Efficient full-automatic catalytic combustion device

By adopting the design of spiral blades and tee pipes in the catalytic combustion device, the mixing efficiency of gas and air is improved, and the use of heat exchangers is used to solve the problem of low gas combustion efficiency in the prior art, achieving efficient catalysis Combustion and energy saving effects.

CN222230535UActive Publication Date: 2024-12-24ZHENGZHOU QINGCHENG ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420194506.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-24
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The gas combustion efficiency of existing catalytic combustion devices is low, which affects the catalytic combustion efficiency.

Method used

A highly efficient fully automatic catalytic combustion device is designed, including a combustion box with a gas and air mixing inlet. The combustion box is equipped with a mixing cylinder and a tee tube with spiral blades to improve the mixing efficiency of gas and air, and A heat exchanger is provided at the exhaust port to reuse the heat energy.

Benefits of technology

Through the design of spiral blades and tee pipes, the mixing efficiency of gas and air is improved, the catalytic combustion efficiency is enhanced, and the energy loss during the combustion process is reduced through the use of heat exchangers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222230535U_ABST
    Figure CN222230535U_ABST
Patent Text Reader

Abstract

The utility model discloses an efficient full-automatic catalytic combustion device, and belongs to the field of catalytic combustion equipment. Comprising a combustion box with a gas and air mixed inlet and an exhaust port. A fuel gas mixing part communicated with the fuel gas and air mixing inlet is arranged in the combustion box; an ignition part is further arranged in the combustion box, the ignition part is arranged on one side of the fuel gas mixing part, and a spark plug is arranged at the top of the ignition part; a combustion chamber is further arranged in the combustion box, and a catalyst is installed in the combustion chamber. The gas mixing device has the beneficial effects that gas and air are added into the mixing barrel together and then are uniformly mixed, during specific mixing, high-pressure gas flow carries the gas to rush into the mixing barrel, the moving stroke of the gas flow and the gas can be increased along with the guide of the spiral blade, and compared with the mode that the gas flow is directly filled into the vertical mixing barrel, the gas flow travels along a curve and is lengthened; meanwhile, the spiral blade also interferes with the flowing direction of the air flow, so that the fuel gas and the air are fully mixed; therefore, the mixing efficiency of the fuel gas and the air can be improved, and the purpose of improving the catalytic combustion efficiency is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a high-efficiency fully automatic catalytic combustion device, belonging to the field of catalytic combustion equipment. Background Art

[0002] Catalytic combustion can achieve complete combustion of fuel at a lower temperature. It plays an extremely important role in improving the combustion process, reducing the reaction temperature, promoting complete combustion, and inhibiting the formation of toxic and harmful substances. It is an environmentally friendly process. Its application areas are constantly expanding and have been widely used in many aspects of industrial production and daily life.

[0003] At present, catalytic combustion is generally carried out through the combustion of gas, and the combustion efficiency of the gas determines the efficiency of the catalytic combustion; however, the combustion efficiency of general catalytic combustion is not high, so the combustion efficiency of the gas needs to be improved. This application document is a structural improvement made to improve the combustion efficiency of the gas. Utility Model Content

[0004] The purpose of the utility model is to provide a high-efficiency fully automatic catalytic combustion device, which can effectively solve the above-mentioned problems.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] It comprises a combustion box with a gas and air mixing inlet and an exhaust port; a gas mixing section connected to the gas and air mixing inlet is arranged in the combustion box; the gas mixing section comprises a mixing cylinder, the cylinder wall of the mixing cylinder is uniformly arrayed with air holes, and spiral blades are arranged on the inner wall of the mixing cylinder.

[0007] Furthermore: the blade width of the spiral blade is equal to one third of the diameter of the mixing barrel.

[0008] Further: the gas mixing unit also includes a tee pipe, a fuel injector is arranged in the main pipe of the tee pipe, a gas injector is arranged in the secondary pipe of the tee pipe, and the main pipe of the tee pipe is connected to the gas mixing unit.

