Automatic sponge punching machine

By introducing feeding mechanism and punching mechanism into the sponge automated punching machine, the problems of low pass rate and waste of materials in sponge processing are solved, and an efficient and environmentally friendly sponge processing process is achieved.

CN222222853UActive Publication Date: 2024-12-24JIANGSU LUCUN MASCH TECH CO LTD
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Patent Information

Application Number
CN202421034957.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-24
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing sponge automated punching machines lack feeding mechanisms and punching mechanisms, resulting in low pass rate, low efficiency, and may cause waste of materials and environmental pollution when processing large amounts of sponges.

Method used

An automated sponge punching machine including a feeding mechanism and a punching mechanism is designed. The feeding mechanism is composed of a driving motor, a transmission shaft, a conveyor belt, etc. The punching mechanism is composed of a support rod, a cylinder, a stamping mold, etc., to realize the automatic feeding of the sponge. and precise punching.

Benefits of technology

It improves the quality and efficiency of sponge processing, reduces material waste, reduces costs, and protects the environment and avoids environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of sponge processing, in particular to an automatic sponge punching machine which comprises a machine tool, one side of the machine tool is fixedly connected with a fixing frame, one end of the fixing frame is provided with a feeding mechanism, in the using process, when sponge processing is needed, the sponge needing to be processed can be placed on a conveying belt, and the conveying belt is arranged on the conveying belt. Then, a driving motor is started, a conveying belt can convey the sponge needing to be machined to the machine tool, and therefore the effect that the feeding mechanism automatically feeds the sponge is achieved, an air cylinder is started, and when the sponge is conveyed to a stamping base on the machine tool through the feeding mechanism, the air cylinder drives a third transmission shaft to move; and at the moment, the sponge in the sliding groove is pushed out of the stamping die through movement of the sliding block, the sponge pushed out of the stamping die falls into the collecting box, and therefore machining of the sponge is completed, meanwhile, machined sponge waste is concentrated, pollution to the environment during sponge machining is reduced, and the sponge machining efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to sponge processing, in particular to an automatic sponge punching machine. Background Art

[0002] Sponge processing refers to the process of making sponge products by processing raw materials through a series of processes. The steps of sponge processing are to first select suitable sponge raw materials, then cut large pieces of sponge into the required size and shape, and then shape the sponge through molds or other methods, and finally dye the sponge with the required color. The application of sponge processing is very wide, including: furniture manufacturing, automotive industry, packaging field, cleaning products, etc. Therefore, a sponge automatic punching machine is particularly needed.

[0003] However, during the use of the existing sponge automatic punching machine, since there is no corresponding feeding mechanism and punching mechanism inside the sponge automatic punching machine, the quality of the sponge cannot be guaranteed when a large amount of sponges need to be processed. The qualified rate of the processed sponges may be low, affecting the efficiency of sponge processing. At the same time, there may also be a phenomenon of waste of materials, which will increase costs and pollute the environment, affecting environmental hygiene. Utility Model Content

[0004] The purpose of the utility model is to provide a sponge automatic punching machine to solve the existing sponge processing proposed in the above background technology. During use, since there is no corresponding feeding mechanism and punching mechanism inside the sponge automatic punching machine, the quality of the sponge cannot be guaranteed when a large number of sponges need to be processed, and the qualified rate of the processed sponges may be low, affecting the efficiency of sponge processing. At the same time, there may also be a phenomenon of waste of materials, which will increase costs and pollute the environment, affecting environmental hygiene.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sponge automatic punching machine, comprising a machine tool, one side of the machine tool is fixedly connected to a fixed frame, one end of the fixed frame is provided with a feeding mechanism, one end of the machine tool is provided with a punching mechanism, one side of the machine tool is provided with a collecting groove, and the surface of the collecting groove is slidably connected to a collecting box;

[0006] The feeding mechanism includes a driving motor, a first transmission shaft, a first transmission rod, a first fixed block, a conveyor belt, a second transmission rod, a second transmission shaft and a second fixed block. One side of the fixed frame is fixedly connected to the driving motor, the output end of the driving motor is fixedly connected to the first transmission shaft, one side of the surface of the first transmission shaft is fixedly connected to the first transmission rod, the other end of the first transmission shaft is connected to the first fixed block by a bearing, one side of the surface of the first transmission rod is attached to the conveyor belt, the other side of the surface of the conveyor belt is attached to the second transmission rod, the second transmission shaft is connected to the inside of the second transmission rod, and both ends of the second transmission shaft are connected to the second fixed blocks by bearings.

[0007] Preferably, the machine tool is fixedly connected to the first fixed block, and the fixed frame is fixedly connected to the second fixed block.

[0008] Preferably, the second fixing blocks are provided in two groups.

