Cloth composite processing equipment and novel three-layer composite spunlace non-woven fabric
By designing fabric composite processing equipment, using reciprocating motors and spraying equipment to achieve flexible ratios of ultra-fine denier adhesives and lycel fibers, it solves the problem that existing equipment is difficult to deal with different thickness and weight ratios, and produces strong and good quality Low-heavy, soft and comfortable three-layer composite spunlace nonwoven fabric.
Patent Information
- Application Number
- CN202420336382.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The existing hydrotonic nonwoven fabric equipment is difficult to effectively match multi-layer composite fabric processing with different thickness and weight ratios, and cannot meet the processing needs of staff.
A fabric composite processing equipment is designed, including base, support column, top, sliding port, material pipe, spraying equipment, reciprocating motor and uniform assembly. The material pipe movement and spraying equipment are controlled by reciprocating motor. Ultrafine denier viscose spraying, threaded columns are used to adjust the height of the working roller to adjust the thickness of the ultrafine denier viscose, achieving a flexible ratio of ultrafine denier viscose and lycel fiber.
The three-layer composite fabric of ultrafine denier viscose and lycel fiber is achieved with good strength, low weight, soft and comfortable, and the composite fabric production meets the needs of different proportions.
Smart Images

Figure CN222226772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing of composite spunlace nonwoven fabrics, in particular to a fabric composite processing device and a novel three-layer composite spunlace nonwoven fabric. Background Art
[0002] Spunlace nonwovens, also called spunlace nonwovens, are also called "jet spunlace fabrics". The concept of "jet spunlace fabrics" comes from the mechanical needle punching process. The so-called "jet spunlace" is to use high-pressure water flow to penetrate into the fiber net, so that the fibers are entangled with each other, so that the original loose fiber net has a certain strength and complete structure. It is particularly worth mentioning that the spunlace fiber net can be compounded with any base fabric to make a composite product. Products with various functions can be produced according to different uses.
[0003] Most of the existing spunlace materials are coarse-denier fibers such as polyester, viscose, Tencel, Lyocell, and Modal, with a fiber fineness of 1.0-3dtex. The fibers are thick, which affects their softness. At the same time, during the composite processing, the existing equipment often cannot cooperate well to complete the processing of multi-layer composite fabrics with different thickness and weight ratios, and thus cannot meet the processing needs of the staff.
[0004] To this end, we propose a fabric composite processing equipment and a new three-layer composite spunlace nonwoven fabric to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problems existing in the prior art and proposes a cloth composite processing device and a novel three-layer composite spunlace nonwoven fabric.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A fabric composite processing equipment comprises a base, wherein a plurality of mutually symmetrical support columns are fixedly connected to the upper end surface of the base, and a plurality of the support columns are commonly fixedly connected to a top seat at one end away from the base, and a plurality of mutually symmetrical support blocks are also fixedly connected to the upper end surface of the base, and a plurality of the support blocks are commonly fixedly connected to a workbench at one end away from the base, a sliding opening is provided on the top seat, a material pipe is slidably connected in the sliding opening, a material box is provided on the upper end surface of the material pipe, a spraying device is provided on the lower end surface of the material pipe, a reciprocating motor is provided on one side wall of the top seat, a reciprocating shaft of the reciprocating motor passes through the top seat and is fixedly connected to the outer wall of the material pipe, and a uniform component is also provided on the top seat.
[0008] Preferably, the uniform component includes a threaded opening and a limit opening arranged on the top seat, a threaded column is threadedly connected in the threaded opening, a limit column is slidably connected in the limit opening, one end of the limit column is fixedly connected to a working cover, the threaded column is rotatably connected to the working cover, a working roller is rotatably connected in the working cover, a rotating motor is provided on one side outer wall of the working cover, and the output end of the rotating motor is arranged on the working roller.
[0009] Preferably, a rotation groove is provided on a side wall of the threaded column close to the working cover, a rotation block is rotatably connected in the rotation groove, the rotation groove and the rotation block are arranged in a concave-convex matching manner, and the rotation block is fixedly connected to the working cover.
[0010] Preferably, limiting grooves are provided on the inner walls on both sides of the sliding opening, limiting blocks are slidably connected in the two limiting grooves, and the two limiting blocks are fixedly connected to the material pipe.
[0011] Preferably, two auxiliary columns are fixedly connected to the lower end surface of the material box, and spherical grooves are provided on the side walls of the two auxiliary columns close to the top seat. Rolling balls are provided in the two spherical grooves, and the two rolling balls are in contact with the upper end surface of the top seat.
[0012] Preferably, one end of the threaded column away from the working cover is fixedly connected to a turntable.
