Integrated cement house wall inner mold capable of being fully automatically separated
By designing an integrated cement house wall mold that can be separated fully automatically, the linkage between the lifting cylinder and the articulated arm pulley is achieved, and the automatic disassembly and assembly of the mold in the cement house wall is solved. The low disassembly and assembly efficiency in the existing technology is solved and safety hazards have improved construction efficiency and safety.
Patent Information
- Application Number
- CN202420639033.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the existing construction technology, the disassembly and assembly efficiency of molds in the wall of cement houses is low, which increases the operating burden and poses safety hazards, especially accidents are prone to occur during handling.
A fully automatic separation integrated cement house wall inner mold is designed. Through the lifting cylinder and its linkage mechanism, the inner formwork can be automatically controlled for disassembly and assembly, avoiding manual disassembly and assembly of heavy wall inner formwork. The mold includes a top plate, a jacking cylinder, an inner template, a bottom bracket and a bottom bracket. The inner template consists of an inner template A and an inner template B. It automatically rises and falls through the hinge arm and pulley to achieve automatic separation of the template.
It improves the automatic disassembly and assembly efficiency of molds in cement house walls, reduces manual operations, reduces safety risks, and achieves efficient mold use and reuse.
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Figure CN222222953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction tools, in particular to an integrated cement house wall internal mold which can be separated fully automatically. Background Art
[0002] In the existing field of construction technology, when pouring the wall structure of a house, it is usually necessary to first tie the steel bars, and then support the formwork. After the formwork is supported, concrete is poured into the wooden formwork. The width between the inner and outer sides of the wooden formwork is the width of the reinforced concrete wall. After the wall reaches a certain strength, the formwork is removed.
[0003] At present, there is an integrated cement house manufacturing process on the market. The common cement house is also called cement mobile house, which can be quickly built as a residential house. It is more stable and livable than the color steel mobile house. Because the cement house is made of concrete poured in one time, it has better earthquake resistance and heat resistance, and better sound insulation, which can ensure the safety of the residents.
[0004] During the implementation of the prior art, workers have to disassemble and assemble heavy prefabricated molds before and after pouring the cement room. The manual disassembly and assembly of the heavy prefabricated molds has low work efficiency, cannot save time and improve work efficiency, and increases the operating burden. In the process of moving the prefabricated molds, it is easy to injure oneself and safety accidents are prone to occur. For this reason, the present application proposes a prefabricated inner mold for a cement room, so that the inner template can be fully automatically controlled for disassembly and assembly, and there is no need to manually disassemble and assemble the heavy wall template. Summary of the invention
[0005] The purpose of the utility model is to provide an integrated cement house wall inner mold which has a reasonable structure, is economical and practical and can be separated automatically. It is a prefabricated inner mold for a cement house. Through a lifting cylinder and its linkage mechanism, the inner template can be automatically controlled to be disassembled and assembled, and workers are no longer required to manually disassemble and assemble the heavy wall inner template, which is convenient and efficient.
[0006] The utility model discloses an integrated cement house wall internal mold that can be fully automatically separated, which is characterized in that it mainly comprises a top plate, a lifting cylinder, an inner template, a bottom bracket, and a bottom supporting plate. The inner template comprises an inner template A plate and an inner template B plate, and the inner template A plate and the inner template B plate are fixedly connected in a vertical direction; there are 4 groups of the inner template A plates and the inner template B plates, which are combined into a square template structure, and the upper edge of each group of the inner template A plates is provided with a right-angle bending portion, and the vertical height of the inner template B plates of the adjacent groups is lower than that of the inner template A plates, and the inner template B plates extend below the right-angle bending portion and can slide in and out below the right-angle bending portion; an end of the inner template A plate fixedly connected to the inner template B plate is provided with an inclined plate I, and the adjacent groups of slidable inner template B plates are provided with an inclined plate II;
[0007] The bottom bracket structure includes a support plate and an L-shaped square tube, wherein the support plate is fixed above the L-shaped square tube, and the L-shaped square tube extends from the bottom of the inner mold A plate and is fixedly connected to the outer bottom support plate;
[0008] The bottom bracket is provided with four groups of inner brackets, each group of inner brackets includes two columns, each column is provided with an upper hinged arm and a lower hinged arm, the upper hinged arm and the lower hinged arm of one column are hinged to the inclined plate I on the inner mold A plate, and the upper hinged arm and the lower hinged arm of another column are hinged to the inclined plate II on the slidable inner mold B plate of the adjacent group of the inner mold A plate; the top plate is connected to the upper part of the column;
[0009] A lifting cylinder is provided below each group of the inner formwork A plates; when the lifting cylinder is lowered, the inner formwork is lowered and is spaced a certain distance from the bottom support plate; when the lifting cylinder is raised, the inner formwork is lifted up and close to the edge of the bottom support plate.
