Measuring device for detecting roughness of fuel injector seat
By designing an automated loading and unloading mechanism, the problems of low detection efficiency and poor accuracy of existing equipment are solved, and efficient and accurate detection of the inner wall of the fuel injector base is achieved.
Patent Information
- Application Number
- CN202323573202.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing equipment used for the inner wall roughness detection of fuel injector base is low in detection efficiency and poor in accuracy, and lacks automatic loading and unloading functions.
A measuring device including loading, detection and unloading mechanism is designed, and the automatic loading and unloading and multi-angle detection of the injector base is realized by using cylinders, jaws, rotating motors and control mechanisms, and continuous roughness is performed through the probe. Test.
It realizes high-precision and automated detection of the inner side wall of the fuel injector base, improves detection efficiency and accuracy, and reduces human operation risks.
Smart Images

Figure CN222231632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roughness detection of a fuel injector seat for an automobile engine, in particular to a measuring device for detecting the roughness of a fuel injector seat. Background Art
[0002] China's automobile industry has ushered in its rapid development. The number of recalls due to safety accidents in the automobile industry is increasing day by day, and consumers' requirements for product production quality and safety are also advancing with the times. As an important safety part of the automobile engine, the quality requirements of the injector are even more important, especially the roughness requirements of the inner wall of the injector seat are getting higher and higher.
[0003] The existing equipment for testing the roughness of the inner wall of the injector seat can only perform roughness testing of a single part by manual loading and unloading, and has low testing efficiency and poor testing accuracy.
[0004] Therefore, in the process of detecting the roughness of the inner wall of the injector seat, how to realize automatic loading and unloading of the injector seat becomes a technical problem that needs to be solved. Utility Model Content
[0005] The utility model aims to provide a measuring device for detecting the roughness of an injector seat, mainly to solve the problem of how to realize automatic loading and unloading of the injector seat during the roughness detection process of the inner wall of the injector seat in the above-mentioned prior art.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a measuring device for detecting the roughness of the injector seat, characterized in that: the measuring device includes a detection mechanism for detecting the roughness of the inner wall of the injector seat, a feeding mechanism for feeding the injector seat, a first auxiliary mechanism for clamping the injector seat from the feeding mechanism to the second auxiliary mechanism, a second auxiliary mechanism for clamping and driving the injector seat to rotate, a unloading mechanism for receiving the detected injector seat, a control mechanism for controlling the operation of the feeding mechanism, the first auxiliary mechanism, the second auxiliary mechanism, the detection mechanism and the unloading mechanism, and the second auxiliary mechanism and the detection mechanism have corresponding positions.
[0007] Furthermore, the feeding mechanism includes a pre-installed material and a feeding platform. The pre-installed material is arranged at an angle. A pre-installed material trough is provided in the pre-installed material. The opening at the lower end of the pre-installed material trough corresponds to the feeding trough of the feeding platform. The fifth cylinder drives the feeding trough to move up and down.
[0008] Furthermore, a partition baffle is provided between the opening at the lower end of the pre-installation trough and the upper trough, and the sixth cylinder drives the partition baffle to move up and down;
[0009] And / or a limit baffle is provided on the top of the pre-installed material trough.
[0010] Furthermore, the first auxiliary mechanism includes a third cylinder, a first cylinder and a first clamp. The third cylinder is located above the feeding trough. The third cylinder drives the first cylinder to move up and down. The first cylinder controls the first clamp to clamp the injector seat in the feeding trough.
[0011] Further, the second auxiliary mechanism includes a rotating motor and a second cylinder, a second clamping claw is provided at the front end of the second cylinder, the second cylinder controls the second clamping claw to clamp or release the injector seat, the rotating motor is connected to the driving wheel, the rear end of the second cylinder is connected to the driven wheel, and a synchronous belt is connected between the driving wheel and the driven wheel;
[0012] The testing mechanism includes a roughness tester, which drives the probe to move forward and backward, and the probe and the second clamp cooperate to complete the roughness test of the inner wall of the injector seat;
[0013] The second auxiliary mechanism and the detection mechanism are respectively located on both sides of the feeding trough.
