Gearbox installation cooperation work station

Abstract

The utility model discloses a gear box installation cooperation work station which comprises a gear box, the gear box comprises a lower shell and an upper shell, the upper shell is installed on the top of the lower shell through screws, and the top of the lower shell and the bottom of the upper shell are provided with a lower groove and an upper groove respectively. The two sides of the top of the lower shell and the two sides of the bottom of the upper shell are provided with a lower installation groove and an upper installation groove respectively, the lower installation groove and the upper installation groove on the same side form an installation hole, the gear box further comprises a rotating shaft, the rotating shaft is sleeved with a gear, the two ends of the rotating shaft are sleeved with bearings, and the bearings are fixed in the installation holes. Relates to practical training of electronic circuit basic technology, PLC programming technology, industrial control touch screen application technology, industrial robot programming teaching, electrical control system design, PLC programming and the like, and is a practical training work station platform for learning and mastering industrial robots in electromechanical, computer and automation specialties of undergraduate and higher vocational colleges.

Description

Technical Field

[0001] The utility model relates to the technical field of gear box installation, in particular to a gear box installation cooperative workstation. Background Art

[0002] As my country accelerates the upgrading of its industrial intelligent manufacturing industry, the number of industrial robots, which are core competitiveness, has shown an explosive growth trend, while the corresponding robot professionals are seriously insufficient. Therefore, it is urgent to cultivate more professional robot skills talents required for industrial upgrading. There are basically no corresponding training materials for industrial robot training equipment on the market. Teaching and training generally only have industrial robot user manuals, which are not conducive to learning for beginners. It is difficult to understand the manuals, and it is easy for students to forget what they have learned. There is no corresponding material to review. Based on this, the utility model provides a gearbox installation collaborative workstation. Utility Model Content

[0003] The purpose of the utility model is to overcome the above technical deficiencies, propose a gear box installation collaborative workstation, and solve the technical problems in the background technology.

[0004] In order to achieve the above technical purpose, the technical solution of the utility model provides a gearbox installation collaborative workstation, including a gearbox, the gearbox includes a lower shell and an upper shell, the upper shell is installed on the top of the lower shell by screws, the top of the lower shell and the bottom of the upper shell are respectively provided with a lower groove and an upper groove, the two sides of the top of the lower shell and the two sides of the bottom of the upper shell are respectively provided with a lower mounting groove and an upper mounting groove, the lower mounting groove and the upper mounting groove on the same side form a mounting hole, the gearbox also includes a rotating shaft, the rotating shaft is sleeved with a gear, both ends of the rotating shaft are sleeved with bearings, and the bearings are fixed inside the mounting hole;

[0005] The installation collaborative workstation includes a first industrial robot and a second industrial robot arranged relatively to each other, a hand tool rack for placing multiple hand tools, a lower shell placement table for placing a lower shell, an upper shell placement table for placing an upper shell, a pallet placement table for placing a pallet, an electric screwdriver tool rack for placing electric screwdriver tools, a screw feeding device for supplying screws and a mounting table for installing a gear box. The hand tools and electric screwdriver tools can be engaged or separated from the first industrial robot or the second industrial robot. A rotating shaft, gears and bearings are placed in the pallet. The first industrial robot and the second industrial robot are electrically connected to the PLC control system modules respectively.

[0006] Furthermore, the installation collaborative workstation also includes a visual inspection device, which is electrically connected to the PLC control system module.

[0007] Furthermore, the installation collaborative workstation also includes a first conveyor belt and a second conveyor belt for conveying pallets, and a handling robot for transferring the pallet from the first conveyor belt to the second conveyor belt is provided between the output end of the first conveyor belt and the output end of the second conveyor belt, and the first conveyor belt, the second conveyor belt and the handling robot are electrically connected to the PLC control system module respectively.

[0008] Furthermore, photoelectric sensors are provided at both ends of the first conveyor belt and the second conveyor belt, and the photoelectric sensors are electrically connected to the PLC control system module.

[0009] Furthermore, the hand clamping tool comprises two first hand clamping tools and two second hand clamping tools, and the opening size of the clamping jaws of the first hand clamping tools is greater than the opening size of the clamping jaws of the second hand clamping tools.

[0010] Furthermore, the PLC control system module includes a PLC and a touch display screen electrically connected to the PLC.

