Clamp for LED car lamp machining

By designing fixtures for LED car light processing, using supporting plates, mounting frames, suction cups and drive components, the operation fatigue and multi-angle processing problems in existing automotive lamp processing are solved, and the stable fixing and multi-angle processing efficiency of lamps are achieved. promote.

CN222222318UActive Publication Date: 2024-12-24NANTONG SUHE LAMP PARTS
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Patent Information

Application Number
CN202323615479.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-24
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing automotive lamp processing welding fixtures require welding personnel to frequently adjust their positions due to fixed tooling, which leads to operation fatigue and it is difficult to process multiple angles of complex lamps.

Method used

A clamp for processing LED lights is designed, including support plate, mounting frame, guide groove, guide block, suction cup, telescopic member, drive assembly and rotating assembly, and the drive shaft, threaded rod and connecting mechanism are used to realize the clamp. The rotation of the moving and placing table can make stable fixing and multi-angle adjustments to the lamp.

Benefits of technology

It improves the stability and efficiency of lamp processing, reduces the operation fatigue of welding personnel, and is suitable for multi-angle processing of complex automotive lamps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixture for LED car lamp processing, which comprises a support plate, a support rod, a mounting plate, a clamping plate, a transverse plate, a rotating component, a driving component and a placing table, when the car lamp is processed, the lamp is placed on the placing table, the driving component drives a mounting block to slide and further drives the clamping plate mounted at one end of a connecting rod to move towards one side close to the lamp, and the lamp is placed on the transverse plate. After preliminary limiting, the installed telescopic piece drives the suction cup at one end to move towards the side close to the lamp, after the suction cup is attached to the lamp, the suction cup firmly sucks and fixes the lamp under the action of a suction pump, and the stability of the lamp is further improved; the installed rotating assembly drives the supporting rod to rotate, the supporting rod rotates to drive the placing table to rotate so as to drive the placed lamp to rotate, then the angle of the lamp can be continuously adjusted in the machining process, and machining of the lamp at multiple angles is facilitated.
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Description

Technical Field

[0001] The utility model relates to a clamp, in particular to a clamp for processing LED vehicle lamps. Background Art

[0002] As an important component of automobile driving safety, an important process in the processing of automobile lamps is to connect the upper and lower molds of the lamps, especially headlights and taillights. With the development of the automobile industry, the shape of lamps is becoming more and more complex and the appearance is becoming more and more beautiful. Most of the existing automobile lamp processing welding fixtures are fixed with fixed fixtures. In actual use, force majeure factors such as the installation position of the equipment's own workbench will cause the welders to constantly move and adjust their positions during the welding process, and then process the lamps at multiple angles, which is easy to cause fatigue. Therefore, it is necessary to design a fixture for LED lamp processing to solve this problem. Utility Model Content

[0003] The purpose of the utility model is to provide a fixture for processing LED vehicle lamps to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A fixture for processing LED headlights, comprising a support plate, a mounting frame mounted on the support plate, a mounting hole arranged on the mounting frame, a guide groove arranged on the side wall of the mounting hole, a guide block slidably mounted in the guide groove, a mounting plate mounted on one end of the guide block away from the guide groove, a mounting block symmetrically slidably mounted on the mounting plate, a connecting rod mounted on one side of the mounting block, and a clamping plate mounted on one end of the connecting rod away from the mounting block;

[0006] A support rod, the support rod is mounted on the support plate, a placement table is mounted on one end of the support rod away from the support plate, and the headlight is placed on the placement table;

[0007] A horizontal plate, the horizontal plate is mounted on the support rod, a telescopic member is mounted on the horizontal plate, a suction cup is mounted on one end of the telescopic member away from the horizontal plate, a suction pipe is mounted on the suction cup, and a suction pump is mounted on the suction pipe;

[0008] A rotating assembly is mounted on the mounting frame and connected to the support rod;

[0009] A drive assembly is mounted on the mounting plate and connected to the mounting block.