[0014] Furthermore, the second auxiliary mechanism also includes a fourth cylinder, a fourth slide rail, and a fourth connecting plate. The rotary motor and the second cylinder are respectively connected to the fourth connecting plate. The fourth connecting plate moves forward and backward along the fourth slide rail driven by the fourth cylinder.
[0015] Furthermore, the material unloading mechanism includes a seventh cylinder, a seventh slide rail and a receiving tray. The seventh cylinder drives the receiving tray to move on the seventh slide rail, and one end of the receiving tray moves in the space between the loading trough and the first clamp.
[0016] Furthermore, the receiving tray is arranged at an angle, and the higher end of the receiving tray moves in the space between the feeding trough and the first clamping jaw;
[0017] A seventh supporting plate for supporting the receiving tray is also provided on the top of the seventh cylinder.
[0018] Furthermore, the pre-installed material is parallel to the receiving tray, and the pre-installed material and the receiving tray are located on both sides of the loading trough;
[0019] And / or the control mechanism includes a PLC and a terminal computer display, the PLC controls the operation of the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the fifth cylinder, the sixth cylinder, the seventh cylinder and the roughness tester, and the terminal computer display displays the detection status of the roughness of the inner wall of the injector seat.
[0020] Further, the measuring device is located on a working platform, and a terminal computer display and a roughness tester are located on the working platform;
[0021] The working platform is also provided with a loading and unloading platform, a loading and unloading positioning plate is provided on the top of the loading and unloading platform, a through hole is provided under the loading and unloading positioning plate corresponding to the third cylinder, a mounting groove is provided under the loading and unloading platform corresponding to the third cylinder, the fifth cylinder passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform through the fifth connecting block, the sixth cylinder passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform through the sixth connecting block;
[0022] The fourth slide rail and the fourth cylinder are fixed on the loading and unloading positioning plate, and the seventh slide rail and the seventh cylinder are fixed on the loading and unloading positioning plate;
[0023] The third cylinder is fixed on the loading and unloading positioning plate through a third connecting bracket;
[0024] The pre-installed material is fixed on the loading and unloading positioning plate through the connecting plate.
[0025] In view of the above technical features, the utility model has the following advantages:
[0026] 1. The utility model is a measuring device for detecting the roughness of an injector seat. When in use, the roughness tester and the probe in the detection mechanism can be controlled by the control mechanism to move the roughness tester up and down and forward and backward. The probe arranged in front of the roughness tester can detect the roughness of the inner wall of the injector seat, and continuous and sustained detection can be performed.
[0027] 2. The utility model is a measuring device for detecting the roughness of an injector seat. When in use, the first clamping jaw realizes the vertical movement of the injector seat, and the second clamping jaw realizes the horizontal movement of the injector seat and / or the rotation operation of the injector seat.
[0028] 3. The utility model provides a measuring device for detecting the roughness of an injector seat. The rotating motor indirectly drives the injector seat to rotate, and cooperates with a probe to detect the multi-angle roughness of the inner wall of the injector seat. That is, the roughness detection of the inner wall of the injector seat is realized by rotating the injector seat first. The roughness detection can be completed by high-precision rotation, which reduces the risk of artificially placing the injector seat and / or clamping the injector seat, and improves the detection efficiency of the roughness of the inner wall of the injector seat.
