Tool for installing vehicle frame

By introducing self-locking rotating components and electric telescopic components into the frame installation tool, combined with laser ranging sensors, automatic height adjustment is achieved, which solves the problems of low installation efficiency and poor accuracy in the existing technology, and improves the efficiency of frame installation and precision.

CN222224305UActive Publication Date: 2024-12-24SHANDONG RUYUAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421018850.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-24
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing frame installation tooling needs to be used to disassemble the upper and lower brackets, and the height is adjusted by manpower, resulting in low installation efficiency and difficult to ensure height adjustment accuracy.

Method used

A frame installation tool is designed, using positioning brackets, self-locking rotation components, electric telescopic components and laser ranging sensors to achieve automatic height adjustment without splitting and reorganization, ensuring quick connection and precise positioning of the suspension seat and the frame. .

Benefits of technology

It greatly shortens assembly time, improves the connection efficiency between the suspension seat and the frame, and ensures the accuracy of height adjustment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222224305U_ABST
    Figure CN222224305U_ABST
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Abstract

The utility model discloses a tool for installing a frame, which comprises a positioning support, two fixing blocks are symmetrically and fixedly connected to the top of the positioning support, a shell is fixedly connected between the two fixing blocks, a self-locking rotating assembly is installed in the shell, rotating shafts are fixedly installed at the two movable ends of the self-locking rotating assembly, and the two movable ends of the self-locking rotating assembly are fixedly provided with the rotating shafts. The two ends of the rotating shaft penetrate through the inner wall of the shell, extend to the outside and are rotationally connected with the shell. Through the arrangement of the fixing block, the shell, the self-locking rotating assembly, the rotating shaft, the wing support, the cross rod, the electric telescopic assembly, the supporting rod and the laser distance measuring sensor, the whole device adopts an integrated design and does not need to be disassembled and recombined, the wing support is erected in the using process, the wing support can conveniently penetrate through a vehicle frame and then be unfolded, then the height is automatically adjusted, the assembly time is short, and the assembly efficiency is improved. The connecting efficiency of the suspension seat and the frame is improved, and meanwhile the height adjusting precision of the suspension seat can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle frame tooling, in particular to a tooling for installing a vehicle frame. Background Art

[0002] The frame is the main skeleton of the truck, which is composed of long beams, cross beams, side beams, angle steel and other components. Its main function is to support the entire weight of the truck and transfer the load to the tires and axles. The choice of frame material should be determined according to the purpose and load of the truck. Commonly used materials include steel pipes, aluminum alloys and carbon fiber.

[0003] At present, in order to ensure the accuracy of the welding position of the dump truck suspension seat, auxiliary positioning is required through the installation of tooling to ensure the position of the suspension seat on the frame.

[0004] When the existing installation tool is in use, the upper bracket and the lower bracket need to be disassembled, and then the lower bracket is positioned and assembled on the frame, and then the upper and lower brackets are re-fixed by screws. In order to ensure the installation height of the suspension seat, the adjusting bolt needs to be turned until the height reaches a suitable level, and finally the suspension seat is positioned and assembled on the installation tool. Although the overall structure is simple, in actual operation, the disassembly and assembly of the upper and lower brackets and the adjustment of the height all take a long time, affecting the connection efficiency between the suspension seat and the frame. Among them, the height adjustment is a manual operation, which has a large human influence and is difficult to ensure the adjustment accuracy. Therefore, a tool for frame installation is proposed. Utility Model Content

[0005] The utility model is a tool for installing a vehicle frame, which is proposed to solve the shortcomings in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tool for mounting a vehicle frame, comprising a positioning bracket, wherein two fixing blocks are symmetrically fixedly connected to the top of the positioning bracket, a shell is commonly fixedly connected between the two fixing blocks, a self-locking rotating assembly is installed in the shell, and two movable ends of the self-locking rotating assembly are fixedly installed with rotating shafts, and both ends of the rotating shaft penetrate the inner wall of the shell to extend to the outside and are rotatably connected thereto; two connecting blocks are symmetrically fixedly connected to the outer surfaces of the two rotating shafts, a wing bracket is commonly fixedly connected between the two connecting blocks on the same side, a cross bar is fixedly connected to one side of the top of the two wing brackets, and two electric telescopic assemblies are installed on the two cross bars, and laser ranging sensors are fixedly installed on the movable ends of the two electric telescopic assemblies, and the detection ends of the two laser ranging sensors are located at the top; the movable ends of the two electric telescopic assemblies are symmetrically fixedly connected to two support rods.

[0007] Furthermore, the self-locking rotating assembly includes a dual-axis motor, and the dual-axis motor is fixedly installed inside the shell, and the two driving ends of the dual-axis motor are fixedly connected to a worm, and one side of the outer surface of the two worms is meshingly connected to a worm wheel, and the worm wheel is fixedly sleeved on the outer surface of the rotating shaft, and the worm and the worm wheel have a self-locking property. When the worm does not rotate, the worm wheel cannot rotate under the action of external force.