[0010] As a further solution of the utility model: the driving assembly includes a driving member, the driving member is mounted on a mounting plate, a mounting cavity is provided on the mounting plate, and a driving shaft is mounted on an output end of the driving member;

[0011] A threaded rod, the threaded rod is rotatably connected to the side wall of the mounting cavity, and the mounting block is connected to the threaded rod through threads;

[0012] A connecting unit, one end of the connecting unit is connected to the driving shaft, and the other end is connected to the threaded rod.

[0013] As a further solution of the utility model: the rotating assembly includes a driving component, the driving component is mounted on the mounting plate, and a rotating shaft is mounted on the output end of the driving component;

[0014] A connecting mechanism, one end of the connecting mechanism is connected to the rotating shaft, and the other end is connected to the supporting rod.

[0015] As a further solution of the utility model: a dust box is installed on the mounting plate, a connecting pipe is installed on the dust box, a dust head is installed on one end of the connecting pipe away from the dust box, the dust head is arranged on one side of the placement table, and a dust pump is installed on the connecting pipe.

[0016] As a further solution of the utility model: a moving wheel is installed on one side of the support plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: when processing the vehicle lamp, the lamp is placed on the placement table, the driving member drives the driving shaft connected thereto to rotate, the driving shaft rotates and drives the threaded rod connected thereto to rotate under the action of the connecting unit, the threaded rod rotates and drives the mounting block connected thereto to move under the action of the thread, the mounting block moves and can drive the clamp installed at one end of the connecting rod to move closer to the lamp, so that the clamp can limit and fix the lamp to be processed, thereby improving the stability of the lamp during processing, and after the initial limit, the installed telescopic member drives the suction cup at one end to move closer to the lamp. Move to one side of the lamp, and after the suction cup is fitted with the lamp, the suction pump makes the suction cup firmly suck and fix the lamp, further improving the stability of the lamp. During the processing, multiple positions of the lamp need to be processed, and the driving component drives the rotating shaft connected to it to rotate. The rotation of the rotating shaft drives the supporting rod connected to it to rotate through the connecting mechanism. The rotation of the support rod drives the placement table connected to it to rotate. The rotation of the placement table can drive the placed lamp to rotate, and the angle of the lamp can be continuously adjusted during the processing, which is convenient for processing multiple angles of the lamp and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The figure is a schematic diagram of the structure of a fixture for processing LED car lights.

[0019] Figure 2 This is a cross-sectional view of the mounting plate.

[0020] Figure 3 A schematic diagram of the structure of the mounting frame.

[0021] In the figure: 1. support plate; 2. mounting frame; 3. mounting plate; 4. guide block; 5. support rod; 6. placement table; 7. cross plate; 8. telescopic member; 9. suction cup; 10. connecting pipe; 11. suction pump; 12. rotating shaft; 13. connecting mechanism; 14. driving component; 15. mounting block; 16. connecting rod; 17. clamping plate; 18. dust suction head; 19. dust suction box; 20. dust suction pump; 21. driving member; 22. threaded rod; 23. driving shaft; 24. connecting unit; 25. guide groove. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] See also Figures 1 to 3 As an embodiment of the utility model, a fixture for processing LED headlights includes a support plate 1, a mounting frame 2 is mounted on the support plate 1, a mounting hole is provided on the mounting frame 2, a guide groove 25 is provided on the side wall of the mounting hole, a guide block 4 is slidably mounted in the guide groove 25, a mounting plate 3 is mounted on the end of the guide block 4 away from the guide groove 25, a mounting block 15 is symmetrically slidably mounted on the mounting plate 3, a connecting rod 16 is mounted on one side of the mounting block 15, and a clamping plate 17 is mounted on the end of the connecting rod 16 away from the mounting block 15;

[0024] A support rod 5, the support rod 5 is mounted on the support plate 1, a placement table 6 is mounted on one end of the support rod 5 away from the support plate 1, and the headlight is placed on the placement table 6;

[0025] A transverse plate 7 is mounted on the support rod 5, a telescopic member 8 is mounted on the transverse plate 7, a suction cup 9 is mounted on one end of the telescopic member 8 away from the transverse plate 7, a suction pipe is mounted on the suction cup 9, and a suction pump 11 is mounted on the suction pipe;

[0026] A rotating assembly is mounted on the mounting frame 2 and connected to the support rod 5;

[0027] The driving assembly is mounted on the mounting plate 3 and connected to the mounting block 15 .