[0029] 4. The utility model is a measuring device for detecting the roughness of an injector seat, which realizes automatic loading through a loading mechanism (i.e., a pre-installed material, a fifth cylinder and a loading trough, a sixth cylinder and a partition baffle), realizes automatic material taking through a third cylinder, a first cylinder and a first clamp, realizes automatic detection of the roughness of the inner wall of the injector seat through the third cylinder, a fourth cylinder and a rotating motor in cooperation with a roughness detector, and realizes automatic unloading through the first cylinder, the first clamp and a receiving tray. The entire roughness detection process is automated, and there is no need to manually place the injector seat and / or clamp the injector seat, thereby improving the detection efficiency and accuracy of the roughness of the inner wall of the injector seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram (stereoscopic angle) of a measuring device for detecting the roughness of an injector seat in specific embodiment 1;
[0031] Figure 2 It is a structural schematic diagram (front view angle) of a measuring device for detecting the roughness of an injector seat in a specific embodiment 1;
[0032] Figure 3 It is a structural schematic diagram of a measuring device for detecting the roughness of an injector seat in a specific embodiment 1 (left view angle);
[0033] Figure 4 Schematic diagram of the structure of a measuring device for detecting the roughness of the injector seat in the specific embodiment 1 (partially enlarged Figure 1 , the receiving tray is moved out);
[0034] Figure 5 Schematic diagram of the structure of a measuring device for detecting the roughness of the injector seat in the specific embodiment 1 (partially enlarged Figure 2 , the receiving tray is moved out);
[0035] Figure 6 Schematic diagram of the structure of a measuring device for detecting the roughness of the injector seat in the specific embodiment 1 (partially enlarged Figure 3 , the receiving tray is located directly below the first clamping jaw, that is, the receiving tray moves in).
[0036] In the figure: 1. Injector seat;
[0037] 2. Pre-install materials; 2-1. Pre-install material trough; 2-2. Limit baffle;
[0038] 3. Rotating motor; 3-1. Driving wheel; 3-2. Synchronous belt; 3-3. Driven wheel;
[0039] 4. Fourth cylinder; 4-1. Fourth connecting plate; 4-2. Fourth slide rail;
[0040] 5. Second cylinder; 5-1. Second clamping jaw;
[0041] 6. The third cylinder; 6-1. The third connecting bracket;
[0042] 7. First cylinder; 7-1. First clamping jaw;
[0043] 8. Fifth cylinder; 8-1. Feeding trough; 8-2. Fifth connecting block;
[0044] 9. Sixth cylinder; 9-1. Partition baffle; 9-2. Sixth connecting block;
[0045] 10. Seventh cylinder; 10-1. Seventh slide rail; 10-2. Seventh support plate;
[0046] 11. Material receiving tray; 11-1. Higher end of the material receiving tray; 11-2. Lower end of the material receiving tray;
[0047] 12. Roughness tester; 12-1. Probe;
[0048] 13. Loading and unloading platform; 13-1. Loading and unloading positioning plate;
[0049] 14. Working platform;
[0050] 15. Terminal computer monitor. DETAILED DESCRIPTION
[0051] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
[0052] See also Figures 1 to 6 , Specific embodiment 1, this embodiment 1 provides a measuring device for detecting the roughness of an injector seat, the measuring device includes a detection mechanism for detecting the roughness of an inner wall of an injector seat 1, a feeding mechanism for feeding the injector seat 1, a first auxiliary mechanism for clamping the injector seat 1 from the feeding mechanism to the second auxiliary mechanism, a second auxiliary mechanism for clamping and driving the injector seat 1 to rotate, a unloading mechanism for receiving the injector seat 1 after detection, and a control mechanism for controlling the operation of the feeding mechanism, the first auxiliary mechanism, the second auxiliary mechanism, the detection mechanism and the unloading mechanism. The second auxiliary mechanism and the detection mechanism have corresponding positions, for example, corresponding heights and positions, that is, when the second auxiliary mechanism clamps and drives the injector seat 1 to rotate, the detection mechanism can detect the roughness of the inner wall of the injector seat 1.
