Lifting device for replacing forklift storage battery

By introducing anti-fall chains and elastic lifting rings into the forklift battery lifting device, the problem of lack of protection and low efficiency of battery lifting equipment in the prior art is solved, and rapid replacement of single persons and safety improvements are achieved.

CN222225720UActive Publication Date: 2024-12-24HEBEI CHANGAN AUTOMOBILE
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Patent Information

Application Number
CN202420466117.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-24
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing forklift battery hoisting equipment lacks protective measures, poses safety risks, and the lifting and replacement work efficiency is inefficient, and at least two operators are required to complete it.

Method used

A lifting device including mounting body, hook and anti-fall assembly is designed. The hook passes through the lifting hole position of the forklift battery, and the anti-fall chain is connected to the hook and anti-fall seat to prevent the hook from breaking. The battery falls, and the connection stability is enhanced through U-shaped snap and elastic ring, enabling quick replacement for single person.

Benefits of technology

It eliminates the safety hazards of battery drop, improves replacement efficiency, and allows a single person to complete the battery replacement operation without unnecessary personnel assistance, enhancing the safety and stability of the lifting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of forklift hoisting, and provides a hoisting device for replacing a forklift storage battery. The lifting hook is used for lifting the forklift storage battery and is connected with the mounting body; an anti-falling assembly; the anti-falling assembly is arranged on the mounting body and comprises an anti-falling seat and an anti-falling chain, the anti-falling seat is arranged on the mounting body, one end of the anti-falling chain is connected to the anti-falling seat, and the other end of the anti-falling chain is connected with the lifting hook; the problems that in the prior art, hoisting equipment for the forklift storage battery does not have protective measures, potential safety hazards exist, and the hoisting and replacing work efficiency is low are solved, the potential safety hazards caused by falling are eliminated, the forklift storage battery is protected, meanwhile, the forklift storage battery is rapidly replaced by a single person, redundant personnel are not needed for assisting in hoisting, and the hoisting efficiency is improved. And the hoisting and replacing efficiency of the forklift storage battery is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of forklift lifting, and in particular to a lifting device for replacing a forklift battery. Background Art

[0002] In the process from product manufacturing to final shipment, transportation and handling operations are required within the factory, including the transportation and handling of equipment and containers. The application of forklifts can be seen everywhere in manufacturing factories. With the continuous enhancement of environmental awareness and the growing demand for efficient logistics in the industrial field, electric forklifts, as a new generation of handling tools, are gradually gaining widespread attention for their environmental protection and high efficiency.

[0003] The power of an electric forklift comes from the forklift battery. When the power is exhausted, the battery needs to be replaced or charged. Many factories have a large business volume and a large workload for forklifts. In order to ensure transportation efficiency, a group of batteries are often prepared for replacement, one for use and one for charging, to ensure that the forklift can work continuously and uninterruptedly. Since the forklift battery is heavy, the battery needs to be lifted when it is replaced. In the prior art, a sling is usually used to fix the forklift battery, and then the battery is lifted by another forklift. However, the existing lifting equipment does not have any protective measures. If the sling breaks, the forklift battery will fall as a whole, which poses a certain safety hazard. In order to avoid accidents, at least two operators are required to perform the lifting and replacement, and the work efficiency is low. Utility Model Content

[0004] In view of the above shortcomings of the prior art, the purpose of the present application is to provide a lifting device for replacing a forklift battery, which is used to solve the problems in the prior art that the lifting equipment of the forklift battery has no protective measures, there are safety hazards, and the lifting and replacement work efficiency is low.

[0005] In order to achieve the above-mentioned purpose and other related purposes, the present application provides a lifting device for replacing a forklift battery, comprising:

[0006] Install the body;

[0007] A hook, used for hoisting a forklift battery, connected to the mounting body;

[0008] An anti-fall component is arranged on the installation body, and the anti-fall component includes an anti-fall seat and an anti-fall chain. The anti-fall seat is arranged on the installation body, one end of the anti-fall chain is connected to the anti-fall seat, and the other end is connected to the hook.

[0009] Optionally, the hook includes a hook body and a hook ring, the hook body passes through a lifting hole of the forklift battery, the forklift battery is hung on the hook body, and the anti-fall chain is connected to the hook ring.

[0010] Optionally, a plurality of U-shaped buckles are provided between the hook and the mounting body, the U-shaped buckles are spliced ​​to form a buckle chain, and the U-shaped buckles pass through the hook ring to be connected to the hook.

[0011] Optionally, a lifting ring is provided between the lifting hook and the mounting body, and the lifting ring is hung on the mounting body and passes through the hook ring and the U-shaped buckle.

[0012] Optionally, the hanging ring is an elastic structure.

[0013] Optionally, two sides of the mounting body are provided with diagonal bracing parts, a trapezoidal structure is formed by the diagonal bracing parts, and connecting parts for connecting with the U-shaped buckle are arranged around the mounting body.

[0014] Optionally, the hook is also provided with an anti-hooking strip for preventing unhooking.

