Construction trolley for binding reinforcing steel bars on outer side of open cut tunnel

The construction trolley with a portal frame and integrated mechanisms enables efficient and safe steel bar binding in open-cut tunnels, addressing inefficiencies and safety concerns of conventional methods.

CN222227905UActive Publication Date: 2024-12-24ZHENGZHOU ENG CO LTD CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202420859123.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Conventional methods for tying steel bars outside open-cut tunnels are inefficient, unsafe, and hinder quality monitoring and acceptance.

Method used

A construction trolley with a portal-type main frame, construction platforms, lifting and displacement mechanisms, and support structures to facilitate secure and adaptable steel bar binding across open-cut tunnels.

Benefits of technology

Enhances construction efficiency and safety while ensuring quality control by allowing flexible positioning and binding of steel bars at various angles and positions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a construction trolley for binding reinforcing steel bars on the outer side of an open-cut tunnel, which comprises a door-shaped main frame, a steel bar binding device and a steel bar binding device, the length of the construction platforms is matched with the length of a reinforcing steel bar trolley corresponding to the open cut tunnel, and the two construction platforms are located on the two sides of the door-shaped main frame correspondingly; the at least two lifting mechanisms are correspondingly connected between the construction platform and the door-shaped main frame so as to drive the construction platform to ascend and descend in the longitudinal direction; the displacement mechanisms are connected with the lifting mechanisms in a one-to-one correspondence mode so as to drive the construction platform to move in the direction, perpendicular to the open cut tunnel, of the horizontal plane. The construction platform achieves longitudinal displacement through the lifting mechanism, the construction platform is driven by the displacement mechanism to achieve displacement in the horizontal direction, and therefore steel bar binding construction can be carried out on different angles and positions of a tunnel, wider adaptability is achieved, and the construction safety is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel reinforcement installation, and in particular relates to a construction trolley used for tying reinforcement bars outside an open-cut tunnel. Background Art

[0002] During the construction of steel bar binding outside the open-cut tunnel, the conventional operation is to build a temporary support frame outside to stabilize and bind the steel bars, and then remove it. However, this method not only greatly restricts the efficiency of steel bar construction, but also makes it difficult to ensure the safety of the construction process, and is not conducive to the effective monitoring and acceptance of on-site quality. Therefore, it is necessary to optimize and improve the existing construction equipment to improve construction efficiency, ensure construction safety, and guarantee project quality.

[0003] Therefore, it is necessary to provide an improved technical solution to address the above-mentioned deficiencies in the prior art. Utility Model Content

[0004] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art. The utility model provides a construction trolley for tying steel bars outside an open-cut tunnel.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A construction trolley for tying steel bars outside an open-cut tunnel, comprising:

[0007] A portal-type main frame, wherein the portal-type main frame is arranged across the open-cut tunnel;

[0008] A construction platform, the length of which matches the length of the steel bar trolley corresponding to the open-cut tunnel, and the two construction platforms are respectively located on both sides of the portal main frame;

[0009] A lifting mechanism, at least two of which are connected between the construction platform and the portal frame to drive the construction platform to rise and fall in the longitudinal direction;

[0010] A displacement mechanism is connected to the lifting mechanism in a one-to-one correspondence to drive the construction platform to move in a direction perpendicular to the open-cut tunnel along a horizontal plane.

[0011] Preferably, the lifting mechanism is a winch, and the winch is provided with a steel cable connected to the construction platform;

[0012] The displacement mechanism is a pulley, the winch is fixed on the pulley accordingly, and a guide rail corresponding to the pulley is provided above the portal main frame.

[0013] Preferably, the guide rail is an I-beam, and rollers are provided on both sides of the pulley and slide on both sides of the I-beam respectively, and one of the rollers is correspondingly connected to the first drive motor.

[0014] Preferably, a driving wheel is provided under the portal main frame, and the driving wheel moves along the landing platforms on both sides of the open-cut tunnel, and the driving wheel is correspondingly connected to a second driving motor.

