Large-area concrete cushion leveling device
By using drilling rods and scraping components in the concrete cushion leveling device, the problems of poor flatness and low efficiency in the concrete cushion leveling process in the prior art are solved, and more efficient and accurate construction results are achieved, ensuring that The flatness and finished product quality of the concrete cushion layer.
Patent Information
- Application Number
- CN202420752748.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing concrete cushion leveling method is affected by workers' operation errors, concrete solidification shrinkage and finished product protection, resulting in poor flatness, low efficiency and low construction accuracy. It is difficult to combine concrete blocks with prefabricated blocks, making it prone to hollowing and cracking.
A concrete cushion leveling device including a drilling rod and a scraping assembly is designed. The drilling rod is drilled and compacted on the ash cake. The scraping assembly uses slide rails and scrapers to achieve the leveling of the concrete cushion layer. Ensure flatness and accuracy.
The construction efficiency and accuracy of concrete cushion leveling is improved, manual operation errors are reduced, the flatness and finished product quality of concrete cushion is ensured, and hollowing and cracking problems are avoided.
Smart Images

Figure CN222228007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of building construction, in particular to a large-area concrete cushion leveling device. Background Art
[0002] The concrete cushion is the middle layer between the reinforced concrete foundation and the foundation soil. Its function is to make its surface flat to facilitate the tying of steel bars on it. It also plays a role in protecting the foundation. They are all plain concrete and do not require steel bars. If there are steel bars, it cannot be called a cushion and should be regarded as a foundation slab. Usually, it needs to be leveled on the concrete cushion.
[0003] Generally, workers manually apply concrete blocks to mark the ground leveling bars, and then use infrared rays to level the entire ground. After solidification, concrete is poured in different areas, and the areas are initially leveled by using ash cakes, and then the entire ground is leveled again. This practice is affected by the shape of the implementation area, the manual operation errors of on-site installation workers, the solidification shrinkage of concrete blocks, and the protection of finished products on site, which has a great impact on the flatness of the overall concrete cushion layer and the quality of the final finished surface. At the same time, the manual marking of concrete blocks is inefficient and the construction accuracy is poor. The later poured concrete is prone to poor integration with the position of precast concrete blocks, resulting in hollowing and cracking. Utility Model Content
[0004] In order to accurately and quickly complete the leveling of a large-area concrete cushion, the present application provides a large-area concrete cushion leveling device.
[0005] The present application provides a large-area concrete cushion leveling device, which adopts the following technical solution:
[0006] A large-area concrete cushion leveling device comprises a drilling rod and a scraping assembly, wherein the drilling rod is used to vertically drill positioning holes on an ash cake; the scraping assembly comprises a scraper and a plurality of slide rails, wherein the slide rails are provided with positioning screws, and two of the slide rails are parallelly mounted on adjacent ash cakes and the positioning screws are inserted into the ash cakes; the scraper is slidably connected to two adjacent slide rails along the length direction of the slide rails, and the scraper slides to scrape the concrete cushion layer.
[0007] Optionally, the drilling rod includes a drill rod and a threaded barrel, the drill rod thread is penetrated inside the pressure barrel and both ends extend out of the pressure barrel, one end of the drill rod is a pointed head, and the other end is provided with a spirit level.
[0008] Optionally, a compacting cylinder is provided on the outer shell of the threaded cylinder, and a compacting scraper is provided on the end of the compacting cylinder close to the tip of the drill rod, and the compacting cylinder impacts the ash cake to compact the ash cake; a plurality of handles are provided on the outer side wall of the compacting cylinder, and the plurality of handles are evenly spaced along the circumferential direction of the compacting cylinder.
[0009] Optionally, the threaded cylinder is provided with a slide groove along its length direction, and the inner wall of the compacting cylinder is provided with a protrusion inserted into the slide groove.
[0010] Optionally, the scraper includes a sliding rod and a flat plate, the two ends of the sliding rod are mounted on two adjacent sliding rails, and the two ends of the sliding rod are provided with a stop rod; the flat plate is arranged on the sliding rod.
[0011] Optionally, the flat plate is slidably connected to the sliding rod along the length direction of the sliding rod.
[0012] Optionally, a drag rod is provided on the flat plate.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] The present application arranges a scraping component so that the slide rail can be placed horizontally and stably on the ash cake, and the scraper is connected to the slide rail, and then the scraper is slid to scrape the concrete cushion layer flat, thereby speeding up the leveling construction efficiency and construction accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall structural diagram of a scraping assembly in a large-area concrete cushion leveling device of the present application.
[0016] Description of reference numerals:
[0017] 1. Slide rail; 11. Strip hole; 12. Positioning bolt; 2. Scraper; 3. Slide rod; 31. Stop rod; 4. Flat plate; 41. Ring; 42. Drag rod. DETAILED DESCRIPTION
[0018] The following is combined with Figure 1 This application is described in further detail.