[0028] In this embodiment, when processing the car lamp, the lamp is placed on the placement table 6, and the installed driving component drives the mounting block 15 connected thereto to slide, and the mounting block 15 slides toward each other and then drives the clamping plate 17 installed at one end of the connecting rod 16 to move toward the side close to the lamp, so that the clamping plate 17 limits and fixes the lamp to be processed. After the initial limit, the installed telescopic member 8 drives the suction cup 9 at one end to move toward the side close to the lamp. After the suction cup 9 is fitted with the lamp, the suction cup 9 firmly sucks and fixes the lamp under the action of the suction pump 11, further improving the stability of the lamp. During the processing, it is necessary to process multiple positions of the lamp, and the installed rotating component drives the support rod 5 to rotate, and the rotation of the support rod 5 drives the placement table 6 connected thereto to rotate, and the rotation of the placement table 6 can drive the placed lamp to rotate, so that the angle of the lamp can be continuously adjusted during the processing, which is convenient for processing multiple angles of the lamp and improves the processing efficiency.

[0029] Furthermore, the telescopic member 8 may be an electric telescopic rod or an electric push rod, etc., which will not be described in detail here.

[0030] As an embodiment of the utility model, the driving assembly includes a driving member 21, the driving member 21 is mounted on the mounting plate 3, the mounting plate 3 is provided with a mounting cavity, and a driving shaft 23 is mounted on the output end of the driving member 21;

[0031] A threaded rod 22, the threaded rod 22 is rotatably connected to the side wall of the mounting cavity, and the mounting block 15 is connected to the threaded rod 22 by threads;

[0032] A connecting unit 24 , one end of which is connected to the driving shaft 23 , and the other end of which is connected to the threaded rod 22 .

[0033] In this embodiment, the driving member 21 drives the driving shaft 23 connected thereto to rotate. The rotation of the driving shaft 23 drives the threaded rod 22 connected thereto to rotate under the action of the connecting unit 24. The rotation of the threaded rod 22 drives the mounting block 15 connected thereto to move under the action of the thread. The movement of the mounting block 15 can drive the clamping plate 17 installed at one end of the connecting rod 16 to move toward the side close to the lamp, so that the clamping plate 17 can limit and fix the lamp to be processed, thereby improving the stability of the lamp during the processing.

[0034] Furthermore, the driving member 21 may be a stepping motor or a servo motor, etc., which will not be described in detail here.

[0035] Furthermore, the connecting unit 24 may be a gear set or a combination of a worm and a worm wheel, which will not be described in detail herein.

[0036] As an embodiment of the present utility model, the rotating assembly includes a driving component 14, the driving component 14 is mounted on the mounting plate 3, and a rotating shaft 12 is mounted on the output end of the driving component 14;

[0037] The connecting mechanism 13 has one end connected to the rotating shaft 12 and the other end connected to the supporting rod 5 .

[0038] In this embodiment, the driving component 14 drives the rotating shaft 12 connected thereto to rotate. The rotation of the rotating shaft 12 drives the supporting rod 5 connected thereto to rotate through the connecting mechanism 13. The rotation of the supporting rod 5 drives the placing table 6 connected thereto to rotate. The rotation of the placing table 6 drives the placed lamp to rotate. Therefore, the angle of the lamp can be continuously adjusted during the processing, which facilitates the processing of multiple angles of the lamp and improves the processing efficiency.

[0039] Furthermore, the connection mechanism 13 may be a gear set or a combination of a worm and a worm wheel, which will not be described in detail herein.

[0040] As an embodiment of the utility model, a dust box 19 is installed on the mounting plate 3, a connecting pipe 10 is installed on the dust box 19, a dust head 18 is installed on one end of the connecting pipe 10 away from the dust box 19, the dust head 18 is arranged on one side of the placement table 6, and a dust pump 20 is installed on the connecting pipe 10.

[0041] In this embodiment, dust is generated when the lamp is processed. In order to prevent the dust from floating in the air and causing harm to the health of the workers, the dust pump 20 installed on the connecting pipe 10 is operated to suck the dust generated in the processing process into the dust box 19 through the dust head 18, thereby improving the practicality of the device.