[0010] Preferably, a pulley is provided at the bottom of the right-angle bend portion of the inner mold A plate, and the inner mold B plate of the adjacent group can extend under the right-angle bend portion and slide in and out under the right-angle bend portion through the pulley.
[0011] Preferably, the lifting cylinder is arranged below the inner mold A plate and close to one end where the inner mold A plate is fixedly connected to the inner mold B plate.
[0012] Working principle of this utility model:
[0013] The utility model provides an integrated cement house wall inner mold that can be separated automatically, which is used in conjunction with the outer mold in the prior art. A common cement house includes a roof and four walls. After the inner mold and the outer mold are installed and fixed, wall concrete needs to be poured between the inner mold and the outer mold. The distance between the inner mold and the outer mold is the thickness of the wall.
[0014] In the prior art, the inner mold cannot be fully automatically loaded and demolded, which is very inconvenient. The utility model provides a cement house wall inner mold that can fully automatically position the inner mold and complete demolding. When in use, the top plate is used to cast the roof of the cement house, the bottom support plate is the bottom support plate of the wall, and the inner mold A plate and the inner mold B plate are used as the inner mold when pouring the wall. The lifting cylinder can be controlled to rise or fall by a switch. When the lifting cylinder rises, the inner mold A plate and the inner mold B plate are lifted up, and under the action of the upper articulated arm and the lower articulated arm, the inner mold B plate slides into the right-angled bend of the adjacent inner mold A plate. At the same time, the inner mold A plate and the inner mold B plate around are lifted up close to the bottom support plate to prepare for pouring concrete. When the lifting cylinder descends, the inner mold plate A and inner mold plate B are put down, and under the action of the upper articulated arm and the lower articulated arm, the inner mold plate B slides out of the right-angle bending part of the adjacent inner mold plate A. At the same time, the inner mold plate A and inner mold plate B around are put down and separated from the bottom support plate by a certain distance, which is to separate the inner mold plate from the wall to achieve the purpose of demoulding. The length and width of the bottom support plate are designed according to the length and width of the wall. When the inner and outer molds of the wall are completely disengaged, remove the outer mold, and use a crane to lift and remove the entire cement room from above, leaving only the inner mold below, which can be reused next time.
[0015] Compared with the prior art, the utility model has the following advantages: the provided cement house wall internal mold can automatically separate the wall and the inner template by automatically controlling the rise and fall of the jacking cylinder during use; the inner template can be automatically disassembled and assembled by the cooperation of the jacking cylinder and its inner bracket and bottom bracket, and workers are no longer required to manually disassemble and assemble the heavy wall internal template. The utility model is convenient and efficient, and is a one-piece cement house wall internal mold with a reasonable structure, economy and practicality, and can be fully automatically separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall top view of the structure of the utility model in an embodiment.
[0017] Figure 2 It is a schematic diagram of the overall main structure of the utility model in an embodiment.
[0018] Figure 3 This is a schematic diagram of the structure of the utility model in an embodiment when the top plate is removed.
[0019] Figure 4 This is a schematic diagram of the main structure of the utility model in an embodiment after removing the top plate.
[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the utility model in an embodiment after removing the top plate.
