Single-disc full-automatic grinding and polishing machine

Abstract

The utility model discloses a full-automatic single-disc grinding and polishing machine which comprises a tool platform and a transverse moving module arranged on the tool platform, a grinding and clamping module is arranged on the transverse moving module, and a sample feeding module, a height detecting module and a grinding and polishing disc are arranged below the transverse moving module. The grinding and clamping module is driven by the transverse moving module to move above the sample feeding module, the height detecting module and the grinding and polishing disc, a sample is clamped on the sample feeding module, and after the sample is detected by the height detecting module, the grinding and polishing disc is polished. The device can work continuously and is not limited by artificial fatigue and working time, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical tooling, in particular to a single-disk fully automatic grinding and polishing machine. Background Art

[0002] The existing technology mostly adopts manual grinding, which has the following defects:

[0003] Low efficiency: Manual grinding and polishing usually takes a long time because it requires manual control of the polishing tool and processing each surface one by one, which is slow;

[0004] Unstable quality: Since manual operation is affected by many factors, such as operating skills, proficiency, work attitude, etc., the quality of manual grinding and polishing may be unstable and difficult to achieve highly consistent standards;

[0005] High labor cost: Manual grinding and polishing requires more skilled workers, which results in high labor cost. High labor intensity: Workers spend a long time on manual grinding and polishing, which is labor-intensive and easy to fatigue, causing certain damage to their health.

[0006] Therefore, in some large-scale and high-demand production environments, manual grinding and polishing are gradually replaced by automated grinding and polishing technology. Automated grinding and polishing technology can improve production efficiency, ensure stable product quality, reduce labor costs, and improve the working environment. Summary of the invention

[0007] Purpose of the utility model: In order to overcome the shortcomings of the background technology, the utility model discloses a single-disc fully automatic grinding and polishing machine.

[0008] Technical solution: The single-disc fully automatic grinding and polishing machine described in the utility model includes a tooling platform and a transverse movement module arranged on the tooling platform, a grinding clamping module is provided on the transverse movement module, and a sample loading module, a height detection module and a grinding and polishing disk are provided below the transverse movement module. The grinding clamping module moves above the sample loading module, the height detection module and the grinding and polishing disk under the drive of the transverse movement module, clamps the sample on the sample loading module, and performs polishing on the grinding and polishing disk after detection by the height detection module.

[0009] Furthermore, the grinding clamping module includes a mounting plate fixed to the sliding part of the transverse module, and a first KK module is fixed on the mounting plate. The first KK module is driven by a mobile servo motor to achieve vertical displacement; the sliding part of the first KK module is fixed with a fixed plate, and a rotating servo motor is fixed on the fixed plate, and its driving end is connected to the rotating shaft and vertically downward, and an automatic quick-change module fixing side is fixed to the end of the rotating shaft, and an automatic quick-change module fixture side is provided vertically below the automatic quick-change module fixing side, and the fixture is fixed to the automatic quick-change module fixture side through a connecting flange, and the automatic quick-change module fixing side is disconnected from the automatic quick-change module fixture side through air circuit control; a pneumatic slider connected to the air circuit is coaxially provided outside the rotating shaft through a bearing, and the pneumatic slider is fixed to the fixed plate through a pneumatic slider fixing seat; the fixture and the sample are fixed one-to-one.

[0010] Furthermore, the sample loading module includes a sample carrier, a fixture and an automatic quick-change module. The fixture side is pre-installed on the sample and placed in the sample carrier for the automatic quick-change module to fix and measure.

[0011] Furthermore, the height detection module includes a second KK module fixed on the tooling platform, a camera is fixed on the sliding part of the second KK module, a light source is provided at a distance facing the lens of the camera, the grinding clamping module is located between the camera and the light source, and the camera focus and shooting are adjusted by the second KK module.

[0012] Furthermore, a human-machine interaction mechanism is also provided on the tooling platform, and the human-machine interaction mechanism is connected to all components on the tooling platform to monitor and control their operation.

[0013] Beneficial effects: Compared with the prior art, the advantages of the utility model are:

[0014] Can work continuously without being limited by manual fatigue and working hours, significantly improving production efficiency;

[0015] Ensure product consistency: The mechanical polishing process is stable, which can ensure the consistent polishing quality of each workpiece and avoid differences caused by human operation. Reduce human errors; the operation of automated equipment is accurate, which reduces the possibility of human operation errors and improves product quality;

[0016] Reduce labor costs: The fully automatic single-disc grinding and polishing machine can reduce the dependence on skilled workers and reduce labor costs;

[0017] Improve the working environment: Automated equipment can reduce the heavy and dangerous tasks of manual operation, improve the working environment and reduce the risk of work-related injuries;

[0018] Flexibility and scalability: The fully automatic single-disc grinding and polishing machine can be adjusted and optimized according to demand to adapt to different polishing tasks and products. At the same time, the equipment upgrade and expansion is relatively easy to adapt to changes in future production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is an overall top view of the utility model;

[0020] Figure 2 This is the overall front view of the utility model;

[0021] Figure 3 This is the structural diagram of the grinding clamping module of the utility model;

[0022] Figure 4 This is a structural diagram of the height detection module of the utility model. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] like Figure 1 and 2 The single-disc fully automatic grinding and polishing machine shown includes a tooling platform and a transverse movement module 1 arranged on the tooling platform, the transverse movement module 1 is provided with a grinding clamping module 2, and the lower part of the transverse movement module 1 is provided with a sample loading module 3, a height detection module 4 and a grinding and polishing disk 5. The grinding clamping module 2 moves above the sample loading module 3, the height detection module 4 and the grinding and polishing disk 5 driven by the transverse movement module 1, clamps the sample on the sample loading module 3, and performs polishing on the grinding and polishing disk 5 after detection by the height detection module 4. A human-computer interaction mechanism 6 is also provided, and the human-computer interaction mechanism 6 is connected to all components on the tooling platform to monitor and control their operation.