[0009] Preferably, the punching mechanism comprises a support rod, a fixed plate, a cylinder, a third transmission shaft, a stamping table, a fixed shaft, a sliding sleeve, a connecting plate, a stamping die, a sliding groove, a spring, a sliding block, a limit block, a stamping base and a through hole, one end of the machine tool is fixedly connected to the support rod, one side of the support rod is fixedly connected to the fixed plate, one end of the fixed plate is fixedly connected to the cylinder, the output end of the cylinder is fixedly connected to the third transmission shaft, the other end of the third transmission shaft is fixedly connected to the stamping table, both ends of the fixed plate are fixedly connected to the fixed shaft, the surface of one side of the fixed shaft is slidably connected with a sliding sleeve, the other end of the stamping table is fixedly connected to the connecting plate, the other end of the connecting plate is fixedly connected to the stamping die, one end of the surface of the stamping die is provided with a sliding groove, one end of the surface of the sliding groove is fixedly connected with a spring, the other end of the spring is fixedly connected with a sliding block, one side of the surface of the stamping die is fixedly connected with a limit block, one end of the machine tool is fixedly connected to the stamping base, and through holes are provided at both ends of the stamping base.

[0010] Preferably, the fixed plate is slidably connected to the third transmission shaft, and the punching platform is slidably connected to the fixed shaft via a sliding sleeve.

[0011] Preferably, the fixed shafts are provided in two groups, and the fixed shafts are fixedly connected to the machine tool.

[0012] Preferably, the stamping die is slidably connected to the through hole.

[0013] Compared with the prior art, the beneficial effect of the utility model is that the automatic sponge punching machine is internally provided with a corresponding feeding mechanism and a punching mechanism, so that when a large number of sponges need to be processed, the quality of the sponges can be guaranteed, and the qualified rate of the processed sponges will not be low, thereby improving the efficiency of sponge processing and avoiding the waste of materials. While reducing costs, it also protects the environment and avoids the occurrence of situations that affect environmental hygiene, thereby greatly improving the efficiency of sponge processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0016] Figure 3 This is a schematic diagram of the internal structure of the punching die of the utility model;

[0017] Figure 4 It is a schematic diagram of the side appearance structure of the utility model.

[0018] In the figure: 1. machine tool; 2. fixed frame; 3. feeding mechanism; 301. driving motor; 302. first transmission shaft; 303. first transmission rod; 304. first fixed block; 305. conveyor belt; 306. second transmission rod; 307. second transmission shaft; 308. second fixed block; 4. punching mechanism; 401. support rod; 402. fixed plate; 403. cylinder; 404. third transmission shaft; 405. stamping table; 406. fixed shaft; 407. sliding sleeve; 408. connecting plate; 409. stamping die; 410. sliding groove; 411. spring; 412. sliding block; 413. limit block; 414. stamping base; 415. through hole; 5. collecting groove; 6. collecting box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4The utility model provides a technical solution: a sponge automatic punching machine, comprising a machine tool 1, a fixed frame 2 is fixedly connected to one side of the machine tool 1, a feeding mechanism 3 is arranged at one end of the fixed frame 2, a punching mechanism 4 is arranged at one end of the machine tool 1, a collecting groove 5 is opened on one side of the machine tool 1, and a collecting box 6 is slidably connected to the surface of the collecting groove 5;

[0021] The feeding mechanism 3 includes a driving motor 301, a first transmission shaft 302, a first transmission rod 303, a first fixed block 304, a conveyor belt 305, a second transmission rod 306, a second transmission shaft 307 and a second fixed block 308. The driving motor 301 is fixedly connected to one side of the fixed frame 2, the first transmission shaft 302 is fixedly connected to the output end of the driving motor 301, one side of the surface of the first transmission shaft 302 is fixedly connected to the first transmission rod 303, the other end of the first transmission shaft 302 is connected to the first fixed block 304, the conveyor belt 305 is attached to one side of the surface of the first transmission rod 303, and the second transmission rod 306 is attached to the other side of the surface of the conveyor belt 305 The second transmission rod 306 is internally connected with a second transmission shaft 307, and both ends of the second transmission shaft 307 are bearing-connected with second fixing blocks 308. During use, when sponge processing is required, the sponge to be processed can be placed on the conveyor belt 305, and then the drive motor 301 is started. The drive motor 301 will drive the first transmission shaft 302 to rotate, and the rotation of the first transmission shaft 302 will drive the first transmission rod 303 to rotate. The rotation of the first transmission rod 303 will drive the conveyor belt 305 to rotate, and the conveyor belt 305 will transmit the sponge to be processed to the machine tool 1, thereby realizing the effect of automatic feeding of the sponge by the feeding mechanism 3.

