Mounting device for slurry pump
The device with a sealing box, elastic expansion joints, and connecting pipe aligns the slurry pump's center line with the embedded feeding steel pipe, enabling efficient and convenient replacement without production stoppage, addressing misalignment issues in slurry pump installations.
Patent Information
- Application Number
- CN202420418819.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-05
AI Technical Summary
Existing slurry pumps face difficulties in installation and replacement due to misalignment of the center line of the pump inlet with the embedded feeding steel pipe, necessitating production stoppage to adjust and replace the pump.
A device comprising a sealing box, elastic expansion joints, and a connecting pipe is used to connect the slurry pump with the embedded feeding steel pipe, allowing for adjustments in the position of the second elastic expansion joint to align the center lines, and incorporating a gate valve for control during replacement.
Enables rapid installation and replacement of slurry pumps without stopping production, facilitating smooth docking and replacement across different pump models by adjusting the connection positions, thus improving efficiency and convenience.
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Figure CN222228983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pump installation device, in particular to a device used for installing a slurry pump, and belongs to the technical field of pump installation. Background Art
[0002] A slurry pump is a machine that increases the energy of a solid-liquid mixed medium by means of centrifugal force, and converts electrical energy into kinetic energy and potential energy of the medium. Slurry pumps are widely used in non-ferrous and ferrous metal mining production, and are mainly used to transport slurry containing solid particles.
[0003] Existing slurry pumps are generally configured with two units, sharing a slurry pool, one of which is working and the other is spare. During the manufacturing process, the process is adjusted and the model of the slurry pump needs to be changed. However, the center line of the slurry pump inlet is not necessarily concentric with the center line of the embedded feeding steel pipe, and production cannot be stopped to drain the slurry in the slurry pool and replace the embedded feeding steel pipe embedded in the concrete slurry pool. This makes it difficult to install a new pump.
[0004] At present, the patent CN 207647764U slurry pump inlet connection assembly includes an ore conveying pipe connected to the ore box, one end of which is connected to the ore conveying pipe through a flange, and the other end of which is connected to the slurry pump inlet connection pipe of the slurry pump. One end of the slurry pump inlet connection pipe is a round pipe, and the other end is provided with a flange. A groove is opened at the front end of the ore conveying pipe. The wall thickness of the round pipe end of the slurry pump inlet connection pipe is the same as the thickness of the groove. The round pipe end of the slurry pump inlet connection pipe is inserted into the groove and welded to the ore conveying pipe. An expansion joint is provided between the slurry pump inlet connection pipe and the slurry pump. One end of the expansion joint is fixedly connected to the flange of the slurry pump inlet connection pipe through a flange, and the other end of the expansion joint is fixedly connected to the flange of the slurry pump through a flange. The assembly turns the slurry flushing part into an inlet connection. The whole pipe and expansion joint are connected. At the same time, since the expansion joint is made of wear-resistant rubber material, the problem of short service life of the inlet connecting pipe of the slurry pump is effectively solved, the operation rate of the slurry pump is improved, and the replacement is convenient. Even if the rubber weight is not tightly blocked, it can be replaced, ensuring the normal service life of the inlet connecting pipe. However, this component only makes the connection and replacement of the inlet pipe and the slurry pump convenient. The inlet pipe adds a wear-resistant layer, which can appropriately extend the service life. A gate valve is added to the right flange end of the connecting pipe. When the pump is working, the gate valve is in a fully open state; when maintenance is required, it is in a fully closed state. The gate valve is not used to adjust the flow, which is better; but it cannot solve the installation problem of different models and different centerline heights.
[0005] Therefore, developing a device for installing a slurry pump that can overcome the above defects has become a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content
[0006] The technical problem to be solved by the utility model is that when replacing the pump, the center line of the pump is not concentric with the center line of the embedded pipe, and it is difficult to replace the pump without stopping production. The disadvantages of the prior art are overcome and a device for installing a slurry pump is provided. The device can realize rapid installation of the pump and the embedded feeding steel pipe, and is easy to install and disassemble.
[0007] In order to solve the above technical problems, the utility model provides a device for installing a slurry pump, which is arranged between the slurry pump and the slurry pool, and connects the slurry pump with the embedded feeding steel pipe on the slurry pool. The device includes a sealing box, an elastic expansion joint and a connecting pipe. The elastic expansion joint includes a first elastic expansion joint and a second elastic expansion joint. The first elastic expansion joint is arranged on one side of the sealing box, one end of the first elastic expansion joint is connected to the sealing box, and the other end is connected to the embedded feeding steel pipe on the slurry pool. The second elastic expansion joint is arranged on a side of the sealing box away from the first elastic expansion joint, one end of the second elastic expansion joint is connected to the sealing box, and the other end is connected to the slurry pump through the connecting pipe.