[0021] Figure 6The present invention is a three-dimensional structural diagram of the positional relationship among the inner mold plate A, the inner mold plate B, the bottom bracket, the inner bracket, and the bottom support plate in an embodiment.
[0022] Figure 7 This is a structural schematic diagram of the positional relationship between the inner mold plate A and the inner mold plate B in an embodiment of the present invention.
[0023] As shown in the figure: 1 is the top plate, 2 is the bottom supporting plate, 3 is the bottom bracket, 4 is the inner bracket, 5 is the inner mold A plate, 6 is the lifting cylinder, 7 is the inner mold B plate, 8 is the support plate, 9 is the L-shaped square tube, 10 is the column, 11 is the upper articulated arm, 12 is the inclined plate I, 13 is the inclined plate II, 14 is the lower articulated arm, 15 is the right-angle bend, 16 is the pulley, and 17 is the wall. DETAILED DESCRIPTION
[0024] The technical scheme of the embodiment of the utility model is explained and illustrated below in conjunction with the drawings of the embodiment, but the following embodiments are only preferred embodiments of the utility model, not all of them; based on the embodiments in the implementation mode, other embodiments obtained by technical personnel in this field without making creative work all belong to the protection scope of the utility model.
[0025] Embodiment 1:
[0026] Reference Figure 1-Figure 7 , is a structural schematic diagram of an embodiment of the utility model, an integrated cement house wall inner mold that can be separated automatically, mainly comprising a top plate 1, a lifting cylinder 6, an inner template, a bottom bracket 3, and a bottom supporting plate 2, wherein the inner template comprises an inner template A plate 5 and an inner template B plate 7, wherein the inner template A plate 5 and the inner template B plate 7 are fixedly connected in a vertical direction; there are 4 groups of the inner template A plates 5 and the inner template B plates 7, which are combined into a square template structure, and the upper edge of each group of the inner template A plates 5 is provided with a right-angle bending portion 15, and the vertical height of the inner template B plates 7 of the adjacent groups is lower than that of the inner template A plates 5, and the inner template B plates 7 of the adjacent groups extend below the right-angle bending portion 15 and can slide in and out below the right-angle bending portion 15; an end of the inner template A plate 5 fixedly connected to the inner template B plate 7 is provided with an inclined plate I 12, and the inner template B plates 7 of the adjacent groups are provided with an inclined plate II 13.
[0027] The bottom bracket 3 structure includes a support plate 8 and an L-shaped square tube 9. The support plate 8 is fixed above the L-shaped square tube 9. The L-shaped square tube 9 extends from the bottom of the inner mold A plate 5 and is fixedly connected to the outer bottom support plate 2.
[0028] Four groups of inner brackets 4 are arranged on the bottom bracket 3, each group of inner brackets 4 includes two columns 10, and each column 10 is provided with an upper hinged arm 11 and a lower hinged arm 14, wherein the upper hinged arm 11 and the lower hinged arm 14 of one column are hinged to the inclined plate Ⅰ12 on the inner mold A plate 5, and the upper hinged arm 11 and the lower hinged arm 14 of another column 10 are hinged to the inclined plate Ⅱ13 on the slidable inner mold B plate 7 of the adjacent group of the inner mold A plate 5; the top plate 1 is connected to the top of the column 10.
[0029] A lifting cylinder 6 is provided below each group of the inner formwork A plates 5; when the lifting cylinder 6 descends, the inner formwork is lowered and is spaced a certain distance from the bottom support plate 2; when the lifting cylinder 6 rises, the inner formwork is lifted up and close to the edge of the bottom support plate 2.
[0030] The lifting cylinder 6 is arranged below the inner mold A plate 5 and close to one end where the inner mold A plate 5 is fixedly connected to the inner mold B plate 7.