[0022] Furthermore, the machine tool 1 is fixedly connected to the first fixed block 304, and the fixed frame 2 is fixedly connected to the second fixed block 308. Through the setting of the machine tool 1 and the first fixed block 304, the rotation of the first transmission shaft 302 can be ensured not to be affected, and the conveyor belt 305 can smoothly deliver the sponge to the machine tool 1 for processing. Through the setting of the fixed frame 2 and the second fixed block 308, the cooperation between the first transmission shaft 302 and the second transmission shaft 307 can effectively drive the conveyor belt 305 to rotate, thereby ensuring that the conveyor belt 305 can operate smoothly.

[0023] Furthermore, the second fixing blocks 308 are provided in two groups. By providing the two groups of second fixing blocks 308 , the normal rotation of the second transmission shaft 307 is ensured, thereby ensuring the stable operation of the feeding mechanism 3 , which is beneficial to the smooth transmission of the sponge by the conveyor belt 305 .

[0024] Furthermore, the punching mechanism 4 includes a support rod 401, a fixed plate 402, a cylinder 403, a third transmission shaft 404, a punching table 405, a fixed shaft 406, a sliding sleeve 407, a connecting plate 408, a punching die 409, a sliding groove 410, a spring 411, a sliding block 412, a limit block 413, a punching base 414 and a through hole 415. One end of the machine tool 1 is fixedly connected to the support rod 401, one side of the support rod 401 is fixedly connected to the fixed plate 402, one end of the fixed plate 402 is fixedly connected to the cylinder 403, and the output end of the cylinder 403 is fixedly connected to the third transmission shaft. The other end of the third transmission shaft 404 is fixedly connected to a punching table 405, both ends of the fixed plate 402 are fixedly connected to fixed shafts 406, and a sliding sleeve 407 is slidably connected to the surface of one side of the fixed shaft 406, and the other end of the punching table 405 is fixedly connected to a connecting plate 408, and the other end of the connecting plate 408 is fixedly connected to a punching die 409, and a sliding groove 410 is provided at one end of the surface of the punching die 409, and a spring 411 is fixedly connected to one end of the surface of the sliding groove 410, and a sliding block 412 is fixedly connected to the other end of the spring 411, and one side of the surface of the punching die 409 A limited position block 413 is fixedly connected, and a stamping base 414 is fixedly connected to one end of the machine tool 1. Through holes 415 are provided at both ends of the stamping base 414. During use, the cylinder 403 is started. When the sponge is delivered to the stamping base 414 on the machine tool 1 by the feeding mechanism 3, the cylinder 403 drives the third transmission shaft 404 to move. The movement of the third transmission shaft 404 drives the stamping table 405 and the fixed shaft 406 to slide. The sliding of the stamping table 405 drives the connecting plate 408 to move. The movement of the connecting plate 408 drives the stamping die 409 to move. When the stamping die 409 contacts the sea When the sponge slides on the surface of the through hole 415, the stamping die 409 completes the punching of the sponge. A part of the sponge cut by the stamping die 409 will first enter the sliding groove 410 and fit with the sliding block 412. When the sponge fits with the sliding block 412, the sliding block 412 will be pushed into the sliding groove 410 and move a certain distance. When the sponge is completely cut by the stamping die 409, the sliding block 412 will move due to the deformation of the spring 411. At this time, the movement of the sliding block 412 will push the sponge inside the sliding groove 410 to the outside of the stamping die 409, thereby completing the processing of the sponge.

[0025] Furthermore, the fixed plate 402 is slidably connected to the third transmission shaft 404, and the punching table 405 is slidably connected to the fixed shaft 406 via the sliding sleeve 407. By setting the fixed plate 402 and the third transmission shaft 404, it can be ensured that the cylinder 403 can perform normal telescopic movement, thereby driving the normal operation of the punching mechanism 4. By setting the punching table 405, the sliding sleeve 407, and the fixed shaft 406, the sliding sleeve 407 can ensure smooth sliding between the punching table 405 and the fixed shaft 406, thereby reducing the occurrence of malfunctions of the punching mechanism 4 and improving the efficiency of sponge processing.

[0026] Furthermore, the fixed shaft 406 is provided in two groups, and the fixed shaft 406 is fixedly connected to the machine tool 1. By providing two groups of fixed shafts 406, the stamping table 405 will not be offset during the movement, thereby ensuring the accuracy of the stamping die 409 when processing the sponge and improving the quality of the sponge processing. By providing the fixed shaft 406 and the machine tool 1, the stamping table 405 can run smoothly, thereby ensuring the production efficiency of the punching mechanism 4.

[0027] Furthermore, the stamping die 409 is slidably connected to the through hole 415. Through the setting of the stamping die 409 and the through hole 415, the stamping die 409 can smoothly process the sponge. At the same time, the waste after the sponge processing will also be processed during the processing, which improves the efficiency of sponge processing and reduces environmental pollution.