[0011] The beneficial effects of the utility model include: the utility model provides a gearbox installation collaborative workstation, which involves practical training in basic electronic circuit technology, PLC programming technology, industrial control touch screen application technology, industrial robot programming teaching, electrical control system design and PLC programming, etc. It is a training workstation platform for undergraduate and higher vocational colleges' electromechanical, computer, and automation majors to learn and master industrial robots. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the gearbox structure of an embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the partial structure of the gear box of an embodiment of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the installation collaborative workstation of an embodiment of the utility model;

[0015] Figure 4 It is a schematic diagram of the partial structure of the installation collaborative workstation of the embodiment of the utility model;

[0016] Figure 5 yes Figure 4 Another state diagram of ;

[0017] In the figure: 1. gear box; 11. lower shell; 12. upper shell; 13. screw; 14. rotating shaft; 15. gear; 16. bearing; 2. installation collaborative workstation; 21. first industrial robot; 22. second industrial robot; 23. gripping tool; 231. first gripping tool; 232. second gripping tool; 24. gripping tool rack; 25. lower shell placement table; 26. upper shell placement; 27. pallet; 28. pallet placement table; 29. ​​electric screwdriver tool; 210. electric screwdriver tool rack; 211. screw feeding device; 212. installation table; 213. visual inspection device; 214. first conveyor belt; 215. second conveyor belt; 216. handling robot. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0019] The utility model embodiment provides a gearbox installation collaborative workstation, such as Figure 1-2 As shown, the gear box 1 includes a lower shell 11 and an upper shell 12. The upper shell 12 is installed on the top of the lower shell 11 by screws 13. The top of the lower shell 11 and the bottom of the upper shell 12 are respectively provided with a lower groove and an upper groove. The two sides of the top of the lower shell 11 and the two sides of the bottom of the upper shell 12 are respectively provided with a lower mounting groove and an upper mounting groove. The lower mounting groove and the upper mounting groove on the same side form a mounting hole. The gear box 1 also includes a rotating shaft 14, and a gear 15 is sleeved on the rotating shaft 14. Bearings 16 are sleeved at both ends of the rotating shaft 14, and the bearings 16 are fixed inside the mounting hole.

[0020] like Figure 3-5 As shown, the installation collaborative workstation 2 includes a first industrial robot 21 and a second industrial robot 22 arranged relatively to each other, a hand tool rack 24 for placing a plurality of hand tools 23, a lower shell placement table 25 for placing the lower shell 11, an upper shell placement table 26 for placing the upper shell 12, a tray placement table 28 for placing the tray 27, an electric screwdriver tool rack 210 for placing the electric screwdriver tool 29, a screw feeding device 211 for supplying screws and a mounting table 212 for installing the gear box 1, the hand tools 23 and the electric screwdriver tool 29 can be engaged with or separated from the first industrial robot 21 or the second industrial robot 22, the tray 27 is provided with a rotating shaft 14, a gear 15 and a bearing 16, and the first industrial robot 21 and the second industrial robot 22 are electrically connected to the PLC control system modules respectively.

[0021] In this embodiment, the collaborative workstation 2 is installed to further include a visual inspection device 213, which is electrically connected to the PLC control system module. The visual inspection device 213 can be used to perform visual inspection so that the first industrial robot 21 and the second industrial robot 22 can work collaboratively.

[0022] In this embodiment, the installation collaborative workstation 2 also includes a first conveyor belt 214 and a second conveyor belt 215 for conveying the pallet 27. A handling robot 216 for transferring the pallet 27 from the first conveyor belt 214 to the second conveyor belt 215 is provided between the output end of the first conveyor belt 214 and the output end of the second conveyor belt 215. The first conveyor belt 214, the second conveyor belt 215 and the handling robot 216 are electrically connected to the PLC control system module respectively. The pallet 27 can be transported to a designated position through the cooperation of the first conveyor belt 214, the second conveyor belt 215 and the handling robot 216. At the same time, photoelectric sensors are provided at both ends of the first conveyor belt 214 and the second conveyor belt 215. The photoelectric sensors are electrically connected to the PLC control system module, so that the first conveyor belt 214, the second conveyor belt 215 and the handling robot 216 can work in coordination.

[0023] In this embodiment, the clamping tool 23 includes two first clamping tools 231 and two second clamping tools 232. The opening size of the jaws of the first clamping tool 213 is larger than the opening size of the jaws of the second clamping tool 232. The first clamping tool 231 can be used to clamp the lower shell 11, the upper shell 12 and the tray 27, and the second clamping tool 232 can be used to clamp the rotating shaft 14, the gear 15 and the bearing 16.

[0024] In this embodiment, the PLC control system module includes a PLC and a touch screen electrically connected to the PLC. The PLC can be used for programming, and the touch screen can perform touch screen control on the entire installation process.