[0053] The feeding mechanism includes a pre-installed material 2 and a feeding platform. The pre-installed material 2 is arranged at an angle. A pre-installed material trough 2-1 is arranged in the pre-installed material 2. The opening of the lower end of the pre-installed material trough 2-1 corresponds to the feeding trough 8-1 of the feeding platform. The fifth cylinder 8 drives the feeding trough 8-1 to move up and down. Several injector seats 1 in the pre-installed material trough 2-1 automatically fall under the action of gravity, and fall into the feeding trough 8-1 in turn in the pre-installed material trough 2-1. The feeding trough 8-1 is driven by the fifth cylinder 8 to move upward to cooperate with the first clamp 7-1 to take the material. After taking the material, the empty feeding trough 8-1 is driven by the fifth cylinder 8 to fall back to the initial position (i.e. aligned with the opening of the lower end of the pre-installed material trough 2-1), so that the next injector seat 1 can fall into the feeding trough 8-1, and the cycle is repeated in turn.
[0054] A partition baffle 9-1 is also provided between the opening at the lower end of the pre-installed material trough 2-1 and the loading trough 8-1. The sixth cylinder 9 drives the partition baffle 9-1 to move up and down. When the sixth cylinder 9 drives the partition baffle 9-1 to move down, the opening at the lower end of the pre-installed material trough 2-1 is connected with the loading trough 8-1, so that the injector seat 1 can fall from the pre-installed material trough 2-1 into the loading trough 8-1. Then the fifth cylinder 8 drives the loading trough 8-1 to move up, and the sixth cylinder 9 drives the partition baffle 9-1 to move up. The partition baffle 9-1 blocks the opening at the lower end of the pre-installed material trough 2-1 to prevent the injector seat 1 from accidentally falling out of the pre-installed material trough 2-1, ensuring that each injector seat 1 can fall into the loading trough 8-1 in turn, and completing the subsequent detection of the roughness of the inner wall of the injector seat 1.
[0055] A limiting baffle 2-2 is provided on the top of the pre-installed material trough 2-1 to limit the position of the injector seat 1 during the movement from the top of the pre-installed material trough 2-1.
[0056] The first auxiliary mechanism includes a third cylinder 6, a first cylinder 7 and a first clamp 7-1. The third cylinder 6 is located above the feeding trough 8-1. The third cylinder 6 drives the first cylinder 7 to move up and down. The first cylinder 7 controls the first clamp 7-1 to clamp the injector seat 1 in the feeding trough 8-1. The third cylinder 6 controls the first cylinder 7 to move up and down, adjusts the height of the first cylinder 7, and the first cylinder 7 controls the first clamp 7-1 to clamp and release the injector seat 1 in the vertical direction.
[0057] The second auxiliary mechanism includes a rotating motor 3 and a second cylinder 5. A second clamp 5-1 is provided at the front end of the second cylinder 5. The second cylinder 5 controls the second clamp 5-1 to clamp or release the injector seat 1, that is, the second clamp 5-1 clamps and releases the injector seat 1 in the horizontal direction. The rotating motor 3 is connected to the driving wheel 3-1, and the rear end of the second cylinder 5 is connected to the driven wheel 3-3. A synchronous belt 3-2 is connected between the driving wheel 3-1 and the driven wheel 3-3; the rotating motor 3 indirectly drives the second cylinder 5 to rotate through the driving wheel 3-1, the synchronous belt 3-2 and the driven wheel 3-3, so as to realize the rotation of the injector seat 1 clamped by the second clamp 5-1. The rotating injector seat 1 cooperates with the detection mechanism (that is, the roughness detector and the probe 12-1) to complete the detection of the roughness of the inner wall of the injector seat 1.
[0058] The detection mechanism includes a roughness tester 12, and the roughness tester 12 drives the probe 12-1 to move forward and backward. Here, the front and back are based on the roughness tester 12, the direction toward the injector seat 1 clamped by the second clamping jaw 5-1 is the front, and the direction away from the injector seat 1 clamped by the second clamping jaw 5-1 is the back. The probe 12-1 and the second clamping jaw 5-1 cooperate to complete the roughness detection of the inner wall of the injector seat 1. The roughness tester 12 can also move up and down according to actual needs to adjust the height of the probe 12-1 so that the probe 12-1 can be more accurately attached to the inner wall of the injector seat 1.