[0009] Furthermore: a heat exchanger is also provided at the exhaust port of the combustion box.

[0010] Further: the exhaust port is arranged on one side of the combustion box, the heat exchanger is installed in the middle part of the exhaust port, and the area of ​​the exhaust port is larger than the area of ​​the heat exchanger.

[0011] Furthermore: an ignition part is also arranged in the combustion box, the ignition part is arranged on one side of the gas mixing part, and a spark plug is arranged on the top of the ignition part.

[0012] Furthermore: a combustion chamber is also provided in the combustion box, and a catalyst is installed in the combustion chamber.

[0013] The beneficial effects are:

[0014] Add gas and air into the mixing cylinder together and then mix them evenly. During the mixing process, the high-pressure airflow carries the gas into the mixing cylinder. The guidance of the spiral blades can increase the travel of the airflow and gas. Compared with directly filling the vertical mixing cylinder, the airflow travels in a curve and the travel is longer. At the same time, the spiral blades will interfere with the flow direction of the airflow to allow the gas and air to be fully mixed. This can improve the mixing efficiency of the gas and air, thereby achieving the purpose of improving the catalytic combustion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a cross-sectional view of the mixing barrel of the utility model;

[0018] Figure 3 It is the exhaust port parts diagram of the utility model.

[0019] Description of reference numerals:

[0020] 1. Combustion box; 2. Mixing section; 3. Mixing cylinder; 4. Air hole; 5. Spiral blade; 6. Heat exchanger; 7. Exhaust port; 8. Tee pipe; 9. Fuel injector; 10. Gas injector; 11. Spark plug; 12. Catalyst; 13. Ignition section. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0022] See also Figure 1-3 This is an embodiment of a high-efficiency fully automatic catalytic combustion device of the utility model.

[0023] It includes a combustion box 1 with a gas and air mixing inlet and an exhaust port 7; a gas mixing section 2 connected to the gas and air mixing inlet is arranged in the combustion box 1; an ignition section 13 is also arranged in the combustion box 1, the ignition section 13 is arranged on one side of the gas mixing section 2, and a spark plug 11 is arranged on the top of the ignition section 13; a combustion chamber is also arranged in the combustion box 1, and a catalyst 12 is installed in the combustion chamber.

[0024] When the combustion box 1 of the present device is performing catalytic combustion, it is necessary to introduce fuel gas and oxygen for fuel gas combustion into the combustion box 1, and then utilize the spark plug 11 to ignite the fuel gas to make it burn. Then the burning fuel gas approaches the catalyst 12 located in the combustion chamber, and the catalytic combustion speed of the catalyst 12 reaches a predetermined value.

[0025] The efficiency of catalytic combustion is affected by the combustion efficiency of the gas provided, and the combustion efficiency of the gas is affected by the ratio and mixing efficiency of the gas and oxygen; so if you want to improve the efficiency of catalytic combustion, you need to improve the combustion efficiency of the gas, that is, the mixing efficiency of the gas and oxygen.

[0026] The present application document improves the mixing structure of gas and air - the gas mixing part 2; the gas mixing part 2 includes a mixing cylinder 3, the cylinder wall of the mixing cylinder 3 is uniformly arrayed with air holes 4, and the inner wall of the mixing cylinder 3 is provided with spiral blades 5;

[0027] Usually, gas and air are added into the mixing cylinder 3 together and then mixed evenly. During the mixing, the high-pressure airflow carries the gas into the mixing cylinder 3. The travel of the airflow and gas can be increased along the guidance of the spiral blades 5. Compared with directly filling into the vertical mixing cylinder 3, the airflow travels in a curve and the travel is longer. At the same time, the spiral blades 5 will also interfere with the flow direction of the airflow to allow the gas and air to be fully mixed. This can improve the mixing efficiency of the gas and air, thereby achieving the purpose of improving the catalytic combustion efficiency.

[0028] The ignition part 13 of the device is a space, and the gas and air will enter the space from the air hole 4 after mixing, and then the spark plug 11 can ignite.

