Ceramic closestool forming and air drying equipment

By designing a ceramic toilet molding and drying equipment, and utilizing a combination of a fan and a heating plate, efficient integrated drying of ceramic toilets is achieved, solving the problems of low handling efficiency and damage risk after natural air drying.

CN222222991UActive Publication Date: 2024-12-24潮州市长鸿卫浴科技有限公司
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Patent Information

Application Number
CN202420823401.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-24
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing ceramic toilets need to be transported to drying equipment after natural air drying, resulting in low production efficiency and the risk of damage.

Method used

A ceramic toilet forming and drying device was designed, which includes a drying box, a blower, a heat-conducting mesh and a heating plate. The blower accelerates air circulation, and the electric heating wire and the heating plate work together to dry the hot air, achieving integrated drying.

Benefits of technology

This improves the air-drying and drying efficiency of ceramic toilets, reduces the workload of handling, and minimizes the risk of damage to ceramic toilets during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ceramic closestool forming air-drying equipment which comprises an air-drying box, two protective doors are movably hinged to the front face of the air-drying box through hinges, two air boxes are fixedly connected to the upper surface of the air-drying box, a fan is fixedly installed in each air box, two through openings are formed in the upper surface of the air-drying box, and the air-drying box is fixedly connected with the air-drying box. And each through opening communicates with the bottom end of the air drying box, and two heat conduction meshes are fixedly installed in each air box. According to the device, the draught fan in the air bellow at the top of the air drying box is matched to supply air to the air drying box, then the air drying speed of the ceramic closestool can be increased, after air drying, the ceramic closestool does not need to be moved, a protective door does not need to be closed, hot air can be introduced into the air drying box through the cooperation of the draught fan and the electric heating wire in the air bellow, and meanwhile the heating plate is arranged at the bottom of the supporting grillwork; and the bottom of the ceramic closestool can be baked, so that the air-drying and drying efficiency of the ceramic closestool can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of equipment for processing ceramic toilets, in particular to a ceramic toilet forming and drying device. Background Art

[0002] The toilet, also known as a water closet, is a sanitary appliance in the field of building water supply and drainage materials. It has the universal function of urination and defecation and is equipped with a lid. The toilet is a sanitary device used for excretion, usually made of ceramic or plastic materials. It is usually installed in the bathroom or toilet to facilitate people to excrete. The ceramic toilet is the most common type of toilet on the market. Its main material is ceramic. Ceramic toilets have the advantages of antibacterial, corrosion resistance, easy cleaning, etc., and have an elegant and beautiful appearance. It is the first choice for many families.

[0003] When making a toilet, you must first mix water and stone bones according to a specific formula, and then pour the mixture into a plastic mold through a filling hole. When the stone bones are solidified, you can start taking the mold. The mold will also be used to color the clay, and then put a compression belt on the production mold. Between the mold and the compression belt, insert a block to tighten the belt. The mold will then be filled with the mixture to prevent deformation. The formed toilet embryo needs to be naturally air-dried and then dried with hot air. At present, ceramic toilets are generally moved to a drying equipment for drying after natural air-drying. The natural air-drying time is long. After air-drying, it needs to be moved to the drying equipment for drying. The transportation is time-consuming and labor-intensive, which reduces production efficiency. Moreover, the air-dried ceramic toilet is not completely hardened. In the process of being transported to the drying equipment for drying, the risk of collision damage to the ceramic toilet is increased. To this end, we propose a ceramic toilet forming and drying equipment to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a ceramic toilet forming and drying device to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A ceramic toilet molding air-drying device comprises an air-drying box, the front of the air-drying box is hinged with two protective doors, the upper surface of the air-drying box is fixedly connected to two bellows, each of the bellows is fixedly installed with a fan, the upper surface of the air-drying box is provided with two through openings, each of the through openings is communicated with the bottom end of the air-drying box, each of the bellows is fixedly installed with two heat-conducting meshes, a plurality of electric heating wires are fixedly connected between the two heat-conducting meshes, the inner wall of the air-drying box is fixedly connected to a supporting grid, and a heating plate is fixedly installed on the bottom surface of the supporting grid.