[0008] Furthermore, the two worms are both rotationally connected to the housing, and the housing supports the worm, which is not only conducive to the installation of the worm, but also can ensure the use strength of the worm.

[0009] Furthermore, the two electric telescopic components each include an electric push rod, and the electric push rod is fixedly installed on the top of the cross bar, a movable plate is fixedly installed on the movable end of the electric push rod, and the movable plate is fixedly connected to the support rod, and the laser ranging sensor extends through the top of the movable plate to the bottom and is fixedly connected thereto, a sliding rod is fixedly connected to one side of the top of the movable plate, and the sliding rod is arranged through the cross bar and is slidably connected thereto, so that the distance between the movable plate and the cross bar can be adjusted.

[0010] Furthermore, the two electric push rods are staggered, and the two sliding rods are staggered, so that after the two wing brackets are erected, the electric push rods and the sliding rods collide with each other.

[0011] Furthermore, the bottoms of the two wing brackets are symmetrically fixedly connected with two upper positioning seats, and the four upper positioning seats are all plugged with upper positioning pins, which can position the suspension seat.

[0012] Furthermore, the two rotating shafts are rotatably connected to the two fixed blocks, which have a supporting effect on the rotating shafts.

[0013] Beneficial effects of the utility model:

[0014] When the utility model is in use, the tooling for mounting a vehicle frame adopts an integrated design through the arranged fixing block, shell, self-locking rotating assembly, rotating shaft, wing bracket, cross bar, electric telescopic assembly, support rod and laser ranging sensor, and does not need to be disassembled and reassembled. When in use, the wing bracket is erected to facilitate its passage through the vehicle frame, and then unfolded, and then the height is automatically adjusted, so that the assembly time is shortened, the connection efficiency between the suspension seat and the frame is improved, and the height adjustment accuracy can also be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 : The overall first-view structural diagram of the utility model;

[0017] Figure 2 : The overall second viewing angle structural diagram of the utility model;

[0018] Figure 3 : A sectional view of the shell of the present utility model.

[0019] The reference numerals are as follows:

[0020] 1. Positioning bracket; 2. Upper positioning seat; 3. Wing bracket; 4. Cross bar; 5. Sliding bar; 6. Fixed block; 7. Shell; 8. Connecting block; 9. Upper positioning pin; 10. Electric push rod; 11. Movable plate; 12. Laser ranging sensor; 13. Support rod; 14. Rotating shaft; 15. Worm; 16. Dual-axis motor; 17. Worm gear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 3 As shown, it relates to a tool for mounting a vehicle frame, including a positioning bracket 1, the top of the positioning bracket 1 is symmetrically fixedly connected with two fixing blocks 6, a shell 7 is fixedly connected between the two fixing blocks 6, a self-locking rotating assembly is installed in the shell 7, the two movable ends of the self-locking rotating assembly are fixedly installed with a rotating shaft 14, and both ends of the rotating shaft 14 penetrate the inner wall of the shell 7 to extend to the outside and are rotatably connected thereto, the two rotating shafts 14 are rotatably connected to the two fixing blocks 6, the self-locking rotating assembly includes a dual-axis motor 16, and the dual-axis motor 16 is fixedly installed inside the shell 7, the two driving ends of the dual-axis motor 16 are fixedly connected with a worm 15, one side of the outer surface of the two worms 15 is meshed with a worm wheel 17, and the worm wheel 17 is fixedly sleeved on the outer surface of the rotating shaft 14, the two worms 15 are rotatably connected to the shell 7, the dual-axis motor 16 drives the two worms 15 to rotate, the worm 15 drives the worm wheel 17 to rotate, and the worm wheel 17 drives the rotating shaft 14 to rotate.

[0023] The outer surfaces of the two rotating shafts 14 are symmetrically fixedly connected with two connecting blocks 8, and the wing bracket 3 is fixedly connected between the two connecting blocks 8 on the same side. The top side of the two wing brackets 3 is fixedly connected with a cross bar 4, and the two cross bars 4 are installed with electric telescopic components. The movable ends of the two electric telescopic components are fixedly installed with laser ranging sensors 12, and the detection ends of the two laser ranging sensors 12 are located at the top. The two electric telescopic components include an electric push rod 10, and the electric push rod 10 is fixedly installed on the top of the cross bar 4. The movable end of the electric push rod 10 is fixedly installed with a movable plate 11, and the movable plate 11 is fixedly connected to the support rod 13, and the laser ranging sensor 12 runs through the top of the movable plate 11. It extends to the bottom and is fixedly connected thereto, a sliding rod 5 is fixedly connected to one side of the top of the movable plate 11, and the sliding rod 5 penetrates the cross bar 4 and is slidably connected thereto, the two electric push rods 10 are staggered, the two sliding rods 5 are staggered, and the laser ranging sensor 12 is a prior art, and its model can be selected according to actual needs. During use, when adjusting the distance between the wing bracket 3 and the frame, the electric push rod 10 pushes the movable plate 11 down, and the movable plate 11 drives the support rod 13 to descend, thereby lifting the wing bracket 3, so that the distance between the cross bar 4 and the movable plate 11 increases, and the laser ranging sensor 12 can detect the distance between the movable plate 11 and the cross bar 4 until the distance reaches the set value.