[0019] An embodiment of the present application discloses a large-area concrete cushion leveling device, which requires vertical drilling of ash cakes by means of a drilling rod before use; the drilling rod includes three layers which are sequentially sleeved from the inside to the outside, wherein the innermost layer is a drill rod, the middle layer is a threaded barrel, and the outermost layer is a compacting barrel; the drill rod thread is inserted into the threaded barrel and both ends extend out of the threaded barrel, one end of the drill rod is a pointed head, and the other end is provided with a spirit level, i.e., a level bubble; the compacting barrel is sleeved outside the threaded barrel, and a compacting scraper is provided at one end of the compacting barrel close to the pointed head of the drill rod, and an annular handle is connected to the outer wall of the compacting barrel through a plurality of connecting rods.
[0020] When using the drilling rod, place the pointed head on the ash cake. After the horizontal bubble returns to the center, hold the threaded barrel or the top of the drill rod, lift the compacting barrel up and down, so that the compacting barrel impacts the ash cake and compacts it. After the ash cake is compacted, hold the threaded barrel to press the compacting barrel, rotate the drill rod, and make the drill rod move forward under the operation of the thread, so as to complete the vertical drilling on the ash cake, drill the positioning hole, and complete the rib marking.
[0021] In order to facilitate the determination of the depth of the positioning hole, a scale line is provided on the outside of the threaded barrel, and the depth of the positioning hole drilled can be known by observing the scale line.
[0022] The leveling device includes a scraper 2 and two slide rails 1, the two ends of the slide rails 1 are mounted on two ash cakes and the two slide rails 1 are arranged in parallel; positioning screws are provided below the two ends of the slide rails 1, and the positioning screws are inserted into the positioning holes of the ash cakes; the scraper 2 includes a slide rod 3 and a flat plate 4, the two ends of the slide rod 3 are respectively mounted on two adjacent slide rails 1, and two circular rings 41 are connected to the flat plate 4 by welding, and the two circular rings 41 are mounted on the slide rod 3, so that the flat plate 4 can slide along the length direction of the slide rod 3, and a drag rod 42 is also provided on the flat plate 4.
[0023] After the leveling device is assembled and placed, the concrete cushion layer can be scraped flat by dragging the flat plate 4 along the length direction of the slide rail 1 through the drag rod 42.
[0024] In order to prevent the slide rod 3 from falling off the slide rail 1 during sliding, a stop rod 31 is provided at both ends of the slide rod 3; at the same time, in order to enable the slide rail 1 to be erected on ash cakes with different spacings, long holes are opened at both ends of the slide rail 1, and one end of the positioning bolt 12 is threadedly connected with a nut after passing through the strip hole 11; the nut is turned away from the slide rail 1 to allow the positioning screw to slide in the strip hole 11, and when adjusted to the right position, the nut is turned to press against the slide rail 1 to limit the positioning screw.
[0025] The application provides a large-area concrete cushion leveling device using the following method:
[0026] 1. Locate the reinforcement points based on the on-site layout and determine the meter-high line of the construction area.
[0027] 2. Place the initial ash cake according to the marking points.
[0028] 3. Make ash cakes: Drive the drilling rod into the concrete, straighten the ash cake pile through the horizontal bubble at the upper end, adjust the elevation through the elevation adjuster, tamp the concrete up and down by the handle, and then rotate the ring handle to cut off the excess mortar on the ash cake to form an ash cake with holes.
[0029] 4. Marking reinforcement: Set up the slide rail 1 on two ash cakes with holes and fix the slide rail 1 through the positioning holes, with one unit of about 2 meters * 2 meters.
[0030] 5. Concrete leveling: Pour the concrete onto the ground, vibrate it, and use a fixed leveling device to limit and level it. Use marking ribs to control the ground elevation and overall flatness.
[0031] 6. Go to the next construction area and implement the process in a sequential cycle to achieve large-area leveling.
[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A large area concrete cushion leveling device, characterized in that: It comprises a scraper (2) and a plurality of slide rails (1), wherein the plurality of slide rails (1) are arranged in parallel on adjacent ash cakes; the scraper (2) is slidably connected to two adjacent slide rails (1) along the length direction of the slide rails (1), and the scraper (2) slides to scrape the concrete cushion layer flat.
2. A large-area concrete cushion leveling device according to claim 1, characterized in that: Positioning bolts (12) are provided at both ends of the slide rail (1), and the positioning bolts (12) are used to be inserted into the ash cake positioning holes.
3. A large-area concrete cushion leveling device according to claim 2, characterized in that: Both ends of the slide rail (1) are provided with strip holes (11) along the length direction thereof, and one end of the positioning bolt (12) passes through the strip hole (11) and is threadedly connected with a nut.
4. A large-area concrete cushion leveling device according to claim 1, characterized in that: The scraper (2) comprises a sliding rod (3) and a flat plate (4); the two ends of the sliding rod (3) are mounted on two adjacent sliding rails (1); and the flat plate (4) is slidably connected to the sliding rod (3) along the length direction of the sliding rod (3).
5. A large-area concrete cushion leveling device according to claim 4, characterized in that: Blocking rods (31) are provided at both ends of the sliding rod (3).
6. A large-area concrete cushion leveling device according to claim 5, characterized in that: The flat plate (4) is provided with a drag rod (42).
Citation Information
Cited By
Automatic leveling device for concrete in narrow space in pipe culvert and construction method
CN120867298A
Concrete automatic leveling device and construction method in narrow space of pipe culvert
CN120867298B