[0008] The technical solution further defined in the utility model is:
[0009] Furthermore, in the aforementioned device for installing a slurry pump, a gate valve is also provided on the pre-buried feeding steel pipe.
[0010] Technical effect: The utility model provides a gate valve on the embedded feeding steel pipe. The gate valve is a gate plate of an opening and closing component. The movement direction of the gate plate is perpendicular to the direction of the fluid. The gate valve can be controlled to be fully opened and fully closed, which is convenient for replacement or maintenance of parts during production.
[0011] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical planes of the center lines of the pre-buried feeding steel pipe, the elastic expansion joint, the connecting pipe and the slurry pump feed port are all in the same plane, the position of the second elastic expansion joint on the sealing box is higher than the first elastic expansion joint, and the center lines of the slurry pump feed port, the connecting pipe and the second elastic expansion joint are located directly above the center line of the pre-buried feeding steel pipe.
[0012] Technical effect: the center lines of different pump models may be inconsistent. When the height of the center line of the slurry pump inlet is higher than the center line of the embedded feeding steel pipe, the vertical plane of the center line is in the same plane, and the safety distance on the left and right sides of the slurry pump is sufficient, the center line of the pump inlet is placed directly above the center line of the embedded pipe to facilitate smooth docking and replacement.
[0013] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical planes of the center lines of the pre-buried feeding steel pipe, the elastic expansion joint, the connecting pipe and the slurry pump feed port are all in the same plane, the position of the second elastic expansion joint on the sealing box is lower than the first elastic expansion joint, and the center lines of the slurry pump feed port, the connecting pipe and the second elastic expansion joint are directly below the center line of the pre-buried feeding steel pipe.
[0014] Technical effect: the center lines of different pump models may be inconsistent. When the height of the center line of the slurry pump inlet is lower than the center line of the embedded feeding steel pipe, the vertical plane of the center line is in the same plane, and the safety distance on the left and right sides of the slurry pump is sufficient, the center line of the pump inlet is placed directly below the center line of the embedded pipe to facilitate smooth docking and replacement.
[0015] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical plane of the center line of the pre-buried feeding steel pipe and the first elastic expansion device is located behind the vertical plane of the center line of the connecting pipe and the slurry pump feed port, the center line of the slurry pump and the second elastic expansion device is located to the upper left of the center line of the pre-buried feeding steel pipe and the first elastic expansion device.
[0016] Technical effect: the center lines of different pump models may be inconsistent. When the height of the center line of the slurry pump feed port is higher than the center line of the embedded feeding steel pipe, the vertical plane of the center line is not in the same plane, and the safety distance on the right side of the slurry pump (looking from the pump drive end to the feed port) is insufficient, the center line of the pump inlet should be placed on the upper left of the center line of the embedded pipe to facilitate smooth docking and replacement.
[0017] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical plane of the center line of the pre-buried feeding steel pipe and the first elastic expansion device is located behind the vertical plane of the center line of the connecting pipe and the slurry pump feed port, the center line of the slurry pump and the second elastic expansion device is located at the lower left of the center line of the pre-buried feeding steel pipe and the first elastic expansion device.
[0018] Technical effect: the center lines of different pump models may be inconsistent. When the height of the center line of the slurry pump feed port is lower than the center line of the embedded feeding steel pipe, the vertical plane of the center line is not in the same plane, and the safety distance on the right side of the slurry pump (looking from the pump drive end to the feed port) is insufficient, the center line of the pump inlet should be placed at the lower left of the center line of the embedded pipe to facilitate smooth docking and replacement.
[0019] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical plane of the center line of the pre-buried feeding steel pipe and the first elastic expansion device is located in front of the vertical plane of the connecting pipe and the center line of the slurry pump feed port, the center line of the slurry pump and the second elastic expansion device is located to the upper right of the center line of the pre-buried feeding steel pipe and the first elastic expansion device.
