Forged gear heat treatment equipment with discharging function

Abstract

The utility model relates to the technical field of gear forging, and discloses forged gear heat treatment equipment with a discharging function, which comprises a chassis, a supporting column is fixedly mounted at the top of the chassis, a storage table is fixedly mounted at the top of the supporting column, a lifting component is arranged at the top of the chassis and comprises supporting legs, and the supporting legs are fixedly mounted on the storage table. A motor box A is fixedly mounted at the tops of the supporting legs, a motor A is fixedly mounted in the motor box A, a rotating shaft is fixedly connected to the output end of the motor A through a coupler, a tooth column is fixedly mounted on the outer wall of the rotating shaft, and a supporting seat is connected to the end, away from the motor A, of the rotating shaft. According to the gear forging equipment, automatic discharging work can be carried out, so that manual operation is not needed in the discharging work, and the working efficiency of gear forging is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gear forging, in particular to forged gear heat treatment equipment with a discharging function. Background Art

[0002] Gears are key components in mechanical equipment and are widely used in industrial fields such as automobiles, airplanes, tanks and ships. They have the advantages of accurate transmission, compact structure and long service life. Gear transmission is the most common mechanical vibration in modern machines. It is an important form of transmitting mechanical power and motion and an important basic part of mechanical products. However, the hardness of the newly cast gear is not high, so its heat treatment method during forging is the most important to make its internal structure more compact, but the traditional heat treatment equipment for gear forging cannot complete heating, insulation and cooling in one step.

[0003] After searching, the Chinese patent with publication number: CN219490103U discloses a heat treatment equipment for forging gear processing, including a processing box, a partition mechanism and a feeding mechanism are arranged in the processing box, and the partition mechanism includes: the bottom of the placement plate is in contact with the bottom of the inner wall of the processing box, the bottom of the back plate is fixedly connected to the top rear side of the placement plate, two baffles are fixedly installed on the left and right sides of the back plate, three sliding holes are sequentially opened on the front of the back plate, the left ends of the three screws are respectively connected to the left side of the inner wall of the three sliding holes through bearings, and the right ends of the three screws are respectively movable through the baffles on the right side and continue to extend to the right, and the slider is threadedly sleeved on the inner wall of the upper screw and is slidably connected between the inner walls of the sliding holes at the same time. Through the operation of the motor, the rotating shaft drives the spur gear to rotate and push the rack to move outside the processing box, which is convenient for manual removal of the processed gears from the outside of the equipment to avoid temperature damage to the human body.

[0004] However, there is a problem in this equipment. The equipment does not have an automatic unloading function and unloading still needs to rely on manual unloading. Therefore, it is necessary to design a gear forging device that can unload automatically. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a forged gear heat treatment device with a discharging function.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forged gear heat treatment equipment with unloading function, comprising a chassis, a support column is fixedly installed on the top of the chassis, a storage table is fixedly installed on the top of the support column, a lifting assembly is arranged on the top of the chassis, the lifting assembly includes a support foot, a motor box A is fixedly installed on the top of the support foot, a motor A is fixedly installed inside the motor box A, the output end of the motor A is fixedly connected to a rotating shaft through a coupling, a gear column is fixedly installed on the outer wall of the rotating shaft, and a support seat is connected to the end of the rotating shaft away from the motor A. By setting the lifting assembly, the heating coil can be lifted and lowered.

[0009] Preferably, the support seat is fixedly mounted on the top surface of the chassis, the outer wall of the tooth column is meshedly connected with a rack lifting column, the outer bottom wall of the rack lifting column is slidably connected with a cylindrical base, a spring is fixedly mounted on the bottom of the rack lifting column, the spring is located inside the cylindrical base, and the spring is fixedly connected to the chassis. By providing the spring, the rack lifting column can be buffered when it descends.

[0010] Preferably, a lifting seat is fixedly installed on the top of the rack lifting column, a connecting rod is fixedly installed on the top of the lifting seat, a heating ring is fixedly connected to one end of the connecting rod away from the lifting seat, and the number of the rack column and the rack lifting column is two. By providing a heating ring, the gear can be heat treated.