[0024] The movable ends of the two electric telescopic components are symmetrically fixedly connected to two support rods 13, so that a certain gap is maintained between the movable plate 11 and the frame.

[0025] The bottoms of the two wing brackets 3 are symmetrically fixedly connected with two upper positioning seats 2, and the four upper positioning seats 2 are all plugged with upper positioning pins 9. After the overall assembly is completed, the suspension seat located on the side of the frame is positioned and assembled to the positioning seat through the upper positioning pins 9 to ensure that it will not be displaced before welding.

[0026] Working principle: First, the two wing brackets 3 need to be erected, and the dual-axis motor 16 drives the two worms 15 to rotate, the worm 15 drives the worm wheel 17 to rotate, and the worm wheel 17 drives the rotating shaft 14 to rotate, and then the connecting block 8 and the wing bracket 3 are rotated until it is in an upright state, and then the upper half of the whole is passed through the frame, and the positioning bracket 1 is positioned and assembled with the frame. After completion, the wing bracket 3 is unfolded through the self-locking rotating assembly, and then the height of the upper positioning seat 2 is adjusted. The electric push rod 10 pushes the movable plate 11 down, and the movable plate 11 drives the support rod 13 to descend, thereby lifting the wing bracket 3, and the wing bracket 3 drives the upper positioning seat 2 to rise. At the same time, the distance between the cross bar 4 and the movable plate 11 increases, and the laser ranging sensor 12 can detect the distance between the movable plate 11 and the cross bar 4 until the distance reaches the set value.

[0027] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A vehicle frame installation tool, comprising a positioning bracket (1), characterized in that: Two fixing blocks (6) are symmetrically fixedly connected to the top of the positioning bracket (1), a shell (7) is fixedly connected between the two fixing blocks (6), a self-locking rotating assembly is installed in the shell (7), and a rotating shaft (14) is fixedly installed at both movable ends of the self-locking rotating assembly, and both ends of the rotating shaft (14) penetrate the inner wall of the shell (7) to extend to the outside and are rotatably connected thereto; The outer surfaces of the two rotating shafts (14) are symmetrically fixedly connected with two connecting blocks (8); a wing bracket (3) is fixedly connected between the two connecting blocks (8) on the same side; a cross bar (4) is fixedly connected to one side of the top of the two wing brackets (3); the two cross bars (4) are both equipped with electric telescopic components; laser distance measuring sensors (12) are fixedly installed at the movable ends of the two electric telescopic components; and the detection ends of the two laser distance measuring sensors (12) are both located at the top; The movable ends of the two electric telescopic components are symmetrically fixedly connected to two support rods (13).

2. A vehicle frame installation tool according to claim 1, characterized in that: The self-locking rotating assembly comprises a dual-axis motor (16), and the dual-axis motor (16) is fixedly installed inside the housing (7), the two driving ends of the dual-axis motor (16) are fixedly connected to the worm (15), one side of the outer surface of the two worms (15) is meshedly connected to the worm wheel (17), and the worm wheel (17) is fixedly sleeved on the outer surface of the rotating shaft (14).

3. A vehicle frame installation tool according to claim 2, characterized in that: The two worms (15) are both rotationally connected to the housing (7).

4. The tool for mounting a vehicle frame according to claim 1, characterized in that: The two electric telescopic assemblies each include an electric push rod (10), and the electric push rod (10) is fixedly mounted on the top of the cross bar (4), a movable plate (11) is fixedly mounted on the movable end of the electric push rod (10), and the movable plate (11) is fixedly connected to the support rod (13), and a laser ranging sensor (12) extends from the top of the movable plate (11) to the bottom and is fixedly connected thereto, and a sliding rod (5) is fixedly connected to one side of the top of the movable plate (11), and the sliding rod (5) is arranged to penetrate the cross bar (4) and is slidably connected thereto.

5. A vehicle frame installation tool according to claim 4, characterized in that: The two electric push rods (10) are staggered, and the two sliding rods (5) are staggered.

6. The tool for mounting a vehicle frame according to claim 1, characterized in that: The bottoms of the two wing brackets (3) are symmetrically fixedly connected to two upper positioning seats (2), and the four upper positioning seats (2) are all plugged with upper positioning pins (9).

7. The tool for mounting a vehicle frame according to claim 1, characterized in that: The two rotating shafts (14) are both rotatably connected to the two fixed blocks (6).