[0013] A novel three-layer composite spunlace nonwoven fabric comprises a skeleton layer, an auxiliary layer 1 is arranged on one side wall of the skeleton layer, an auxiliary layer 2 is arranged on the side wall of the skeleton layer away from the auxiliary layer 1, the skeleton layer is lyocell fiber, and the auxiliary layers 1 and 2 are both ultra-fine viscose.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In the utility model, the staff can control the movement of the material pipe with the help of the reciprocating motor, and then cooperate with the spraying equipment to reciprocate to complete the ultra-fine viscose spraying work on the lyocell fiber, and at the same time adjust the height of the working roller with the help of the threaded column, so that the ultra-fine viscose can be applied to different thickness states, and then the ratio of ultra-fine viscose and lyocell fiber can be adjusted according to the needs of the staff, and the composite fabric with the three-layer structure of ultra-fine viscose and lyocell fiber has good strength, low grammage, softness and comfort. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a cloth composite processing equipment proposed by the utility model;
[0017] Figure 2 This is a front structural sectional view of a cloth composite processing equipment proposed by the utility model;
[0018] Figure 3 for Figure 2 A magnified view of the structure in the middle;
[0019] Figure 4 for Figure 2 A magnified view of the structure in middle B;
[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the novel three-layer composite spunlace nonwoven fabric proposed in the utility model.
[0021] In the figure: 1 base, 2 support column, 3 top seat, 4 support block, 5 workbench, 6 sliding port, 7 material pipe, 8 spraying equipment, 9 reciprocating motor, 10 threaded port, 11 limit port, 12 threaded column, 13 limit column, 14 working cover, 15 working roller, 16 rotating motor, 17 rotating groove, 18 rotating block, 19 limit groove, 20 limit block, 21 auxiliary column, 22 spherical groove, 23 rolling ball, 24 turntable, 25 skeleton layer, 26 auxiliary layer one, 27 auxiliary layer two, 28 material box. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-Figure 5 A cloth composite processing equipment comprises a base 1, a plurality of mutually symmetrical support columns 2 are fixedly connected to the upper end surface of the base 1, a plurality of support columns 2 are fixedly connected to a top seat 3 at one end away from the base 1, a plurality of mutually symmetrical support blocks 4 are fixedly connected to the upper end surface of the base 1, a plurality of support blocks 4 are fixedly connected to a workbench 5 at one end away from the base 1, a sliding opening 6 is provided on the top seat 3, a material pipe 7 is slidably connected in the sliding opening 6, limiting grooves 19 are provided on the inner walls on both sides of the sliding opening 6, two limiting grooves 19 are slidably connected to limiting blocks 20, and the two limiting blocks 20 are fixedly connected to the material On the material tube 7, the material tube 7 can slide more stably, reducing the burden on the reciprocating shaft of the reciprocating motor 9. A material box 28 is provided on the upper end surface of the material tube 7. The material box 28 is a device in the prior art, which can complete the storage of ultra-fine denier viscose. Two auxiliary columns 21 are fixedly connected to the lower end surface of the material box 28. A spherical groove 22 is provided on the side wall of the two auxiliary columns 21 close to the top seat 3. Rolling balls 23 are provided in the two spherical grooves 22. The two rolling balls 23 are both in contact with the upper end surface of the top seat 3. In this way, the material box 28 can be auxiliary supported, so that the material box 28 can move more stably;
[0024] A spraying device 8 is provided on the lower end surface of the material pipe 7. The spraying device 8 is a device in the prior art and can complete uniform spraying work during reciprocating movement. A reciprocating motor 9 is provided on one side wall of the top seat 3. The reciprocating shaft of the reciprocating motor 9 passes through the top seat 3 and is fixedly connected to the outer wall of the material pipe 7. A uniform component is also provided on the top seat 3. The uniform component includes a threaded opening 10 and a limiting opening 11 arranged on the top seat 3. A threaded column 12 is threadedly connected in the threaded opening 10. A limiting column 13 is slidably connected in the limiting opening 11. One end of the limiting column 13 is fixedly connected to a working cover 14. The threaded column 12 is rotatably connected to the working cover 14. A rotating groove 17 is provided on one side wall of the threaded column 12 close to the working cover 14. A rotating block 18 is rotatably connected in the rotating groove 17. 17 and the rotating block 18 are arranged in a concave-convex manner, and the rotating block 18 is fixedly connected to the working cover 14, so that the threaded column 12 can be stably connected to the working cover 14, and there will be no rotation interference problem. The end of the threaded column 12 away from the working cover 14 is fixedly connected to the turntable 24, so that the staff can rotate the threaded column 12 more safely and conveniently to perform adjustment work. A working roller 15 is rotatably connected inside the working cover 14, and a rotating motor 16 is provided on the outer wall of one side of the working cover 14. The output end of the rotating motor 16 is set on the working roller 15, so that the height of the working roller 15 can be adjusted, and then the work of spreading glue of different thicknesses is completed, so that the glue and cloth can be combined according to the specified ratio, which greatly meets the use needs of the staff.
[0025] The novel three-layer composite spunlace nonwoven fabric comprises a skeleton layer 25, an auxiliary layer one 26 is arranged on one side wall of the skeleton layer 25, an auxiliary layer two 27 is arranged on the side wall of the skeleton layer 25 away from the auxiliary layer one 26, the skeleton layer 25 is lyocell fiber, the auxiliary layers one 26 and the auxiliary layers two 27 are both ultra-fine denier viscose, the skeleton layer 25 is 20-30gsm, the auxiliary layers one 26 and the auxiliary layers two 27 are each 10-25gsm, the final product is 60gsm, the mass ratio of the auxiliary layer one 26, the skeleton layer 25 and the auxiliary layer two 27 is 10:20:20, 20:20:30, 30:10:20 or 20:15:25, and the test shows that the fabric has good strength, low weight, softness and comfort.