[0031] When in use, the top of the top plate 1 is used for pouring the roof of the cement house, the bottom support plate 2 is the bottom support plate of the wall, the inner formwork A plate 5 and the inner formwork B plate 7 are used as inner formworks when pouring the wall, and the lifting cylinder 6 can be controlled to rise or fall by a switch. When the lifting cylinder 6 rises, the inner formwork A plate 5 and the inner formwork B plate 7 are lifted up, and under the action of the upper articulated arm 11 and the lower articulated arm 14, the inner formwork B plate 7 slides into the right-angle bend 15 of the adjacent inner formwork A plate 5. At the same time, the inner formwork A plate 5 and the inner formwork B plate 7 around the circle are lifted up close to the bottom support plate 2 to prepare for pouring concrete. When the lifting cylinder 6 descends, the inner mold A plate 5 and the inner mold B plate 7 are put down. Under the action of the upper articulated arm and the lower articulated arm, the inner mold B plate 7 slides out of the right-angled bending part of the adjacent inner mold A plate 5. At the same time, the inner mold A plate 5 and the inner mold B plate 7 around are put down and separated from the bottom support plate 2 by a certain distance. This is to separate the inner mold from the wall to achieve the purpose of demoulding. The length and width of the bottom support plate are designed according to the length and width of the wall. After the inner and outer molds of the wall are completely disengaged, remove the outer mold, and use a crane to lift and remove the entire cement room from above, leaving only the inner mold below, which can be reused next time.
[0032] Embodiment 2:
[0033] Comparison Figure 6 , Figure 7 Compared with Example 1, the difference of this embodiment is:
[0034] A pulley 16 is provided at the bottom of the right-angled bend 15 of the inner mold A plate 5 , and the inner mold B plate 7 of the adjacent group can extend under the right-angled bend 15 and slide in and out under the right-angled bend 15 through the pulley 16 .
[0035] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that the present invention includes but is not limited to the contents described in the drawings and the above specific embodiments. Any modification that does not deviate from the functional and structural principles of the present invention will be included in the protection scope of the claims.
Claims
1. A fully automatically separable integrated cement house wall mold, characterized in that It mainly includes a top plate, a lifting cylinder, an inner template, a bottom bracket, and a bottom support plate. The inner template includes an inner template A plate and an inner template B plate. The inner template A plate and the inner template B plate are fixedly connected in a vertical direction. There are 4 groups of the inner template A plates and the inner template B plates, which are combined into a square template structure. The upper edge of each group of the inner template A plates is provided with a right-angle bending portion. The vertical height of the inner template B plates of the adjacent groups is lower than that of the inner template A plates. The inner template B plates extend below the right-angle bending portion and can slide in and out below the right-angle bending portion. One end of the inner template A plate fixedly connected to the inner template B plate is provided with an inclined plate I, and the adjacent groups of slidable inner template B plates are provided with an inclined plate II. The bottom bracket structure includes a support plate and an L-shaped square tube, wherein the support plate is fixed above the L-shaped square tube, and the L-shaped square tube extends from the bottom of the inner mold A plate and is fixedly connected to the outer bottom support plate; The bottom bracket is provided with four groups of inner brackets, each group of inner brackets includes two columns, each column is provided with an upper hinged arm and a lower hinged arm, the upper hinged arm and the lower hinged arm of one column are hinged to the inclined plate I on the inner mold A plate, and the upper hinged arm and the lower hinged arm of another column are hinged to the inclined plate II on the slidable inner mold B plate of the adjacent group of the inner mold A plate; the top plate is connected to the upper part of the column; A lifting cylinder is provided below each group of the inner formwork A plates; when the lifting cylinder is lowered, the inner formwork is lowered and is spaced a certain distance from the bottom support plate; when the lifting cylinder is raised, the inner formwork is lifted up and close to the edge of the bottom support plate.
2. The fully automatically separable integrated cement house wall inner mold according to claim 1, characterized in that A pulley is provided at the bottom of the right-angled bend of the inner mold A plate, and the inner mold B plates of the adjacent group can extend under the right-angled bend and slide in and out under the right-angled bend via the pulley.
3. The fully automatically separable integrated cement house wall inner mold according to claim 1 or 2, characterized in that The lifting cylinder is arranged below the inner mold A plate and close to one end where the inner mold A plate is fixedly connected to the inner mold B plate.