[0007] In a further embodiment, a filter rack is fixedly installed inside each of the bellows by screws, a handle is fixedly connected to the upper surface of each of the filter racks, and a filter net is fixedly connected inside each of the filter racks.

[0008] In a further embodiment, exhaust windows are provided on both left and right sides of the air drying box, and a protective net is provided inside each of the exhaust windows.

[0009] In a further embodiment, the bottom surface of the air drying box is fixedly connected to a base, and the bottom surface of the base is fixedly connected to four supporting legs.

[0010] In a further embodiment, an observation window is provided on the front side of each of the protective doors, and a fixed lock is provided on the front side of each of the protective doors.

[0011] In a further embodiment, a control switch is fixedly mounted on the front sides of the two bellows, and the control switch is electrically connected to the heating plate, the fan and the heating wire respectively through wires.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The device is provided with an air-drying box, and a protective door is provided on the front of the air-drying box, so that the formed ceramic toilet can be placed in the air-drying box. During the air-drying process of the ceramic toilet, the protective door is in an open state, and the blower in the bellows on the top of the air-drying box is used to supply air to the air-drying box, thereby accelerating the air-drying speed of the ceramic toilet. After air-drying, there is no need to move the ceramic toilet, and the protective door is closed. Hot air can be introduced into the air-drying box through the cooperation of the blower and the electric heating wire in the bellows. At the same time, a heating plate is provided at the bottom of the supporting frame, so that the bottom of the ceramic toilet can be baked, thereby improving the air-drying and drying efficiency of the ceramic toilet. The integrated design reduces the workload of carrying the ceramic toilet when switching between the natural air-drying and hot air drying processes, and reduces the risk of collision and damage to the ceramic toilet during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the ceramic toilet molding and drying equipment.

[0015] Figure 2 This is a front cross-sectional view of the air-drying box in the ceramic toilet molding and air-drying equipment.

[0016] Figure 3 A side cross-sectional view of the bellows in a ceramic toilet molding and air-drying device.

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the heat-conducting mesh and heating wire in the ceramic toilet molding and air-drying equipment.

[0018] In the figure: 1. air drying box; 2. supporting feet; 3. protective door; 4. observation window; 5. bellows; 6. control switch; 7. handle; 8. filter; 9. filter rack; 10. protective net; 11. base; 12. supporting grid; 13. exhaust window; 14. heating plate; 15. opening; 16. fan; 17. heating wire; 18. thermal conductive mesh. DETAILED DESCRIPTION

[0019] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4In the utility model, a ceramic toilet forming air-drying device comprises an air-drying box 1, the front of the air-drying box 1 is hinged with two protective doors 3, the upper surface of the air-drying box 1 is fixedly connected with two bellows 5, each bellows 5 is fixedly installed with a fan 16, the upper surface of the air-drying box 1 is provided with two through holes 15, each through hole 15 is connected with the bottom end of the air-drying box 1, and each bellows 5 is fixedly installed with two heat-conducting meshes 18, and a plurality of electric heating wires 17 are fixedly connected between the two heat-conducting meshes 18. The heat-conducting meshes 18 and the electric heating wires 17 cooperate to increase the heating area and facilitate heating of the passing air, the inner wall of the air-drying box 1 is fixedly connected with a supporting grid 12, and the bottom surface of the supporting grid 12 is fixedly installed with a heating plate 14, the bottom of the toilet is baked by the heating plate 14 inside the air-drying box 1, and at the same time, the electric heating wires 17 in the bellows 5 are started to cooperate with the heat-conducting mesh 18 to heat the air, so that the ceramic toilet in the air-drying box 1 can be dried.

[0023] Since the bellows 5 design is adopted, the natural drying of the ceramic toilet will be weakened to a certain extent. Therefore, a fan 16 is provided to increase the air circulation rate in the bellows 5, thereby improving the efficiency of the natural drying of the ceramic toilet. Secondly, when drying the ceramic toilet after air drying, the fan 16 improves the hot air circulation in the bellows 5, reduces the risk of cracking of the ceramic toilet due to different drying rates caused by excessive local temperature in the bellows 5, and improves the processing quality of the ceramic toilet.