[0059] The second auxiliary mechanism and the detection mechanism are respectively located on both sides of the feeding trough 8-1, so that the second clamping jaw 5-1 can clamp one side of the injector seat 1, and the probe 12-1 can extend into the other side (such as the opening side) of the injector seat 1 for roughness detection.
[0060] The second auxiliary mechanism also includes a fourth cylinder 4, a fourth slide rail 4-2, and a fourth connecting plate 4-1. The rotating motor 3 and the second cylinder 5 are respectively connected to the fourth connecting plate 4-1. The fourth connecting plate 4-1 moves forward and backward along the fourth slide rail 4-2 driven by the fourth cylinder 4. The front and back here are based on the fourth connecting plate 4-1. The direction toward the injector seat 1 clamped by the second clamp 5-1 is the front, and the direction away from the injector seat 1 clamped by the second clamp 5-1 is the back.
[0061] The material unloading mechanism includes a seventh cylinder 10, a seventh slide rail 10-1 and a receiving tray 11. The seventh cylinder 10 drives the receiving tray 11 to move on the seventh slide rail 10-1. For example, one end of the receiving tray 11 moves in the space between the feeding trough 8-1 and the first clamping jaw 7-1. For example, the receiving tray 11 is inclined, and the higher end 11-1 of the receiving tray moves in the space between the feeding trough 8-1 and the first clamping jaw 7-1. When the injector seat 1 completes the inner wall roughness detection, the seventh cylinder 10 drives the receiving tray 11 to move on the seventh slide rail 10-1, so that the higher end 11-1 of the receiving tray extends into the space between the feeding trough 8-1 and the first clamp 7-1 until the higher end 11-1 of the receiving tray is located directly below the first clamp 7-1, so as to receive the injector seat 1 released by the first clamp 7-1. The injector seat 1 slides along the inclined receiving tray 11 to the lower end 11-2 of the receiving tray, so as to facilitate subsequent unloading. After receiving the receiving tray 11 of the corresponding injector seat 1, the seventh cylinder 10 drives the receiving tray 11 to move on the seventh slide rail 10-1 synchronously, so that the higher end 11-1 of the receiving tray is away from the space between the feeding trough 8-1 and the first clamp 7-1, so as to avoid affecting the feeding trough 8-1 and the next injector seat 1 from rising, and to avoid interference.
[0062] A seventh support plate 10-2 for supporting the receiving tray 11 is also provided on the top of the seventh cylinder 10. There can be several seventh support plates 10-2, which are arranged in sequence to form the same inclination angle as the receiving tray 11. When the higher end 11-1 of the receiving tray extends into the space between the loading trough 8-1 and the first clamp 7-1, several seventh support plates 10-2 are against the receiving tray 11 to provide additional support for the receiving tray 11, thereby avoiding the inclination angle of the receiving tray 11 being affected by the impact of the falling injector seat 1 on the receiving tray 11.
[0063] The pre-installed material 2 is parallel to the receiving tray 11 to avoid interference between the pre-installed material 2 and the receiving tray 11 during use. The pre-installed material 2 and the receiving tray 11 are located on both sides of the loading trough 8-1. At this time, the pre-installed material 2, the receiving tray 11, the second auxiliary mechanism and the detection mechanism are located around the loading trough 8-1, corresponding to each other.
[0064] The control mechanism includes PLC (using Siemens PLC, model S7-200224XPCN) 214-2AD23-OXBB) and terminal computer display 15, PLC controls the first cylinder 7 (using SMC cylinder, model MHZA2-6D-8-0), the second cylinder 5 (using SMC cylinder, model MHS4-16D-13-0), the third cylinder 6 (using SMC cylinder, model MXF12-30-0-0), the fourth cylinder 4 (using SMC cylinder, model MXF16-50-0-0), the fifth cylinder 8 (using Qilike cylinder, model TD6×20-0), the sixth cylinder 9 (using Qilike cylinder, model TD6×10-0), the seventh cylinder 10 (using SMC cylinder, model MXF12-50-0-0) and the roughness tester 12 (using Taylor's roughness tester, model FTS iSERIES1MM M112-4580-01), the terminal computer display 15 displays the detection status of the inner wall roughness of the injector seat 1.