[0020] Technical effect: the center lines of different pump models may be inconsistent. When the height of the center line of the slurry pump feed port is higher than the center line of the embedded feeding steel pipe, the vertical plane of the center line is not in the same plane, and the safety distance on the left side of the slurry pump (looking from the pump drive end to the feed port) is insufficient, the center line of the pump inlet should be placed to the upper right of the center line of the embedded pipe to facilitate smooth docking and replacement.
[0021] In the aforementioned device for installing a slurry pump, the center lines of the pre-buried feeding steel pipe and the slurry pump feed port are inconsistent. When the vertical plane of the center line of the pre-buried feeding steel pipe and the first elastic expansion device is located in front of the vertical plane of the center line of the connecting pipe and the slurry pump feed port, the center line of the slurry pump and the second elastic expansion device is located at the lower right side of the center line of the pre-buried feeding steel pipe and the first elastic expansion device.
[0022] Technical effect: the center lines of different pump models will be inconsistent. When the height of the center line of the slurry pump feed port is lower than the center line of the embedded feeding steel pipe, the vertical plane of the center line is not in the same plane, and the safety distance on the left side of the slurry pump (looking from the pump drive end to the feed port) is insufficient, the center line of the pump inlet should be placed to the upper right of the center line of the embedded pipe to facilitate smooth docking and replacement.
[0023] In the aforementioned device for installing a slurry pump, the sealing box is a steel cubic structure; the sealing box is arranged on the ground or on a bracket.
[0024] Technical effect: the sealed box can be placed on the ground to remain stable. If it is not placed on the ground, it can be placed on a stable bracket to ensure stability.
[0025] In the aforementioned device for installing a slurry pump, the slurry pool is made of reinforced concrete.
[0026] The beneficial effects of the utility model are:
[0027] The utility model is provided with an elastic expansion joint, which is convenient for installation and disassembly of the sealing box and the pre-buried feeding steel pipe, and for installation and disassembly between the slurry pump and the sealing box, so that the whole is convenient for installation, disassembly and maintenance.
[0028] The utility model does not connect the pump directly to the embedded feeding steel pipe, but connects them through a sealing box and an elastic expansion joint. Different positions are set according to the model of the pump. The pump can be connected to the embedded feeding steel pipe only by adjusting the connection position of the second elastic expansion joint on the sealing box. There is no need to stop production or replace the embedded feeding steel pipe, which is convenient for quick replacement of the connection.
[0029] The utility model provides a new pump that is directly installed and replaced when the center line of the pump is inconsistent with the center line of the pre-buried feeding steel pipe according to the center line of the pump to facilitate replacement and connection. There is no need to stop production to drain the slurry in the slurry pool and replace the pre-buried feeding steel pipe embedded in the concrete slurry pool, thereby effectively improving replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a structural schematic diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the feed port of the slurry pump is located directly above the center line of the pre-buried feeding steel pipe;
[0031] Figure 2 This is a schematic structural diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the feed port of the slurry pump is located directly below the center line of the pre-buried feeding steel pipe;
[0032] Figure 3 This is a structural schematic diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the feed port of the slurry pump is located to the upper left of the center line of the pre-buried feeding steel pipe;
[0033] Figure 4 This is a schematic structural diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the feed port of the slurry pump is located to the lower left of the center line of the pre-buried feeding steel pipe;
[0034] Figure 5 This is a structural schematic diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the feed port of the slurry pump is located to the upper right of the center line of the pre-buried feeding steel pipe;
[0035] Figure 6 This is a structural schematic diagram of a device for installing a slurry pump in an embodiment of the utility model when the center line of the slurry pump feed port is located to the lower right of the center line of the pre-buried feeding steel pipe;
[0036] In the figure: 1-slurry pool, 2-buried feeding steel pipe, 3-gate valve, 4-first elastic expansion joint, 5-sealing box, 6-connecting pipe, 7-slurry pump, 8-second elastic expansion joint. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model. Example 1
[0038] This embodiment provides a device for installing a slurry pump, the structure of which is as follows: Figure 1As shown, the device is arranged between the slurry pump 7 and the slurry pool 1, and connects the slurry pump 7 with the embedded feeding steel pipe 2 on the slurry pool 1, including a sealing box 5, an elastic expansion joint and a connecting pipe 6. The elastic expansion joint includes a first elastic expansion joint 4 and a second elastic expansion joint 8. The first elastic expansion joint 4 is arranged on one side of the sealing box 5, one end of the first elastic expansion joint 4 is connected to the sealing box 5, and the other end is connected to the embedded feeding steel pipe 2 on the slurry pool 1. A gate valve 3 is also provided on the embedded feeding steel pipe 2. The second elastic expansion joint 8 is arranged on the side of the sealing box 5 away from the first elastic expansion joint 4, one end of the second elastic expansion joint 8 is connected to the sealing box 5, and the other end is connected to the slurry pump 7 through the connecting pipe 6. The connection position of the second elastic expansion joint 8 and the sealing box 5 can be set at different positions as needed.