[0015] Optionally, the anti-fall seat is arranged in the middle part of the mounting body, and the anti-fall seat is also provided with an anti-fall bracket for connecting with the anti-fall chain.

[0016] Optionally, the length of the anti-fall chain is less than the distance between the forklift battery and the ground after being lifted.

[0017] In the lifting device for replacing a forklift battery provided in the present application, the lifting device is assembled on a forklift through an installation body, and the hook passes through the lifting hole of the forklift battery to lift the forklift battery. During the lifting process, protection is provided by an anti-fall component. When the connection between the hook and the installation body is broken and causes the forklift battery to fall, the anti-fall chain can pull the hook and the forklift battery to prevent the forklift battery from continuing to fall, thereby eliminating the safety hazards caused by the fall and protecting the forklift battery. At the same time, it is possible for a single person to quickly replace the forklift battery without the need for additional personnel to assist in lifting, thereby improving the lifting and replacement efficiency of the forklift battery. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a lifting device for replacing a forklift battery from a first perspective, shown in one embodiment of the present application;

[0019] Figure 2 This is a schematic structural diagram of a lifting device for replacing a forklift battery from a second perspective, shown in one embodiment of the present application.

[0020] Part Number Description

[0021] 1-installation body; 2-anti-fall chain; 3-hook; 4-hook body; 5-U-shaped buckle; 6-lifting ring; 7-anti-drop hook strip; 8-forklift battery; 9-anti-fall seat; 10-anti-fall bracket. DETAILED DESCRIPTION

[0022] The following is an explanation of the implementation of the present application by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification.

[0023] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in this application, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in this application without affecting the effects that can be produced by this application and the purposes that can be achieved. At the same time, the terms such as "front", "back", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of narration, and are not used to limit the scope of the implementation of this application. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of this application without substantial changes in the technical content.

[0024] See also Figure 1 to Figure 2 The present application exemplarily provides a lifting device for replacing a forklift battery, comprising:

[0025] Install the body 1;

[0026] A hook, used for lifting a forklift battery 8, connected to the mounting body 1;

[0027] Anti-fall component; arranged on the installation body 1, the anti-fall component includes an anti-fall seat 9 and an anti-fall chain 2, the anti-fall seat 9 is arranged on the installation body 1, one end of the anti-fall chain 2 is connected to the anti-fall seat 9, and the other end is connected to the hook.

[0028] The lifting device is assembled on the forklift by installing the main body 1, and the hook passes through the lifting hole of the forklift battery 8 to lift the forklift battery 8. During the lifting process, protection is provided by the anti-fall component. When the connection between the hook and the installation body 1 is broken and causes the forklift battery 8 to fall, the anti-fall chain 2 can hold the hook and the forklift battery 8 to prevent the forklift battery 8 from continuing to fall, thereby eliminating the safety hazard caused by the fall and protecting the forklift battery 8. At the same time, it realizes the rapid replacement of the forklift battery 8 by one person, without the need for extra personnel to assist in the lifting, thereby improving the lifting and replacement efficiency of the forklift battery 8.

[0029] It should be noted that the existing forklift battery lifting equipment does not have any protective measures. Once the lifting equipment breaks or falls off, the forklift battery will fall directly, causing damage to the forklift battery. In serious cases, it may also cause injury to the operator. In order to avoid accidents, at least two operators are often required to ensure the safety of the lifting process. One operator operates the forklift, and the other operator assists in checking the stability of the forklift battery lifting during the lifting process, which results in low work efficiency.

[0030] In this embodiment, the hook includes a hook body 4 and a hook ring 3. The hook body 4 passes through the lifting hole of the forklift battery 8, and the forklift battery 8 is hung on the hook body 4. The anti-fall chain 2 is connected to the hook ring 3. Specifically, lifting holes are provided above and around the forklift battery 8 to facilitate the assembly of the hook and make the lifting more stable.

[0031] In this embodiment, a plurality of U-shaped buckles 5 are arranged between the hook and the mounting body 1. The U-shaped buckles 5 are spliced ​​to form a buckle chain. The U-shaped buckles 5 pass through the hook ring 3 to be connected with the hook. The hook is connected to the mounting body 1 through the splicing of the U-shaped buckles 5, thereby ensuring a stable connection between the hook and the mounting body 1.

[0032] It can be understood that a lifting ring 6 is provided between the lifting hook and the mounting body 1. The lifting ring 6 is hung on the mounting body 1 and passes through the hook ring 3 and the U-shaped buckle 5. Through the double connection cooperation of the lifting ring 6 and the U-shaped buckle 5, the connection between the lifting hook and the mounting body 1 is further strengthened, thereby improving the stability of the lifting.

[0033] The length of the clip chain is determined by measuring the height of the forklift battery and the height of the forklift cab, so that the forklift battery does not collide with the top of the forklift cab during lifting.

[0034] In detail, the lifting ring 6 is an elastic structure. When the U-shaped buckle 5 breaks, the lifting ring 6 can pull the hook and the forklift battery 8. The elastic structure of the lifting ring 6 can provide a buffer to prevent the forklift battery 8 from falling due to excessive weight and causing the lifting ring 6 to be broken, thereby improving the safety of lifting.