[0065] The measuring device is located on the working platform 14, and the terminal computer display 15 and the roughness tester 12 are located on the working platform 14; a loading and unloading platform 13 is also provided on the working platform 14, and a loading and unloading positioning plate 13-1 is provided on the top of the loading and unloading platform 13, and a through hole is provided under the loading and unloading positioning plate 13-1 corresponding to the third cylinder 6, and a mounting groove is provided under the loading and unloading platform 13 corresponding to the third cylinder 6, the fifth cylinder 8 passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform 13 through the fifth connecting block 8-2, the sixth cylinder 9 passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform 13 through the sixth connecting block 9-2, the fourth slide rail 4-2 and the fourth cylinder 4 are fixed on the loading and unloading positioning plate 13-1, the seventh slide rail 10-1 and the seventh cylinder 10 are fixed on the loading and unloading positioning plate 13-1; the third cylinder 6 is fixed on the loading and unloading positioning plate 13-1 through the third connecting bracket 6-1; the pre-installed material 2 is fixed on the loading and unloading positioning plate 13-1 through the connecting plate. Reasonable use of the space above and below the loading and unloading positioning plate 13-1.
[0066] The specific operation steps are as follows: in the first step, a plurality of injector seats 1 fall from the pre-installed material trough 2-1 of the pre-installed material 2. When the first injector seat 1 falls to the partition baffle 9-1, the sixth cylinder 9 drives the partition baffle 9-1 to move downward, so that the first injector seat 1 moves forward and falls into the loading trough 8-1 (at this time, the loading trough 8-1 is in the initial position). Then the sixth cylinder 9 drives the partition baffle 9-1 to move upward to block the second injector seat 1. At the same time, the fifth cylinder 8 drives the loading trough 8-1 to move upward. The third cylinder 6 controls the first cylinder 7 to move downward. The first cylinder 7 controls the first clamp 7-1 to clamp the first injector seat 1 from the loading trough 8-1. Then the third cylinder 6 controls the first cylinder 7 to move upward until the height is aligned with the second cylinder 5. The fifth cylinder 8 drives the loading trough 8-1 to move downward until it returns to the initial position. Repeat the above operation, and the second injector seat 1 enters the loading trough 8-1.
[0067] In the second step, the fourth cylinder 4 drives the fourth connecting plate 4-1 to move along the fourth slide rail 4-2 toward the first injector seat 1 clamped by the first clamp 7-1, until the second clamp 5-1 of the second cylinder 5 is aligned with one end of the injector seat 1, and the second clamp 5-1 clamps one end of the first injector seat 1, and at the same time, the roughness tester 12 drives the probe 12-1 to move toward the first injector seat 1 clamped by the first clamp 7-1, and the probe 12-1 is embedded in the first injector seat 1 and close to the inner wall of the first injector seat 1, and then the first clamp 7-1 releases the injector seat 1, and at the same time, the third cylinder 6 drives the first cylinder 7 and the first clamp 7-1 to move upward to avoid affecting the subsequent rotation of the injector seat 1;
[0068] In the third step, the rotating motor 3 drives the third cylinder 6 to rotate, and the second clamping jaw 5-1 clamps the first injector seat 1 and rotates synchronously. After the first injector seat 1 rotates one circle, the probe 12-1 completes the detection of the roughness of the inner wall of the first injector seat 1, and the rotating motor 3 stops rotating.