[0029] In this device, the gas and air need strong pressure to enter the mixing cylinder 3, so this application document is provided with a three-way pipe 8, a fuel injector 9 is provided in the main pipeline of the three-way pipe 8, a gas injector 10 is provided in the secondary pipeline of the three-way pipe 8, and the main pipeline of the three-way pipe 8 is connected with the gas mixing part 2. The injector of this application document can be a nozzle.

[0030] Air can be introduced into the three-way pipe 8 through the gas injector 10, and fuel gas can be introduced into the three-way pipe 8 through the fuel injector 9. Such an arrangement can provide strong pressure for air and gas, improve the speed of air and gas entry and the mixing efficiency.

[0031] The blade width of the spiral blade 5 is equal to one third of the diameter of the mixing cylinder 3 .

[0032] With such arrangement, the spiral blade 5 does not completely block the passage inside the mixing cylinder 3, but reserves an intermediate vertical channel. The purpose of leaving the vertical channel is to prevent the efficiency of the gas introduced per unit time from being reduced due to the elongation of the airflow path.

[0033] A heat exchanger 6 is also provided at the exhaust port 7 of the combustion box 1 .

[0034] The device is provided with a heat exchanger 6 at the exhaust port 7 of the combustion box 1 because the heat energy generated by the catalytic combustion can be absorbed by the heat exchanger 6 and reused, thus achieving an energy-saving effect.

[0035] The exhaust port 7 is arranged at one side of the combustion box 1 , the heat exchanger 6 is installed in the middle of the exhaust port 7 , and the area of ​​the exhaust port 7 is larger than the area of ​​the heat exchanger 6 .

[0036] Since the installation of the heat exchanger 6 will affect the exhaust, the size of the exhaust port 7 is designed to be larger than the area of ​​the heat exchanger 6, and the excess gas can be discharged through the part other than the heat exchanger 6.

[0037] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.

Claims

1. A high-efficiency fully automatic catalytic combustion device, characterized in that: The invention comprises a combustion box (1) having a gas and air mixing inlet and an exhaust port (7); a gas mixing section (2) which is in communication with the gas and air mixing inlet is arranged in the combustion box (1); the gas mixing section (2) comprises a mixing cylinder (3), the cylinder wall of the mixing cylinder (3) is provided with air holes (4) arranged in a uniform array, and a spiral blade (5) is arranged on the inner wall of the mixing cylinder (3).

2. The high-efficiency fully automatic catalytic combustion device according to claim 1 is characterized in that: The blade width of the spiral blade (5) is equal to one third of the diameter of the mixing cylinder (3).

3. The high-efficiency fully automatic catalytic combustion device according to claim 2 is characterized in that: The gas mixing unit (2) further comprises a three-way pipe (8), a fuel injector (9) being arranged in a main pipe of the three-way pipe (8), a gas injector (10) being arranged in a secondary pipe of the three-way pipe (8), and the main pipe of the three-way pipe (8) being in communication with the gas mixing unit (2).

4. The high-efficiency fully automatic catalytic combustion device according to any one of claims 1 to 3, characterized in that: A heat exchanger (6) is also provided at the exhaust port (7) of the combustion box (1).

5. The high-efficiency fully automatic catalytic combustion device according to claim 4 is characterized in that: The exhaust port (7) is arranged on one side of the combustion box (1), the heat exchanger (6) is installed in the middle of the exhaust port (7), and the area of ​​the exhaust port (7) is larger than the area of ​​the heat exchanger (6).

6. The high-efficiency fully automatic catalytic combustion device according to claim 5 is characterized in that: An ignition section (13) is also provided in the combustion box (1), the ignition section (13) being provided on one side of the gas mixing section (2), and a spark plug (11) being provided on the top of the ignition section (13).

7. The high-efficiency fully automatic catalytic combustion device according to claim 6 is characterized in that: A combustion chamber is also provided in the combustion box (1), and a catalyst (12) is installed in the combustion chamber.