[0011] Preferably, a rectangular base is fixedly installed on the top of the chassis, a pusher assembly is arranged on the top of the rectangular base, a motor box B is fixedly installed on the top of the rectangular base, a motor B is fixedly installed inside the motor box B, an output end of the motor B is fixedly connected to a rotating shaft through a coupling, an end of the rotating shaft away from the motor B is fixedly connected to an eccentric wheel, a sliding column is fixedly installed at the edge of the eccentric wheel, and a through groove is slidably connected to the outer wall of the sliding column. By providing the eccentric wheel and the through groove, the pusher bar can make reciprocating motion.

[0012] Preferably, a material pusher is fixedly connected to one side of the through slot, a material pusher plate is fixedly installed at one end of the material pusher, a rectangular slider is fixedly installed at the bottom of the material pusher, a slide groove is slidably connected to the outer wall of the rectangular slider, a connecting block is fixedly installed at the bottom of the slide groove, and the connecting block is fixedly connected to the rectangular base. By arranging the material pusher and the material pusher plate, the heated gear can be pushed into the material transfer slide.

[0013] Preferably, a material transfer slide is fixedly installed on the top of the chassis, and the material transfer slide is located beside the support column. By arranging the material transfer slide, the heat-treated gear can be transferred out of the equipment.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a forged gear heat treatment equipment with a discharging function, which has the following beneficial effects:

[0016] 1. This forged gear heat treatment equipment with unloading function, by setting support columns and a storage table, the gears that need to be heat treated can be placed on the storage table for processing, by setting a heating ring, the gears on the storage table can be heated by the heating ring, by setting a lifting component, the heating ring can be lifted and lowered, when the gear needs to be heated, the heating ring is raised, and when heating is not needed, the heating ring is lowered, and by setting two gear columns and a rack lifting column, the lifting and lowering of the lifting seat can be made more stable.

[0017] 2. This forged gear heat treatment equipment with unloading function can automatically push the heated gear out of the equipment by setting a pushing assembly. Motor B will drive the eccentric wheel to rotate through the rotating shaft, and the eccentric wheel will drive the sliding column to rotate. The sliding column will move back and forth in the through groove. The sliding column will push the pushing bar and the pushing plate to move toward the gear through the through groove. At this time, the pushing plate will push the gear into the transfer slide. At this time, the gear will slide out of the equipment on the transfer slide. This design can realize the automatic unloading function of gear forging work, and this design can improve the working efficiency of gear forging. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 This is a main stereoscopic view of the utility model;

[0020] Figure 2 This is a structural diagram of the lifting component of the utility model;

[0021] Figure 3 This is a schematic diagram of the spring structure of the utility model;

[0022] Figure 4 This is a structural diagram of the pusher assembly of the utility model.

[0023] In the figure: 1. chassis; 2. support column; 3. storage table; 4. heating coil; 5. connecting rod; 6. lifting seat; 7. lifting assembly; 70. supporting foot; 71. motor box A; 72. gear column; 73. support seat; 74. cylindrical base; 75. rack lifting column; 76. spring; 8. rectangular base; 9. pushing assembly; 90. motor box B; 91. eccentric wheel; 92. sliding column; 93. through groove; 94. slide groove; 95. pushing strip; 96. pushing plate; 10. material transfer slide. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Example 1

[0026] like Figure 1-4 As shown, the utility model provides a forged gear heat treatment equipment with unloading function, including a chassis 1, a support column 2 is fixedly installed on the top of the chassis 1, a storage table 3 is fixedly installed on the top of the support column 2, a lifting assembly 7 is arranged on the top of the chassis 1, the lifting assembly 7 includes a support foot 70, a motor box A71 is fixedly installed on the top of the support foot 70, a motor A is fixedly installed inside the motor box A71, the output end of the motor A is fixedly connected to the rotating shaft through a coupling, a tooth column 72 is fixedly installed on the outer wall of the rotating shaft, and a support seat 73 is connected to the end of the rotating shaft away from the motor A. By setting the lifting assembly 7, the heating coil 4 can be lifted and lowered.