[0025] like Figure 3As shown, the grinding clamping module 2 includes a mounting plate 201 fixed to the sliding part of the transverse module 1, and a first KK module 202 is fixed on the mounting plate 201. The first KK module 202 is driven by a mobile servo motor 203 to achieve vertical displacement; the sliding part of the first KK module 202 is fixed with a fixed plate 204, and a rotary servo motor 205 is fixed on the fixed plate 204, and its driving end is connected to a rotating shaft 206 and vertically downward, and an automatic quick-change module fixing 207 is fixed at the end of the rotating shaft 206. An automatic quick-change module fixture side 208 is provided vertically below the automatic quick-change module fixed side 207, and the fixture 209 is fixed to the automatic quick-change module fixture side 208 through a connecting flange 210. The automatic quick-change module fixed side 207 is disconnected from the automatic quick-change module fixture side 208 through air circuit control; a pneumatic slider 211 connected to the air circuit is coaxially provided outside the rotating shaft 206 through a bearing, and the pneumatic slider 211 is fixed to the fixed plate 204 through a pneumatic slider fixing seat 212; the fixture 209 is fixed one-to-one with the sample.

[0026] The sample loading module 3 includes a sample carrier, a fixture 209 and an automatic quick-change module fixture side 208 pre-installed on the sample and placed in the sample carrier for the automatic quick-change module fixed side 207 to obtain.

[0027] like Figure 4 As shown, the height detection module 4 includes a second KK module 401 fixed on the tooling platform, a camera 402 is fixed on the sliding part of the second KK module 401, a light source 403 is provided at an interval facing the lens of the camera 402, and the grinding clamping module 2 is located between the camera 402 and the light source 403, and the camera focus is adjusted by the second KK module 401 for shooting.

[0028] During operation:

[0029] First, manually place the product that needs to be ground and polished on the sample loading module 3, and the transverse module 1 transports the grinding clamping module 2 to the corresponding position; the grinding clamping module 2 clamps the product, and the transverse module 1 moves the grinding clamping module 2 to the height detection module 4 for height detection and analysis; after the detection, the transverse module 1 moves the grinding clamping module 2 to the grinding and polishing disk 5 for grinding or polishing; after the grinding and polishing is completed, the transverse module 1 moves the grinding clamping module 2 to the height detection module 4 for height detection and analysis again, and moves the grinding clamping module 2 to the sample loading module 3 after the size is qualified; the grinding clamping module 2 releases the product and returns to the starting position, thus forming a working cycle.

Claims

1. A single-disc fully automatic grinding and polishing machine, characterized in that: The invention comprises a tooling platform and a transverse movement module (1) arranged on the tooling platform, wherein a grinding clamping module (2) is arranged on the transverse movement module (1), and a sample loading module (3), a height detection module (4) and a grinding and polishing disc (5) are arranged below the transverse movement module (1). The grinding clamping module (2) moves above the sample loading module (3), the height detection module (4) and the grinding and polishing disc (5) under the drive of the transverse movement module (1), clamps the sample on the sample loading module (3), and after being detected by the height detection module (4), performs a polishing action on the grinding and polishing disc (5).

2. The single-disc fully automatic grinding and polishing machine according to claim 1, characterized in that: The grinding clamping module (2) comprises a mounting plate (201) fixed to the sliding part of the transverse module (1), a first KK module (202) being fixed on the mounting plate (201), the first KK module (202) being driven by a moving servo motor (203) to achieve vertical displacement; a fixed plate (204) is fixed to the sliding part of the first KK module (202), a rotary servo motor (205) is fixed to the fixed plate (204), a driving end of the rotary servo motor (205) is connected to a rotating shaft (206) and is vertically downward, an automatic quick-change module fixing part (207) is fixed to the end of the rotating shaft (206), the An automatic quick-change module fixture side (208) is provided vertically below the automatic quick-change module fixed tester (207); the fixture (209) is fixed to the automatic quick-change module fixture side (208) via a connecting flange (210); the automatic quick-change module fixed tester (207) is disconnected from the automatic quick-change module fixture side (208) via air circuit control; a pneumatic slider (211) connected to the air circuit is coaxially provided outside the rotating shaft (206) via a bearing; the pneumatic slider (211) is fixed to the fixed plate (204) via a pneumatic slider fixing seat (212); the fixture (209) is fixed to the sample in a one-to-one correspondence.

3. The single-disc fully automatic grinding and polishing machine according to claim 2 is characterized in that: The sample loading module (3) comprises a sample carrier, a fixture (209) and an automatic quick-change module fixture side (208) which are pre-installed on the sample and placed in the sample carrier for acquisition by the automatic quick-change module fixing unit (207).

4. The single-disc fully automatic grinding and polishing machine according to claim 1 is characterized in that: The height detection module (4) comprises a second KK module (401) fixed on a tooling platform, a camera (402) being fixed on a sliding portion of the second KK module (401), a light source (403) being arranged in a spaced relationship with the lens of the camera (402), the grinding clamping module (2) being located between the camera (402) and the light source (403), and the camera focus and shooting are adjusted by the second KK module (401).

5. The single-disc fully automatic grinding and polishing machine according to claim 1 is characterized in that: A human-machine interaction mechanism (6) is also provided on the tooling platform, and the human-machine interaction mechanism (6) is connected to all components on the tooling platform to monitor and control their operation.

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