[0026] During the use of the utility model, the cloth to be sprayed is first placed on the corresponding winding device and releasing device, so that the cloth fits the upper end surface of the workbench 5. At this time, the staff can rotate the threaded column 12 according to the spraying thickness requirement here, so that the threaded column 12 can drive the working cover 14 to rise and fall to a suitable height while rotating in the threaded port 10, and the setting of the limit port 11 and the limit column 13 makes the working cover 14 unable to rotate and always keep aligned with the workbench 5. Such adjustment can adjust the distance between the working roller 15 and the workbench 5 to a suitable position, and the working roller 15 can effectively control the thickness of the ultra-fine denier viscose when performing the subsequent ultra-fine denier viscose smoothing work, so that the ultra-fine denier viscose and the lyocell are smoothed. The ratio of the lyocell fiber is completely controlled by the staff, and the staff can smoothly complete the production of composite fabrics with different ratios. Then the staff can control the movement of the fabric through the winding device and the releasing device, and turn on the spraying device 8, the reciprocating motor 9 and the rotating motor 16. The spraying device 8 will extract the ultra-fine viscose in the material box 28 through the material pipe 7 and spray it on the lyocell fiber below, and the reciprocating motor 9 can control the material pipe 7 to move back and forth in the sliding port 6 through the reciprocating shaft, so that the spraying device 8 can evenly spray the material below, and the rotating motor 16 can control the rotation of the working roller 15, and then spread the sprayed material evenly, so that the ultra-fine viscose and lyocell fiber are combined according to the specified ratio, and then the processing work is successfully completed.
[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cloth composite processing device, comprising a base (1), characterized in that: A plurality of mutually symmetrical support columns (2) are fixedly connected to the upper end surface of the base (1), and the ends of the plurality of support columns (2) away from the base (1) are commonly fixedly connected to a top seat (3). A plurality of mutually symmetrical support blocks (4) are also fixedly connected to the upper end surface of the base (1), and the ends of the plurality of support blocks (4) away from the base (1) are commonly fixedly connected to a workbench (5). A sliding opening (6) is provided on the top seat (3), and a material pipe (7) is slidably connected in the sliding opening (6). A material box (28) is provided on the upper end surface of the material pipe (7), and a spraying device (8) is provided on the lower end surface of the material pipe (7). A reciprocating motor (9) is provided on one side wall of the top seat (3), and a reciprocating shaft of the reciprocating motor (9) passes through the top seat (3) and is fixedly connected to the outer wall of the material pipe (7). A uniform component is also provided on the top seat (3).
2. The cloth composite processing equipment according to claim 1, characterized in that: The uniform component comprises a threaded opening (10) and a limiting opening (11) arranged on a top seat (3); a threaded column (12) is threadedly connected to the threaded opening (10); a limiting column (13) is slidably connected to the limiting opening (11); one end of the limiting column (13) is fixedly connected to a working cover (14); the threaded column (12) is rotatably connected to the working cover (14); a working roller (15) is rotatably connected to the working cover (14); a rotating motor (16) is provided on an outer wall of one side of the working cover (14); and an output end of the rotating motor (16) is provided on the working roller (15).
3. The cloth composite processing equipment according to claim 2, characterized in that: A rotating groove (17) is provided on a side wall of the threaded column (12) close to the working cover (14), a rotating block (18) is rotatably connected in the rotating groove (17), the rotating groove (17) and the rotating block (18) are arranged in a concave-convex matching manner, and the rotating block (18) is fixedly connected to the working cover (14).
4. The cloth composite processing equipment according to claim 3, characterized in that: Limiting grooves (19) are provided on the inner walls on both sides of the sliding opening (6), and limiting blocks (20) are slidably connected in the two limiting grooves (19), and the two limiting blocks (20) are fixedly connected to the material pipe (7).
5. The cloth composite processing equipment according to claim 4, characterized in that: Two auxiliary columns (21) are fixedly connected to the lower end surface of the material box (28); a spherical groove (22) is provided on one side wall of the two auxiliary columns (21) close to the top seat (3); a rolling ball (23) is provided in each of the two spherical grooves (22); and the two rolling balls (23) are in contact with the upper end surface of the top seat (3).
6. The cloth composite processing equipment according to claim 5, characterized in that: One end of the threaded column (12) away from the working cover (14) is fixedly connected to a rotating disk (24).
7. A novel three-layer composite spunlace nonwoven fabric according to the fabric composite processing equipment of claim 6, comprising a skeleton layer (25), characterized in that: An auxiliary layer 1 (26) is provided on one side wall of the skeleton layer (25), and an auxiliary layer 2 (27) is provided on a side wall of the skeleton layer (25) away from the auxiliary layer 1 (26). The skeleton layer (25) is made of lyocell fiber, and the auxiliary layer 1 (26) and the auxiliary layer 2 (27) are both made of ultra-fine viscose.