[0027] The support seat 73 is fixedly mounted on the top surface of the chassis 1, the outer wall of the tooth column 72 is meshedly connected with a rack lifting column 75, the outer bottom wall of the rack lifting column 75 is slidably connected with a cylindrical base 74, and a spring 76 is fixedly mounted on the bottom of the rack lifting column 75, the spring 76 is located inside the cylindrical base 74, and the spring 76 is fixedly connected to the chassis 1. By providing the spring 76, the rack lifting column 75 can be buffered when it descends.

[0028] The top of the rack lifting column 75 is fixedly installed with a lifting seat 6, the top of the lifting seat 6 is fixedly installed with a connecting rod 5, and the end of the connecting rod 5 away from the lifting seat 6 is fixedly connected with a heating ring 4, and the number of the rack column 72 and the rack lifting column 75 is two. By providing the heating ring 4, the gear can be heat treated.

[0029] In this embodiment, by providing a support column 2 and a storage table 3, the gears that need to be heat treated can be placed on the storage table 3 for processing. By providing a heating coil 4, the gears on the storage table 3 can be heated by the heating coil 4. By providing a lifting component 7, the heating coil 4 can be lifted and lowered. When the gear needs to be heated, the heating coil 4 is raised, and when heating is not required, the heating coil 4 is lowered. By providing two gear columns 72 and a rack lifting column 75, the lifting and lowering of the lifting seat 6 can be made smoother.

[0030] Example 2

[0031] like Figure 1-4As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a rectangular base 8 is fixedly installed on the top of the chassis 1, a pusher assembly 9 is arranged on the top of the rectangular base 8, a motor box B90 is fixedly installed on the top of the rectangular base 8, a motor B is fixedly installed inside the motor box B90, the output end of the motor B is fixedly connected to a rotating shaft through a coupling, the end of the rotating shaft away from the motor B is fixedly connected to an eccentric wheel 91, a sliding column 92 is fixedly installed on the edge of the eccentric wheel 91, and a through groove 93 is slidably connected to the outer wall of the sliding column 92. By providing the eccentric wheel 91 and the through groove 93, the pusher bar 95 can make reciprocating motion.

[0032] A material pusher bar 95 is fixedly connected to one side of the through slot 93, a material pusher plate 96 is fixedly installed at one end of the material pusher bar 95, a rectangular slider is fixedly installed at the bottom of the material pusher bar 95, a slide groove 94 is slidably connected to the outer wall of the rectangular slider, a connecting block is fixedly installed at the bottom of the slide groove 94, and the connecting block is fixedly connected to the rectangular base 8. By providing the material pusher bar 95 and the material pusher plate 96, the heated gear can be pushed into the material transfer slide 10.

[0033] A material transfer slide 10 is fixedly installed on the top of the chassis 1, and the material transfer slide 10 is located next to the support column 2. By arranging the material transfer slide 10, the heat-treated gear can be transferred out of the equipment.

[0034] In this embodiment, by setting up the pushing assembly 9, the gear that has completed heating can be automatically pushed out of the equipment. The motor B will drive the eccentric wheel 91 to rotate through the rotating shaft, and the eccentric wheel 91 will drive the sliding column 92 to rotate. The sliding column 92 will move back and forth in the through groove 93. The sliding column 92 will push the pushing bar 95 and the pushing plate 96 to move in the direction of the gear through the through groove 93. At this time, the pushing plate 96 will push the gear into the transfer slide 10. At this time, the gear will slide out of the equipment on the transfer slide 10. This design can realize the automatic unloading function of the gear forging work, and this design can improve the working efficiency of the gear forging.

[0035] The following is a detailed description of the working principle of this forged gear heat treatment equipment with unloading function.