[0015] Preferably, a fence is provided above the construction platform, and two horizontal brace rod groups extend from one side of the fence corresponding to the center line of the open-cut tunnel, and the two horizontal brace rod groups are respectively located in the middle and lower edge of the fence;

[0016] Each horizontal support rod group includes a plurality of horizontal support rods evenly distributed along the length direction of the construction platform. The horizontal support rods are installed on the fence in the horizontal direction by threaded assembly to support the outer surface of the steel bar trolley.

[0017] Preferably, two longitudinal strut groups are provided under the construction platform, and the two longitudinal strut groups are respectively located in the middle of the construction platform and on the side edge close to the centerline of the open-cut tunnel. Each longitudinal strut group includes a plurality of longitudinal struts evenly distributed along the length direction of the construction platform. The longitudinal struts are longitudinally assembled on the construction platform by threaded assembly to support the outer surface of the steel bar trolley.

[0018] Beneficial effects: The lifting mechanism enables the construction platform to achieve longitudinal displacement, and the displacement mechanism drives the construction platform to achieve horizontal displacement, so as to meet the requirements of steel bar binding construction at different angles and positions of the tunnel, with wider adaptability and greatly improved construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation on the present invention. Among them:

[0020] Figure 1 This is a schematic diagram of the main view of the construction trolley in the specific embodiment provided by the utility model;

[0021] Figure 2 A schematic side view of a construction trolley in a specific embodiment provided by the utility model;

[0022] Figure 3 This is a simplified diagram of the construction platform structure in a specific embodiment provided by the utility model.

[0023] In the figure: 1. portal frame; 2. guide rail; 3. pulley; 4. winch; 5. fence; 6. construction platform; 7. steel cable; 8. roller; 9. first drive motor; 10. longitudinal support rod; 11. horizontal support rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0025] In the description of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. The terms "connected" and "connection" used in the present invention should be understood in a broad sense. For example, they can be fixed connections or detachable connections; they can be directly connected or indirectly connected through intermediate components. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0026] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0027] like Figure 1-3 As shown, a construction trolley for tying steel bars on the outer side of an open-cut tunnel comprises a portal main frame 1, a construction platform 6, a lifting mechanism, and a displacement mechanism. The portal main frame 1 comprises a side frame and a top frame. The side frame is an N-shaped truss welded from I-beams. The length of the side frame in the length direction of the open-cut tunnel is adapted to the length of the steel bar tying trolley. The top frame is a plane truss welded from I-beams, which is equivalent to connecting the side frames on both sides into a portal-shaped whole. The portal main frame 1 is spanned above the open-cut tunnel and corresponds to the steel bar trolley. In the process of tying steel bars on the steel bar trolley, steel bars are tied on the outer side of the steel bar trolley through the portal main frame 1.

[0028] The present application also provides a construction platform 6, which is arranged on the portal frame and is used to support construction personnel in carrying out steel bar binding work. The length of the construction platform 6 is compatible with the length of the steel bar trolley corresponding to the open-cut tunnel, so that the entire section of the tunnel to be constructed can be steel-bound. The construction platform 6 is a steel frame with a flat upper surface. Multiple construction platforms 6 can be arranged on each portal frame. Preferably, there are two construction platforms 6, and the two construction platforms 6 are respectively located on both sides of the portal main frame 1, so that independent construction can be carried out on both sides of the steel bar trolley, thereby improving construction efficiency.

[0029] Each construction platform 6 is provided with at least two lifting mechanisms for longitudinal driving. Taking two as an example, the two lifting mechanisms are respectively located at the two ends of the lifting mechanism. If there are three lifting mechanisms, the three lifting mechanisms are respectively located at the two ends and the middle of the lifting mechanism.