[0042] As an embodiment of the present utility model, a moving wheel is installed on one side of the support plate 1.

[0043] In this embodiment, a moving wheel is installed on one side of the support plate 1, and the installation of the moving wheel facilitates the movement of the device, making the transfer of the device more convenient.

[0044] The working principle of the utility model is as follows: when processing the vehicle lamp, the lamp is placed on the placement table 6, the driving member 21 drives the driving shaft 23 connected thereto to rotate, the driving shaft 23 rotates and drives the threaded rod 22 connected thereto to rotate under the action of the connecting unit 24, the threaded rod 22 rotates and drives the mounting block 15 connected thereto to move under the action of the thread, the mounting block 15 moves and can drive the clamping plate 17 installed at one end of the connecting rod 16 to move closer to the lamp, so that the clamping plate 17 limits and fixes the lamp to be processed, thereby improving the stability of the lamp during processing, and after the initial limit, the installed telescopic member 8 drives the suction cup 9 at one end to move closer to the lamp. Move to one side of the lamp, and after the suction cup 9 is fitted with the lamp, the suction pump 11 makes the suction cup 9 firmly suck and fix the lamp, further improving the stability of the lamp. During the processing, it is necessary to process multiple positions of the lamp, and the driving component 14 drives the rotating shaft 12 connected thereto to rotate. The rotation of the rotating shaft 12 drives the supporting rod 5 connected thereto to rotate through the connecting mechanism 13. The rotation of the supporting rod 5 drives the placing table 6 connected thereto to rotate. The rotation of the placing table 6 can drive the placed lamp to rotate, and the angle of the lamp can be continuously adjusted during the processing, which is convenient for processing multiple angles of the lamp and improves the processing efficiency.

Claims

1. A fixture for processing LED car lights, comprising a support plate, characterized in that: The support plate is provided with a mounting frame, a mounting hole is provided on the mounting frame, a guide groove is provided on the side wall of the mounting hole, a guide block is slidably installed in the guide groove, a mounting plate is installed at one end of the guide block away from the guide groove, a mounting block is symmetrically slidably installed on the mounting plate, a connecting rod is installed on one side of the mounting block, and a clamping plate is installed at one end of the connecting rod away from the mounting block; A support rod, the support rod is mounted on the support plate, a placement table is mounted on one end of the support rod away from the support plate, and the headlight is placed on the placement table; A horizontal plate, the horizontal plate is mounted on the support rod, a telescopic member is mounted on the horizontal plate, a suction cup is mounted on one end of the telescopic member away from the horizontal plate, a suction pipe is mounted on the suction cup, and a suction pump is mounted on the suction pipe; A rotating assembly is mounted on the mounting frame and connected to the support rod; A drive assembly is mounted on the mounting plate and connected to the mounting block.

2. The fixture for processing LED headlights according to claim 1, characterized in that: The driving assembly includes a driving member, which is mounted on a mounting plate, a mounting cavity is provided on the mounting plate, and a driving shaft is mounted on the output end of the driving member; A threaded rod, the threaded rod is rotatably connected to the side wall of the mounting cavity, and the mounting block is connected to the threaded rod through threads; A connecting unit, one end of the connecting unit is connected to the driving shaft, and the other end is connected to the threaded rod.

3. The fixture for processing LED car lights according to claim 2, characterized in that: The rotating assembly includes a driving component, the driving component is mounted on the mounting plate, and a rotating shaft is mounted on the output end of the driving component; A connecting mechanism, one end of the connecting mechanism is connected to the rotating shaft, and the other end is connected to the supporting rod.

4. The fixture for processing LED vehicle lights according to claim 1, characterized in that: A dust box is installed on the installation plate, a connecting pipe is installed on the dust box, a dust head is installed at one end of the connecting pipe away from the dust box, the dust head is arranged on one side of the placement table, and a dust pump is installed on the connecting pipe.

5. The fixture for processing LED vehicle lights according to claim 1, characterized in that: A moving wheel is installed on one side of the support plate.