[0036] like Figure 1-4As shown, when in use, the gear that needs heat treatment is placed on the storage table 3. At this time, the motor A in the motor box A71 is started. At this time, the motor A will drive the gear column 72 to rotate through the rotating shaft, and the gear column 72 will drive the rack lifting column 75 to rise vertically. At this time, the rack lifting column 75 will push the lifting seat 6 to rise, and the rising of the lifting seat 6 will drive the connecting rod 5 and the heating coil 4 to rise. At this time, the heating coil 4 will surround the gear on the storage table 3, and the heating coil 4 will heat the gear. After the heating is completed, the motor A is started to reverse, and the gear column 72 will drive the rack to rise. The lowering column 75 descends, and the rack lifting column 75 will then drive the lifting seat 6, the connecting rod 5 and the heating ring 4 to descend. At this time, the motor B in the motor box B90 is started, and the motor B will drive the eccentric wheel 91 to rotate through the rotating shaft, and the eccentric wheel 91 will drive the sliding column 92 to rotate. The sliding column 92 will move back and forth in the through groove 93, and the sliding column 92 will push the pushing bar 95 and the pushing plate 96 to move in the direction of the gear through the through groove 93. At this time, the pushing plate 96 will push the gear into the material transfer slide 10, and at this time, the gear will slide out of the device on the material transfer slide 10.

Claims

1. A forged gear heat treatment device with a discharge function, comprising a chassis (1), characterized in that: A support column (2) is fixedly mounted on the top of the chassis (1), a storage platform (3) is fixedly mounted on the top of the support column (2), a lifting assembly (7) is arranged on the top of the chassis (1), the lifting assembly (7) comprises a support foot (70), a motor box A (71) is fixedly mounted on the top of the support foot (70), a motor A is fixedly mounted inside the motor box A (71), an output end of the motor A is fixedly connected to a rotating shaft via a coupling, a gear column (72) is fixedly mounted on the outer wall of the rotating shaft, and an end of the rotating shaft away from the motor A is connected to a support seat (73).

2. The forged gear heat treatment equipment with unloading function according to claim 1, characterized in that: The support seat (73) is fixedly mounted on the top surface of the chassis (1); the outer wall of the tooth column (72) is meshedly connected with a rack lifting column (75); the bottom outer wall of the rack lifting column (75) is slidably connected with a cylindrical base (74); a spring (76) is fixedly mounted on the bottom of the rack lifting column (75); the spring (76) is located inside the cylindrical base (74); and the spring (76) is fixedly connected to the chassis (1).

3. The forged gear heat treatment equipment with unloading function according to claim 2 is characterized in that: A lifting seat (6) is fixedly installed on the top of the rack lifting column (75), a connecting rod (5) is fixedly installed on the top of the lifting seat (6), and a heating coil (4) is fixedly connected to one end of the connecting rod (5) away from the lifting seat (6), and the number of the rack column (72) and the rack lifting column (75) is two.

4. The forged gear heat treatment equipment with unloading function according to claim 1, characterized in that: A rectangular base (8) is fixedly installed on the top of the chassis (1), a pusher assembly (9) is arranged on the top of the rectangular base (8), a motor box B (90) is fixedly installed on the top of the rectangular base (8), a motor B is fixedly installed inside the motor box B (90), an output end of the motor B is fixedly connected to a rotating shaft via a coupling, an end of the rotating shaft away from the motor B is fixedly connected to an eccentric wheel (91), a sliding column (92) is fixedly installed at the edge of the eccentric wheel (91), and the outer wall of the sliding column (92) is slidably connected to a through groove (93).

5. The forged gear heat treatment equipment with unloading function according to claim 4 is characterized in that: A pushing strip (95) is fixedly connected to one side of the through slot (93), a pushing plate (96) is fixedly installed at one end of the pushing strip (95), a rectangular sliding block is fixedly installed at the bottom of the pushing strip (95), a sliding groove (94) is slidably connected to the outer wall of the rectangular sliding block, a connecting block is fixedly installed at the bottom of the sliding groove (94), and the connecting block is fixedly connected to the rectangular base (8).

6. The forged gear heat treatment equipment with unloading function according to claim 1, characterized in that: A material transfer slide (10) is fixedly mounted on the top of the chassis (1), and the material transfer slide (10) is located beside the support column (2).

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