[0030] The lifting mechanism is correspondingly connected between the construction platform 6 and the portal main frame 1 to drive the construction platform 6 to rise and fall in the longitudinal direction; in order to ensure displacement in the circumferential direction of the tunnel, the present application also provides a displacement mechanism, and multiple displacement mechanisms are connected one by one with multiple lifting mechanisms to drive the construction platform 6 to move in the direction of the open-cut tunnel along the horizontal plane, thereby driving the construction platform 6 in a horizontal and longitudinal linkage manner, and then constructing the tunnel reinforcement in all directions.

[0031] In an optional embodiment, the lifting mechanism is a winch 4, which is provided with a steel cable 7 connected to a construction platform 6. The free section of the steel cable 7 is connected to the construction platform 6 through a hook. A fence 5 can be set on the construction platform 6, and the steel cable 7 is correspondingly hoisted on the fence 5.

[0032] The displacement mechanism is a pulley 3, and the winch 4 is fixed on the pulley 3 accordingly. A guide rail 2 corresponding to the pulley 3 is provided above the portal main frame 1 to drive the lifting mechanism to move through the pulley 3.

[0033] In this embodiment, the displacement mechanisms corresponding to the same construction platform 6 are synchronously driven during the lateral displacement process, and the lifting mechanisms corresponding to the same construction platform 6 are synchronously driven during the longitudinal movement process.

[0034] In an optional implementation, the guide rail 2 is an I-beam, which is fixed on the top price by welding. The guide rail 2 is an I-beam, and rollers 8 are provided on both sides of the pulley 3, which slide on both sides of the I-beam respectively. The rollers 8 are supported on the upper surface of the lower flange of the I-beam. At least one of the rollers 8 is correspondingly connected to the first drive motor 9, and is driven by the first drive motor 9 to move along the I-beam.

[0035] A driving wheel is provided under the portal main frame 1, and the driving wheel moves along the landing platforms on both sides of the open-cut tunnel. The landing platforms are made of concrete, and tracks corresponding to the driving wheels can be laid on the landing platforms. The driving wheels are connected to the second driving motor. At least two driving wheels are provided on each side of the portal frame, and at least the two driving wheels corresponding to the front side of the portal frame are connected to the second driving motor, so that different sections of the tunnel can be moved by displacing the second driving motor.

[0036] In an optional embodiment, a fence 5 is provided above the construction platform 6. The fence 5 is welded and fixed to the construction platform 6 and can be formed by welding steel pipes. Two horizontal strut groups extend from the side of the fence 5 corresponding to the center line of the open-cut tunnel. The two horizontal strut groups are respectively located in the middle and lower edge of the fence 5. Each horizontal strut group includes a plurality of horizontal struts 11 evenly distributed along the length direction of the construction platform 6. The horizontal struts 11 are installed on the fence 5 in the horizontal direction in the form of threaded assembly to support the outer surface of the steel bar trolley. Specifically, during the process of binding the middle and lower steel bars, the two horizontal support groups can support the steel bar trolley, thereby ensuring the stability of the construction platform 6 to ensure that the construction platform 6 will not shake during the construction process.

[0037] Furthermore, when the construction platform 6 reaches the upper part or the top of the tunnel, the horizontal support group cannot support the outer surface of the steel trolley. Therefore, the present application also provides a longitudinal strut group. Specifically, two longitudinal strut groups are provided under the construction platform 6. The two longitudinal strut groups are respectively located in the middle of the construction platform 6 and on the side edge close to the center line of the open-cut tunnel. Each longitudinal strut group includes a plurality of longitudinal struts 10 evenly distributed along the length direction of the construction platform 6. The longitudinal struts 10 are longitudinally assembled on the construction platform 6 by threaded assembly to support the outer surface of the steel trolley. When the construction reaches the tunnel top plate position, it can be supported by the longitudinal struts 10.

