provided with anti-slip grooves.
8. The chip cleaning device for machining a main reducer housing according to claim 6, characterized in that: The rotary face-changing mechanism (3) comprises: a first motor (301), a first gear (302) and a second gear (303); the first motor (301) is fixed to the right side of the frame (1); the first gear (302) is mounted on the output shaft of the first motor (301); a second gear (303) meshing with the first gear (302) is mounted on one side of the first gear (302); and the second gear (303) is mounted on the rotating shaft (201).