[0035] In this embodiment, the mounting body 1 has diagonal bracing portions on both sides, forming a trapezoidal structure through the diagonal bracing portions, and the mounting body 1 is provided with connecting portions for connecting with the U-shaped buckle 5 around it. Specifically, the mounting body 1 can be welded with square tubes to form a trapezoidal structure to increase the load-bearing weight of the hoisting.

[0036] In this embodiment, the hook is further provided with an anti-hooking strip 7 for preventing the hook from coming off. The anti-hooking strip 7 seals the opening of the hook body 4 to prevent the hook from coming off during the lifting process.

[0037] Specifically, the anti-fall seat 9 is arranged in the middle part of the mounting body 1, and the anti-fall bracket 10 for connecting with the anti-fall chain 2 is also arranged on the anti-fall seat 9. In the present embodiment, the anti-fall seat 9 is in the middle part below the mounting body 1, and the anti-fall chain 2 is connected to the mounting part around the mounting body 1 from the anti-fall bracket 10. When the connection between the hook and the mounting body 1 is broken and causes the forklift battery 8 to fall, the cooperation of the anti-fall chain 2 and the lifting ring 6 can more stably hold the forklift battery 8, thereby ensuring the safety of lifting and preventing the forklift battery 8 from falling.

[0038] In this embodiment, the length of the anti-fall chain 2 is less than the distance between the forklift battery 8 and the ground after it is lifted. When the connection between the hook and the mounting body 1 breaks and causes the forklift battery 8 to fall, the anti-fall chain 2 can hold the hook and the forklift battery 8.

[0039] In summary, in the lifting device for replacing the forklift battery 8 provided in the present application, the lifting device is assembled on the fork shovel of the forklift by installing the main body 1, the hook passes through the lifting hole of the forklift battery 8 to be replaced, and the forklift battery 8 to be replaced is lifted. After the fork shovel is slowly raised, the forklift battery 8 to be replaced is placed in the charging area for charging, and the replaced forklift battery 8 is placed in the forklift according to the above operating process to complete the replacement operation.

[0040] During the hoisting process, the anti-fall component is used for protection. When the connection between the hook and the mounting body 1 is broken and causes the forklift battery 8 to fall, the anti-fall chain 2 and the lifting ring 6 cooperate to hold the hook and the forklift battery 8 to prevent the forklift battery 8 from continuing to fall, thereby eliminating the safety hazard caused by the falling of the forklift battery 8 and protecting the forklift battery 8. At the same time, it is possible for a single person to quickly replace the forklift battery 8 without the need for extra personnel to assist in the hoisting, thereby improving the hoisting and replacement efficiency of the forklift battery 8.

[0041] The above embodiments are merely illustrative of the principles and effects of the present application, and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by a person of ordinary skill in the art without departing from the spirit and technical ideas disclosed in the present application shall still be covered by the claims of the present application.

Claims

1. A lifting device for replacing a forklift battery, characterized in that: include: Install the body; A hook, used for hoisting a forklift battery, connected to the mounting body; An anti-fall component is arranged on the installation body, and the anti-fall component includes an anti-fall seat and an anti-fall chain. The anti-fall seat is arranged on the installation body, one end of the anti-fall chain is connected to the anti-fall seat, and the other end is connected to the hook.

2. The lifting device for replacing a forklift battery according to claim 1 is characterized in that: The hook comprises a hook body and a hook ring. The hook body passes through the hoisting hole of the forklift battery, and the forklift battery is hung on the hook body. The anti-fall chain is connected to the hook ring.

3. The lifting device for replacing a forklift battery according to claim 2 is characterized in that: A plurality of U-shaped buckles are arranged between the hook and the mounting body, the U-shaped buckles are spliced ​​to form a buckle chain, and the U-shaped buckles pass through the hook ring to be connected with the hook.

4. The lifting device for replacing a forklift battery according to claim 3 is characterized in that: A lifting ring is arranged between the lifting hook and the mounting body, and the lifting ring is hung on the mounting body and passes through the hook ring and the U-shaped buckle.

5. The lifting device for replacing a forklift battery according to claim 4 is characterized in that: The hanging ring is an elastic structure.

6. The lifting device for replacing a forklift battery according to claim 3, characterized in that: The two sides of the installation body are provided with diagonal bracing parts, and a trapezoidal structure is formed by the diagonal bracing parts. The four sides of the installation body are provided with connecting parts for connecting with the U-shaped buckle.

7. The lifting device for replacing a forklift battery according to claim 1, characterized in that: The hook is also provided with an anti-hooking strip for preventing the hook from coming off.

8. The lifting device for replacing a forklift battery according to claim 1, characterized in that: The anti-fall seat is arranged in the middle part of the installation body, and the anti-fall seat is also provided with an anti-fall bracket for connecting with the anti-fall chain.

9. The lifting device for replacing a forklift battery according to claim 1, characterized in that: The length of the anti-fall chain is less than the distance between the forklift battery and the ground after the forklift battery is lifted.