[0069] In the fourth step, the third cylinder 6 drives the first cylinder 7 and the first clamp 7-1 to move downward, and the first clamp 7-1 clamps the first injector seat 1, and then the second clamp 5-1 releases one end of the first injector seat 1, and the fourth cylinder 4 drives the fourth connecting plate 4-1 to move along the fourth slide rail 4-2 away from the first injector seat 1 clamped by the first clamp 7-1, and the roughness tester 12 drives the probe 12-1 to move away from the first injector seat 1 clamped by the first clamp 7-1, so that the probe 12-1 moves out of the first injector seat 1;
[0070] In the fifth step, the seventh cylinder 10 drives the receiving tray 11 to move on the seventh slide rail 10-1 toward the first injector seat 1 clamped by the first clamp 7-1, until the higher end 11-1 of the receiving tray is located in the space between the upper trough 8-1 and the first clamp 7-1, that is, the higher end 11-1 of the receiving tray corresponds to the lower part of the first clamp 7-1, and the first clamp 7-1 releases the first injector seat 1, and the first injector seat 1 that has completed the roughness test falls into the receiving tray 11, and slides to the lower end 11-1 of the receiving tray by its own gravity. 1-2, and then the seventh cylinder 10 drives the receiving tray 11 to move on the seventh slide rail 10-1 in the direction away from the first injector seat 1 clamped by the first clamp 7-1, until the higher end 11-1 of the receiving tray is away from the space between the loading trough 8-1 and the first clamp 7-1, that is, the higher end 11-1 of the receiving tray no longer corresponds to the bottom of the first clamp 7-1, avoiding interference, so that the second injector seat 1 can repeat the above operation to detect the roughness of the inner wall of the second injector seat 1, and the cycle is repeated and will not be repeated here.
[0071] The fourth step and the fifth step can be performed simultaneously to improve the operating efficiency of the entire device.
[0072] The whole process is controlled by a control mechanism and runs automatically, and can realize automatic detection of the roughness of a plurality of injector seats 1 without the need for additional manual intervention, thereby improving production efficiency and detection accuracy.
[0073] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A measuring device for detecting the roughness of a fuel injector seat, characterized in that: The measuring device comprises a detection mechanism for detecting the roughness of the inner wall of the fuel injector seat (1), a loading mechanism for loading the fuel injector seat (1), a first auxiliary mechanism for clamping the fuel injector seat (1) from the loading mechanism to a second auxiliary mechanism, a second auxiliary mechanism for clamping and driving the fuel injector seat (1) to rotate, a unloading mechanism for receiving the fuel injector seat (1) after detection, and a control mechanism for controlling the operation of the loading mechanism, the first auxiliary mechanism, the second auxiliary mechanism, the detection mechanism and the unloading mechanism, wherein the second auxiliary mechanism and the detection mechanism correspond to each other in position.
2. A measuring device for detecting the roughness of a fuel injector seat according to claim 1, characterized in that: The loading mechanism comprises a pre-installed material (2) and a loading platform. The pre-installed material (2) is arranged in an inclined manner. A pre-installed material trough (2-1) is arranged in the pre-installed material (2). The opening at the lower end of the pre-installed material trough (2-1) corresponds to a loading trough (8-1) of the loading platform. The fifth cylinder (8) drives the loading trough (8-1) to move up and down.
3. A measuring device for detecting the roughness of a fuel injector seat according to claim 2, characterized in that: A partition baffle (9-1) is also provided between the opening at the lower end of the pre-device trough (2-1) and the upper trough (8-1), and the sixth cylinder (9) drives the partition baffle (9-1) to move up and down; And / or a limiting baffle (2-2) is provided on the top of the pre-installation trough (2-1).
4. A measuring device for detecting the roughness of a fuel injector seat according to claim 3, characterized in that: The first auxiliary mechanism comprises a third cylinder (6), a first cylinder (7) and a first clamp (7-1); the third cylinder (6) is located above the feeding trough (8-1); the third cylinder (6) drives the first cylinder (7) to move up and down; and the first cylinder (7) controls the first clamp (7-1) to clamp the injector seat (1) in the feeding trough (8-1).