[0039] In this embodiment, the material of the sealed box 5 can be welded with ordinary steel plates with a thickness of 5 to 10 mm, continuous welding is adopted, the weld thickness is not less than 5 mm, and there must be no leakage. The outer surface is subjected to the anti-corrosion treatment of the existing technology. The shape of the sealed box 5 is a cube or a rectangular parallelepiped, and the outer dimensions are determined according to the actual situation on site. The sealed box is set on the ground or on a bracket.
[0040] In this embodiment, the slurry pool 1 is made of reinforced concrete.
[0041] In this embodiment, the embedded feeding steel pipe adopts one of the specifications of DN100, DN150, DN200, DN250, DN300, DN350, and DN400; the connecting pipe adopts one of the specifications of DN150, DN200, DN250, DN300, DN350, and DN400.
[0042] In this embodiment, the first elastic expansion joint 4 is consistent with the center line of the embedded feeding steel pipe 2, and the center lines of the feed port of the slurry pump 7 and the second elastic expansion joint 8 are consistent.
[0043] When implementing:
[0044] (1) When the centerline height of the slurry pump feed port is higher than the centerline of the pre-buried feed steel pipe, the vertical planes of the pre-buried feed steel pipe 2, the elastic expansion joint, the connecting pipe 6 and the centerline of the slurry pump 7 feed port are all in the same plane, the second elastic expansion joint 8 on the sealing box 5 is higher than the first elastic expansion joint 4, and the safety distance on the left and right sides of the slurry pump is sufficient, the centerline of the slurry pump feed port is placed directly above the centerline of the pre-buried feed steel pipe and set as follows: Figure 1 shown.
[0045] (2) When the centerline height of the slurry pump feed port is lower than the centerline of the pre-buried feed steel pipe, the vertical planes of the pre-buried feed steel pipe 2, the elastic expansion joint, the connecting pipe 6 and the centerline of the slurry pump 7 feed port are all in the same plane, the second elastic expansion joint 8 on the sealing box 5 is lower than the first elastic expansion joint 4, and the safety distance on the left and right sides of the pump is sufficient, then the centerline of the slurry pump 7 feed port, the connecting pipe 6 and the second elastic expansion joint 8 is located directly below the centerline of the pre-buried feed steel pipe 2. Figure 2 shown.
[0046] (3) When the centerline height of the slurry pump feed port is higher than the centerline of the pre-buried feed steel pipe, the vertical plane of the centerline of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4 is located behind the vertical plane of the centerline of the connecting pipe 6 and the slurry pump 7 feed port, and the safety distance from the pump drive end to the feed port on the right side of the pump is insufficient, the centerline of the slurry pump feed port 7 and the second elastic expansion joint 8 is located above the left of the centerline of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4. Figure 3 shown.
[0047] (4) When the centerline height of the slurry pump feed port is lower than the centerline of the pre-buried feed steel pipe, the vertical plane of the centerline of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4 is located behind the vertical plane of the centerline of the connecting pipe 6 and the feed port of the slurry pump 7, and the safety distance from the pump drive end to the feed port on the right side of the pump is insufficient, the centerline of the slurry pump 7 and the second elastic expansion joint 8 is located to the lower left of the centerline of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4. Figure 4 shown.
[0048] (5) When the height of the center line of the slurry pump feed port is higher than the center line of the pre-buried feed steel pipe, the vertical plane of the center line of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4 is located in front of the vertical plane of the center line of the connecting pipe 6 and the slurry pump 7 feed port, and the safety distance from the pump drive end to the feed port on the left side of the pump is insufficient, the center line of the slurry pump 7 feed port and the second elastic expansion joint 8 is located above the right side of the center line of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4. Figure 5 shown.
[0049] (6) When the height of the center line of the slurry pump feed port is lower than the center line of the pre-buried feed steel pipe, the vertical plane of the center line of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4 is located in front of the vertical plane of the center line of the connecting pipe 6 and the slurry pump 7 feed port, and the safety distance from the pump drive end to the feed port on the left side of the pump is insufficient, the center line of the slurry pump 7 feed port and the second elastic expansion joint 8 is located to the lower right of the center line of the pre-buried feed steel pipe 2 and the first elastic expansion joint 4. Figure 6 shown.
