Motor rotor insulating layer coating device
The motor rotor insulation layer coating device ensures comprehensive and uniform application of the insulating layer, improving insulation performance and preventing environmental pollution through a coordinated system of threaded rod, pressure block, rotor body, and nozzle with integrated filtration.
Patent Information
- Application Number
- CN202420982169.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing coating devices for motor rotors fail to ensure comprehensive and uniform application of the insulating layer, leading to poor insulation performance.
A motor rotor insulation layer coating device with a threaded rod, pressure block, rotor body, support frame, hydraulic rod, and nozzle system that ensures even coating and prevents splashing, while incorporating a filter to remove impurities.
Achieves uniform and complete coating without cracks or incomplete areas, enhancing insulation performance and preventing environmental pollution.
Smart Images

Figure CN222234644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating devices, in particular to a coating device for an insulating layer of a motor rotor. Background Art
[0002] Coating device technology is a technology used to coat the surface of objects in industrial production. It includes a coating material delivery system, a coating process control system, and a coating tool. Through precise control, the coating device can achieve uniform and consistent coating on the surface of objects to meet the needs of different application fields, such as automobile manufacturing, architectural coating, etc. This technology improves coating efficiency and quality, and saves time and cost in the production process.
[0003] After searching, the Chinese patent announcement number: CN217392734U discloses a lithium battery surface insulation layer coating device, including a frame, a lifting module, a three-axis linear module, a hollow plate and a spray printing head, the lifting module and the three-axis linear module are fixed on the frame, the hollow plate is connected to the lifting module, and the spray printing head is connected to the three-axis linear module and is located directly above the hollow plate. The utility model directly coats the insulation layer on the upper surface of the single battery cover plate, reduces labor, and ensures the uniformity of the insulation medium on the single battery cover plate, ensuring the consistency of the battery module after bundling.
[0004] The beneficial effects in the above patent specification mention that "a hollow plate is provided, and the hollow plate can tightly seal the pole ears on the battery cover to prevent the insulating medium from being coated on the pole ears." Although the above patent has a tight seal to prevent the insulating medium from being coated elsewhere, it cannot guarantee the comprehensiveness and uniformity of the coating liquid during the coating process during specific use, which results in poor insulation performance of the motor in the later stage. Therefore, a motor rotor insulation layer coating device is proposed to solve the above problem. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art, and the proposed motor rotor insulation layer coating device is intended to improve the problem that the prior art cannot ensure the comprehensiveness and uniformity of the coating liquid during the coating process, which results in poor insulation performance of the motor in the later stage.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The motor rotor insulation layer coating device comprises a machine platform, the top of the machine platform is fixedly connected to a support ring, the middle of the top of the machine platform is fixedly connected to a servo motor, the driving end of the servo motor is fixedly connected to a main shaft, the two outer ends of the main shaft are fixedly connected to a shell, the top of the shell is rotatably connected to a threaded rod, the external thread of the threaded rod is connected to a pressure block, and the four sides of the shell are slidably connected to a plurality of rotor bodies, the top of the machine platform is fixedly connected to a lifting component, the driving end of the lifting component is fixedly connected to a barrel, a feed port is provided on the right side of the top of the barrel, the left and right sides of the bottom end of the barrel are fixedly connected to an infusion tube, the inner side wall of the infusion tube is fixedly connected to a nozzle, the external threads of the two nozzles are connected to a protective cover, the left and right sides of the inner wall of the protective cover are fixedly connected to side blocks, and the inside of the nozzle is fixedly connected to an anti-blocking component.
[0008] Furthermore, the lifting assembly includes a support frame, the bottom end of the support frame is fixedly connected to the top of the machine platform, the top of the inner wall of the support frame is fixedly connected to a hydraulic rod, the front and rear sides of the top of the inner wall of the support frame are fixedly connected to telescopic rods, and the bottom end of the telescopic rod is fixedly connected to a limiting block.
[0009] Furthermore, the anti-blocking component includes two support blocks, the bottom ends of the support blocks are fixedly connected to the bottom end of the inner wall of the nozzle, the top ends of the two support blocks are fixedly connected to a rotating column, the outer side of the rotating column is rotatably connected to a spiral blade, the right side of the inner wall of the nozzle is fixedly connected to a frame, and the inner wall of the frame is fixedly connected to a filter.
[0010] Furthermore, the bottom end of the pressing block is in contact with the top end of the inner wall of the rotor body, and the outside of the main shaft is fixedly connected to the inner wall of the pressing block.
[0011] Furthermore, the outside of the pressing block is slidably connected to the inner wall of the shell, and the bottom end of the shell is rotatably connected to the top end of the supporting ring.
[0012] Furthermore, the outside of the telescopic rod is slidably connected to the inner wall of the protective cover, and the top end of the limit block is in contact with the top end of the inner wall of the protective cover.