[0028] Working principle: During use, when sponge processing is required, the sponge to be processed can be placed on the conveyor belt 305, and then the drive motor 301 is started. The conveyor belt 305 will convey the sponge to be processed to the machine tool 1, thereby realizing the effect of automatic feeding of the sponge by the feeding mechanism 3, and the cylinder 403 is started. When the sponge is conveyed to the stamping base 414 on the machine tool 1 by the feeding mechanism 3, the cylinder 403 drives the third transmission shaft 404 to move. When the stamping die 409 contacts the sponge and then slides on the surface of the through hole 415, the stamping die 409 completes the punching of the sponge, and a part of the sponge cut by the stamping die 409 will The sponge first enters the sliding groove 410 and fits with the sliding block 412. When the sponge fits with the sliding block 412, the sliding block 412 will be pushed into the sliding groove 410 and moved a certain distance. When the sponge is completely cut by the stamping die 409, the sliding block 412 will move due to the deformation of the spring 411. At this time, the movement of the sliding block 412 will push the sponge inside the sliding groove 410 to the outside of the stamping die 409. The sponge pushed out of the stamping die 409 will fall into the collection box 6, thereby completing the processing of the sponge. At the same time, the processed sponge waste will also be concentrated, reducing the pollution to the environment during sponge processing and greatly improving the efficiency of sponge processing.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge automatic punching machine, comprising a machine tool (1), characterized in that: A fixed frame (2) is fixedly connected to one side of the machine tool (1), a feeding mechanism (3) is arranged at one end of the fixed frame (2), a punching mechanism (4) is arranged at one end of the machine tool (1), a collecting groove (5) is opened on one side of the machine tool (1), and a collecting box (6) is slidably connected to the surface of the collecting groove (5); The feeding mechanism (3) comprises a driving motor (301), a first transmission shaft (302), a first transmission rod (303), a first fixed block (304), a conveyor belt (305), a second transmission rod (306), a second transmission shaft (307) and a second fixed block (308); one side of the fixed frame (2) is fixedly connected to the driving motor (301); the output end of the driving motor (301) is fixedly connected to the first transmission shaft (302); one side of the surface of the first transmission shaft (302) is fixedly connected to the first transmission rod (303); the other end of the first transmission shaft (302) is bearing-connected to the first fixed block (304); one side of the surface of the first transmission rod (303) is attached to the conveyor belt (305); the other side of the surface of the conveyor belt (305) is attached to the second transmission rod (306); the second transmission shaft (307) is connected to the inside of the second transmission rod (306); and both ends of the second transmission shaft (307) are bearing-connected to the second fixed blocks (308).

2. The sponge automatic punching machine according to claim 1, characterized in that: The machine tool (1) is fixedly connected to a first fixed block (304), and the fixed frame (2) is fixedly connected to a second fixed block (308).

3. The sponge automatic punching machine according to claim 1, characterized in that: The second fixing blocks (308) are arranged in two groups.

4. The sponge automatic punching machine according to claim 1, characterized in that: The punching mechanism (4) comprises a support rod (401), a fixed plate (402), a cylinder (403), a third transmission shaft (404), a punching table (405), a fixed shaft (406), a sliding sleeve (407), a connecting plate (408), a punching die (409), a sliding groove (410), a spring (411), a sliding block (412), a limit block (413), a punching base (414) and a through hole (415); one end of the machine tool (1) is fixedly connected to the support rod (401), one side of the support rod (401) is fixedly connected to the fixed plate (402), one end of the fixed plate (402) is fixedly connected to the cylinder (403), the output end of the cylinder (403) is fixedly connected to the third transmission shaft (404), and the other end of the third transmission shaft (404) is fixedly connected to the punching table (401). 5), both ends of the fixed plate (402) are fixedly connected to a fixed shaft (406), the surface of one side of the fixed shaft (406) is slidably connected to a sliding sleeve (407), the other end of the punching table (405) is fixedly connected to a connecting plate (408), the other end of the connecting plate (408) is fixedly connected to a punching die (409), one end of the surface of the punching die (409) is provided with a sliding groove (410), one end of the surface of the sliding groove (410) is fixedly connected to a spring (411), the other end of the spring (411) is fixedly connected to a sliding block (412), one side of the surface of the punching die (409) is fixedly connected to a limiting block (413), one end of the machine tool (1) is fixedly connected to a punching base (414), and two ends of the punching base (414) are provided with through holes (415).

5. The sponge automatic punching machine according to claim 4, characterized in that: The fixed plate (402) is slidably connected to the third transmission shaft (404), and the punching platform (405) is slidably connected to the fixed shaft (406) via a sliding sleeve (407).

6. The sponge automatic punching machine according to claim 4, characterized in that: The fixed shafts (406) are arranged in two groups, and the fixed shafts (406) are fixedly connected to the machine tool (1).

7. The sponge automatic punching machine according to claim 4, characterized in that: The stamping die (409) is slidably connected to the through hole (415).