[0050] The installation device of the slurry pump of the utility model can quickly replace another pump of different model due to process changes when the slurry pool is filled with water or the slurry is not emptied and production and use are not affected, thereby improving installation efficiency and meeting changes in process conditions.
[0051] In addition to the above embodiments, the present invention may also have other implementations. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope required by the present invention.
Claims
1. A mounting device for a slurry pump, the device being arranged between the slurry pump (7) and a slurry pool (1), connecting the slurry pump (7) to a pre-buried feed steel pipe (2) on the slurry pool (1), characterized in that: The invention comprises a sealing box (5), an elastic expansion joint and a connecting pipe (6), wherein the elastic expansion joint comprises a first elastic expansion joint (4) and a second elastic expansion joint (8), wherein the first elastic expansion joint (4) is arranged on one side of the sealing box (5), one end of the first elastic expansion joint (4) is connected to the sealing box (5), and the other end is connected to a pre-buried feeding steel pipe (2) on the slurry pool (1), and the second elastic expansion joint (8) is arranged on a side of the sealing box (5) away from the first elastic expansion joint (4), one end of the second elastic expansion joint (8) is connected to the sealing box (5), and the other end is connected to the slurry pump (7) through the connecting pipe (6).
2. The installation device for a slurry pump according to claim 1, characterized in that: The pre-buried feeding steel pipe (2) is also provided with a gate valve (3).
3. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feeding port of the slurry pump (7) are not consistent. When the vertical planes of the center lines of the pre-buried feeding steel pipe (2), the elastic expansion joint, the connecting pipe (6) and the feeding port of the slurry pump (7) are all in the same plane, the position of the second elastic expansion joint (8) on the sealing box (5) is higher than the first elastic expansion joint (4), and the center lines of the feeding port of the slurry pump (7), the connecting pipe (6) and the second elastic expansion joint (8) are located directly above the center line of the pre-buried feeding steel pipe (2).
4. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feeding port of the slurry pump (7) are not consistent. When the vertical planes of the center lines of the pre-buried feeding steel pipe (2), the elastic expansion joint, the connecting pipe (6) and the feeding port of the slurry pump (7) are all in the same plane, the position of the second elastic expansion joint (8) on the sealing box (5) is lower than the first elastic expansion joint (4), and the center lines of the feeding port of the slurry pump (7), the connecting pipe (6) and the second elastic expansion joint (8) are located directly below the center line of the pre-buried feeding steel pipe (2).
5. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feed port of the slurry pump (7) are not consistent. When the vertical plane of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4) is located behind the vertical plane of the center lines of the connecting pipe (6) and the feed port of the slurry pump (7), the center lines of the slurry pump (7) and the second elastic expansion joint (8) are located to the upper left of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4).
6. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feed port of the slurry pump (7) are not consistent. When the vertical plane of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4) is located behind the vertical plane of the center lines of the connecting pipe (6) and the feed port of the slurry pump (7), the center lines of the slurry pump (7) and the second elastic expansion joint (8) are located to the lower left of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4).
7. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feed port of the slurry pump (7) are not consistent. When the vertical plane of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4) is located in front of the vertical plane of the center lines of the connecting pipe (6) and the feed port of the slurry pump (7), the center lines of the slurry pump (7) and the second elastic expansion joint (8) are located to the upper right of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4).
8. The installation device for a slurry pump according to claim 1, characterized in that: The center lines of the pre-buried feeding steel pipe (2) and the feed port of the slurry pump (7) are not consistent. When the vertical plane of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4) is located in front of the vertical plane of the center lines of the connecting pipe (6) and the feed port of the slurry pump (7), the center lines of the slurry pump (7) and the second elastic expansion joint (8) are located to the lower right of the center lines of the pre-buried feeding steel pipe (2) and the first elastic expansion joint (4).
9. The installation device for a slurry pump according to claim 1, characterized in that: The sealed box (5) is a steel cubic structure; the sealed box is arranged on the ground or on a bracket.
10. The installation device for a slurry pump according to claim 1, characterized in that: The slurry pool (1) is made of reinforced concrete.
Citation Information
Patent Citations
Sediment stuff pump entry coupling assembling
CN207647764U