[0024] A filter rack 9 is fixedly installed inside each bellows 5 by screws, a handle 7 is fixedly connected to the upper surface of each filter rack 9, a filter screen 8 is fixedly connected inside each filter rack 9, and the filter rack 9 is arranged on the top of the bellows 5. The filter screen 8 in the filter rack 9 can filter the dust at the air inlet end of the fan 16. Exhaust windows 13 are provided on the left and right sides of the air drying box 1, and a protective net 10 is provided inside each exhaust window 13, so that ventilation and exhaust are conveniently provided through the exhaust windows 13 during air drying.

[0025] The bottom surface of the air-drying box 1 is fixedly connected with a base 11, and the bottom surface of the base 11 is fixedly connected with four supporting legs 2. The base 11 and the supporting legs 2 play a role in supporting the air-drying equipment. The front of each protective door 3 is provided with an observation window 4, and the front of each protective door 3 is provided with a fixed lock. The air-drying condition of the ceramic toilet in the air-drying box 1 can be observed through the observation window 4. The fixed lock, as an existing commonly used hardware, can fix the protective door 3, and will not be elaborated on here. A control switch 6 is fixedly installed on the front of the two bellows 5. The control switch 6 is electrically connected to the heating plate 14, the fan 16 and the heating wire 17 through wires, respectively. The air-drying equipment can be conveniently controlled by the control switch 6.

[0026] The air drying box 1, the protective door 3 and the bellows 5 are all provided with a heat insulating layer, and the heat insulating layer is made of a heat insulating material, such as ceramic fiber and aluminum silicate felt, to prevent heat loss when the ceramic toilet is dried.

[0027] The working principle of the utility model is:

[0028] When in use, first place the air-drying device in the use position through the supporting feet 2, connect the power of the air-drying device, open the protective door 3 of the air-drying device, and directly put the ceramic toilet into the air-drying box 1 after it is formed. Start the fan 16 in the bellows 5 to cooperate with the air-drying box 1 to air-dry the ceramic toilet embryo. After air-drying for a certain period of time, directly close the protective door 3, and start the heating plate 14 inside the air-drying box 1 through the control switch 6 to bake the bottom of the toilet. At the same time, start the electric heating wire 17 in the bellows 5 to cooperate with the heat-conducting mesh 18 to heat the air, so that the ceramic toilet in the air-drying box 1 can be dried.

[0029] It should be noted that the air drying device is suitable for ceramic products that require natural air drying and hot air drying processes.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A ceramic toilet forming and drying device, characterized in that: The invention comprises an air drying box (1), wherein the front side of the air drying box (1) is hingedly connected with two protective doors (3), the upper surface of the air drying box (1) is fixedly connected with two bellows (5), each bellows (5) is fixedly installed with a fan (16), the upper surface of the air drying box (1) is provided with two openings (15), each opening (15) is connected with the bottom end of the air drying box (1), each bellows (5) is fixedly installed with two heat conductive meshes (18), a plurality of electric heating wires (17) are fixedly connected between the two heat conductive meshes (18), the inner wall of the air drying box (1) is fixedly connected with a supporting grid (12), and the bottom surface of the supporting grid (12) is fixedly installed with a heating plate (14).

2. A ceramic toilet forming and drying device according to claim 1, characterized in that: A filter frame (9) is fixedly mounted inside each of the bellows (5) by means of screws, a handle (7) is fixedly connected to the upper surface of each of the filter frames (9), and a filter screen (8) is fixedly connected inside each of the filter frames (9).

3. A ceramic toilet forming and drying device according to claim 1, characterized in that: The left and right sides of the air drying box (1) are both provided with exhaust windows (13), and a protective net (10) is provided inside each exhaust window (13).

4. A ceramic toilet forming and drying device according to claim 1, characterized in that: The bottom surface of the air drying box (1) is fixedly connected to a base (11), and the bottom surface of the base (11) is fixedly connected to four supporting legs (2).

5. The ceramic toilet forming and drying equipment according to claim 1, characterized in that: The front of each of the protective doors (3) is provided with an observation window (4), and the front of each of the protective doors (3) is provided with a fixed lock buckle.

6. A ceramic toilet forming and drying device according to claim 1, characterized in that: A control switch (6) is fixedly mounted on the front of the two wind boxes (5), and the control switch (6) is electrically connected to the heating plate (14), the fan (16) and the heating wire (17) respectively through wires.