[0038] In this embodiment, a horizontal screw sleeve extending horizontally corresponding to the horizontal support rod 11 is provided on the fence 5, and the horizontal support rod 11 is threadedly assembled in the horizontal screw sleeve.

[0039] Correspondingly, a longitudinal threaded sleeve is provided at the bottom of the construction platform 6, which penetrates and extends longitudinally. The longitudinal support rod 10 is threadedly assembled in the longitudinal threaded sleeve. The extension length of the horizontal support rod 11 and the longitudinal support rod 10 is adjusted according to the position of the steel bar trolley to ensure the stability of the support.

[0040] In an optional embodiment, each longitudinal strut group includes two longitudinal struts 10, which are correspondingly arranged at both ends of the construction platform 6, so as not to extend upward in the middle of the construction platform 6 and affect walking.

[0041] The corresponding horizontal support rods 11 extending into the fence 5 will not affect the normal construction, but in order to minimize the impact, each horizontal support rod group has two horizontal support rods 11, which are respectively located at the two ends of the fence 5.

[0042] Support plates are hinged at the ends of the horizontal support rods 11 and the longitudinal support rods 10. The support plates have high-strength magnets on one side close to the steel bar trolley. The magnets have an arc-shaped surface corresponding to the outer surface of the steel bar trolley, thereby improving the support stability through magnetic attraction.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are within the scope of protection of the pending claims of the present invention.

Claims

1. A construction trolley for tying steel bars outside an open-cut tunnel, characterized in that: include: A portal-type main frame, wherein the portal-type main frame is arranged across the open-cut tunnel; A construction platform, the length of which matches the length of the steel bar trolley corresponding to the open-cut tunnel, and the two construction platforms are respectively located on both sides of the portal main frame; A lifting mechanism, at least two of which are connected between the construction platform and the portal frame to drive the construction platform to rise and fall in the longitudinal direction; A displacement mechanism is connected to the lifting mechanism in a one-to-one correspondence to drive the construction platform to move in a direction perpendicular to the open-cut tunnel along a horizontal plane.

2. The construction trolley for tying steel bars outside an open-cut tunnel according to claim 1, characterized in that: The lifting mechanism is a winch, and the winch is provided with a steel cable connected to the construction platform; The displacement mechanism is a pulley, the winch is fixed on the pulley accordingly, and a guide rail corresponding to the pulley is provided above the portal main frame.

3. The construction trolley for tying steel bars outside an open-cut tunnel according to claim 2, characterized in that: The guide rail is an I-beam, and rollers are provided on both sides of the pulley to slide on both sides of the I-beam respectively, and one of the rollers is correspondingly connected to the first driving motor.

4. The construction trolley for tying steel bars outside an open-cut tunnel according to claim 1, characterized in that: A driving wheel is provided below the portal main frame, and the driving wheel moves along the landing platforms on both sides of the open-cut tunnel. The driving wheel is correspondingly connected to a second driving motor.

5. The construction trolley for tying steel bars outside an open-cut tunnel according to claim 1, characterized in that: A fence is provided above the construction platform, and two horizontal support rod groups extend from one side of the fence corresponding to the center line of the open-cut tunnel, and the two horizontal support rod groups are respectively located in the middle and lower edge of the fence; Each horizontal support rod group includes a plurality of horizontal support rods evenly distributed along the length direction of the construction platform. The horizontal support rods are installed on the fence in the horizontal direction by threaded assembly to support the outer surface of the steel bar trolley.

6. The construction trolley for tying steel bars outside an open-cut tunnel according to claim 1, characterized in that: Two longitudinal strut groups are provided under the construction platform, and the two longitudinal strut groups are respectively located in the middle of the construction platform and on the side edge close to the centerline of the open-cut tunnel. Each longitudinal strut group includes a plurality of longitudinal struts evenly distributed along the length direction of the construction platform. The longitudinal struts are longitudinally assembled on the construction platform by threaded assembly to support the outer surface of the steel bar trolley.