5. A measuring device for detecting the roughness of a fuel injector seat according to claim 4, characterized in that: The second auxiliary mechanism comprises a rotating motor (3) and a second cylinder (5); a second clamping claw (5-1) is provided at the front end of the second cylinder (5); the second cylinder (5) controls the second clamping claw (5-1) to clamp or release the injector seat (1); the rotating motor (3) is connected to the driving wheel (3-1); the rear end of the second cylinder (5) is connected to the driven wheel (3-3); and a synchronous belt (3-2) is connected between the driving wheel (3-1) and the driven wheel (3-3); The detection mechanism comprises a roughness tester (12), the roughness tester (12) drives the probe (12-1) to move forward and backward, and the probe (12-1) cooperates with the second clamping jaw (5-1) to complete the roughness detection of the inner wall of the injector seat (1); The second auxiliary mechanism and the detection mechanism are respectively located on both sides of the feeding trough (8-1).
6. A measuring device for detecting the roughness of a fuel injector seat according to claim 5, characterized in that: The second auxiliary mechanism also includes a fourth cylinder (4), a fourth slide rail (4-2), and a fourth connecting plate (4-1); the rotating motor (3) and the second cylinder (5) are respectively connected to the fourth connecting plate (4-1); and the fourth connecting plate (4-1) moves forward and backward along the fourth slide rail (4-2) driven by the fourth cylinder (4).
7. A measuring device for detecting the roughness of a fuel injector seat according to claim 6, characterized in that: The material unloading mechanism comprises a seventh cylinder (10), a seventh slide rail (10-1) and a material receiving tray (11); the seventh cylinder (10) drives the material receiving tray (11) to move on the seventh slide rail (10-1); and one end of the material receiving tray (11) moves in the space between the material loading trough (8-1) and the first clamping claw (7-1).
8. A measuring device for detecting the roughness of a fuel injector seat according to claim 7, characterized in that: The receiving tray (11) is arranged in an inclined manner, and the higher end (11-1) of the receiving tray moves in the space between the feeding trough (8-1) and the first clamping claw (7-1); A seventh support plate (10-2) for supporting the material receiving tray (11) is also provided on the top of the seventh cylinder (10).
9. A measuring device for detecting the roughness of a fuel injector seat according to claim 8, characterized in that: The pre-installed material (2) is parallel to the receiving tray (11), and the pre-installed material (2) and the receiving tray (11) are located on both sides of the loading trough (8-1); And / or the control mechanism includes a PLC and a terminal computer display (15), the PLC controls the operation of the first cylinder (7), the second cylinder (5), the third cylinder (6), the fourth cylinder (4), the fifth cylinder (8), the sixth cylinder (9), the seventh cylinder (10) and the roughness tester (12), and the terminal computer display (15) displays the detection status of the roughness of the inner wall of the injector seat (1).
10. A measuring device for detecting the roughness of a fuel injector seat according to claim 9, characterized in that: The measuring device is located on a working platform (14), and a terminal computer display (15) and a roughness tester (12) are located on the working platform (14); A loading and unloading platform (13) is also provided on the working platform (14), a loading and unloading positioning plate (13-1) is provided on the top of the loading and unloading platform (13), a through hole is provided on the loading and unloading positioning plate (13-1) corresponding to the lower part of the third cylinder (6), a mounting groove is provided on the loading and unloading platform (13) corresponding to the lower part of the third cylinder (6), a fifth cylinder (8) passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform (13) through a fifth connecting block (8-2), a sixth cylinder (9) passes through the through hole and is located in the mounting groove and is connected to the loading and unloading platform (13) through a sixth connecting block (9-2); The fourth slide rail (4-2) and the fourth cylinder (4) are fixed on the loading and unloading positioning plate (13-1), and the seventh slide rail (10-1) and the seventh cylinder (10) are fixed on the loading and unloading positioning plate (13-1); The third cylinder (6) is fixed on the loading and unloading positioning plate (13-1) via a third connecting bracket (6-1); The pre-installed material (2) is fixed on the loading and unloading positioning plate (13-1) via a connecting plate.