[0025] Specific principle: when installing the gearbox 1, the first industrial robot 21 engages with the first gripping tool 231, and the first industrial robot 21 cooperates with the first gripping tool 231 to clamp the lower shell 11 and transfer it to the installation table 212. At the same time, the first conveyor belt 214, the second conveyor belt 215 and the handling manipulator 216 cooperate to transport the pallet 27 to the specified position. The second industrial robot 22 engages with another first gripping tool 231, and the second industrial robot 22 cooperates with the first gripping tool 231 to grab the pallet 27 and transfer the pallet 27 to the pallet placement table 28. The first industrial robot 21 places the first gripping tool 231 on the gripping tool rack 24 and engages with the second gripping tool 232. The first industrial robot 21 cooperates with the second gripping tool 232 to clamp the rotating shaft 16 and transfer it to the assembly position. The second industrial robot 22 places the first gripping tool 231 on the gripping tool rack 24 and engages with the other second gripping tool 232. The industrial robot 22 cooperates with the second gripping tool 232 to clamp the gear 15 and the bearing 16 in turn and install them on the rotating shaft 14. After the gear 15 and the bearing 16 are installed, the first industrial robot 21 transfers the rotating shaft 14 installed with the gear 15 and the bearing 16 to the lower shell 11. After the transfer of the rotating shaft 14 is completed, the first industrial robot 21 places the second gripping tool 232 on the gripping tool rack 24 and engages with the first gripping tool 231. The first industrial robot 21 cooperates with the first gripping tool 231 to clamp the upper shell 12 and transfer the upper shell 12 to the lower shell 11. When the upper shell 12 is transferred to the lower shell 11, the second industrial robot 22 places the second gripping tool 232 on the gripping tool rack 24 and engages with the electric screwdriver tool 29. The second industrial robot 22 cooperates with the electric screwdriver tool 29 to pick up the bolts 13 supplied by the screw feeding device 211 and install the screws 13 between the lower shell 11 and the upper shell 12, thereby completing the installation of the gearbox 1.

[0026] The gearbox installation collaborative workstation of the embodiment of the utility model involves practical training in basic electronic circuit technology, PLC programming technology, industrial control touch screen application technology, industrial robot programming teaching, electrical control system design and PLC programming, etc. It is a training workstation platform for undergraduate and higher vocational colleges' electromechanical, computer, and automation majors to learn and master industrial robots.

[0027] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A gearbox installation collaborative workstation, comprising a gearbox (1), the gearbox (1) comprising a lower shell (11) and an upper shell (12), the upper shell (12) being installed on the top of the lower shell (11) by means of screws (13), the top of the lower shell (11) and the bottom of the upper shell (12) being provided with a lower groove and an upper groove respectively, the two sides of the top of the lower shell (11) and the two sides of the bottom of the upper shell (12) being provided with a lower mounting groove and an upper mounting groove respectively, the lower mounting groove and the upper mounting groove on the same side forming a mounting hole, the gearbox (1) further comprising a rotating shaft (14), the rotating shaft (14) being provided with a gear (15), the two ends of the rotating shaft (14) being provided with bearings (16), the bearings (16) being fixed inside the mounting hole; It is characterized in that The installation collaborative workstation (2) comprises a first industrial robot (21) and a second industrial robot (22) arranged opposite to each other, a hand tool rack (24) for placing a plurality of hand tools (23), a lower shell placement table (25) for placing a lower shell (11), an upper shell placement table (26) for placing an upper shell (12), a tray placement table (28) for placing a tray (27), an electric screwdriver tool rack (210) for placing an electric screwdriver tool (29), a screw feeding device (211) for supplying screws, and a mounting table (212) for installing a gear box (1), wherein the hand tools (23) and the electric screwdriver tool (29) can be engaged with or separated from the first industrial robot (21) or the second industrial robot (22), a rotating shaft (14), a gear (15) and a bearing (16) are placed in the tray (27), and the first industrial robot (21) and the second industrial robot (22) are respectively electrically connected to a PLC control system module.

2. A gearbox installation collaborative workstation according to claim 1, characterized in that: The installation collaborative workstation (2) further comprises a visual detection device (213), wherein the visual detection device (213) is electrically connected to the PLC control system module.

3. A gearbox installation collaborative workstation according to claim 1, characterized in that: The installation collaborative workstation (2) also includes a first conveyor belt (214) and a second conveyor belt (215) for conveying the pallet (27); a handling robot (216) for transferring the pallet (27) from the first conveyor belt (214) to the second conveyor belt (215) is provided between the output end of the first conveyor belt (214) and the output end of the second conveyor belt (215); the first conveyor belt (214), the second conveyor belt (215) and the handling robot (216) are respectively electrically connected to the PLC control system module.

4. A gearbox installation collaborative workstation according to claim 3, characterized in that: Both ends of the first conveyor belt (214) and the second conveyor belt (215) are provided with photoelectric sensors, and the photoelectric sensors are electrically connected to the PLC control system module.

5. The gearbox installation collaborative workstation according to claim 1, characterized in that: The hand clamping tool (23) comprises two first hand clamping tools (231) and two second hand clamping tools (232), and the opening size of the clamping jaws of the first hand clamping tools (231) is greater than the opening size of the clamping jaws of the second hand clamping tools (232).

6. A gearbox installation collaborative workstation according to claim 1, characterized in that: The PLC control system module includes a PLC and a touch display screen electrically connected to the PLC.

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