[0013] Furthermore, the outside of the nozzle is rotatably connected to the inner wall of the side block, and the bottom end of the protective cover is in contact with the top end of the machine platform.
[0014] Furthermore, the bottom end of the limit block contacts the top end of the shell, and four corners of the bottom end of the machine are fixedly connected with organic feet.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, through the mutual cooperation of the threaded rod, the pressure block, the rotor body, the support frame, the hydraulic rod and other structures, the motor rotor is evenly and completely coated, and the insulating layer is effectively prevented from having cracks, holes or incomplete areas, thereby achieving the purpose of improving the insulation performance of the motor. In addition, through the setting of the protective cover, the coating liquid inside it will not splash everywhere, reducing the pollution of the coating liquid to the surrounding environment.
[0017] 2. In the utility model, the flow of the coating liquid is accelerated and the clogging of the coating liquid is prevented by the mutual cooperation of the supporting block, the rotating column, the spiral blade, the frame, the filter screen and the like. The filter screen can filter the impurities in the coating liquid, so that the coating effect is better and the purpose of improving the product quality is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of the motor rotor insulation layer coating device proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the housing structure of the motor rotor insulation layer coating device proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the limit block structure of the motor rotor insulation layer coating device proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the nozzle structure of the motor rotor insulation layer coating device proposed by the utility model;
[0022] Figure 5 The present invention is a schematic diagram of the filter structure of the motor rotor insulation layer coating device proposed by the present invention.
[0023] Legend:
[0024] 1. Machine; 2. Support ring; 3. Motor; 4. Shell; 5. Threaded rod; 6. Pressure block; 7. Rotor body; 8. Support frame; 9. Hydraulic rod; 10. Barrel; 11. Telescopic rod; 12. Infusion tube; 13. Nozzle; 14. Protective cover; 15. Side block; 16. Limit block; 17. Support block; 18. Rotating column; 19. Spiral blade; 20. Frame; 21. Filter; 22. Feed inlet. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1-Figure 2 The utility model provides an embodiment: a motor rotor insulation layer coating device, including a machine platform 1, the four corners of the bottom end of the machine platform 1 are fixedly connected with machine feet, the machine feet here play a supporting role for the machine platform 1, the top of the machine platform 1 is fixedly connected with a support ring 2, the middle of the top of the machine platform 1 is fixedly connected with a servo motor 3, the driving end of the servo motor 3 is fixedly connected with a main shaft, and the servo motor 3 here will drive the main shaft to rotate when rotating.
[0027] Reference Figure 2 The outside of the main shaft is fixedly connected to the inner wall of the pressure block 6, and the two ends of the outside of the main shaft are fixedly connected to the shell 4. When the main shaft rotates, it will drive the shell 4 to rotate together. The bottom end of the shell 4 is rotatably connected to the top of the support ring 2, and the top of the shell 4 is rotatably connected to the threaded rod 5. The outside of the threaded rod 5 is threadedly connected to the pressure block 6. Twisting the threaded rod 5 here will drive the pressure block 6 to move up and down. The outside of the pressure block 6 is slidably connected to the inner wall of the shell 4, and multiple rotor bodies 7 are slidably connected to the four sides of the shell 4.
[0028] Reference Figure 1-Figure 2 When the pressing block 6 descends, it will press the inserted rotor body 7 to prevent it from being thrown out during the coating process. The bottom end of the pressing block 6 contacts the top of the inner wall of the rotor body 7. The top of the machine table 1 is fixedly connected with a lifting assembly, and the lifting assembly here is used to control the subsequent coating device. The lifting assembly includes a support frame 8, and the bottom end of the support frame 8 is fixedly connected to the top of the machine table 1. The top of the inner wall of the support frame 8 is fixedly connected with a hydraulic rod 9. The front and rear sides of the top of the inner wall of the support frame 8 are fixedly connected with telescopic rods 11. The support frame 8 here provides stable support for the telescopic rod 11.
[0029] Reference Figure 1 and Figure 3 The bottom end of the telescopic rod 11 is fixedly connected to a limit block 16, the bottom end of the limit block 16 contacts the top end of the shell 4, and the top end of the limit block 16 contacts the top end of the inner wall of the protective cover 14. The limit block 16 here ensures that the telescopic rod 11 will not leave the range of motion of the protective cover 14, and will keep it moving up and down in a straight line without deviation. The driving end of the lifting assembly is fixedly connected to the barrel 10, and a feed port 22 is opened on the right side of the top end of the barrel 10. The feed port 22 here is used to pour the coating liquid.
[0030] Reference Figure 1 and Figure 4The left and right sides of the bottom end of the barrel 10 are fixedly connected with an infusion tube 12, and the infusion tube 12 here is used to transport the coating liquid. The inner wall of the infusion tube 12 is fixedly connected with a nozzle 13, and the external threads of the two nozzles 13 are connected with a protective cover 14. The nozzle 13 here can spray the coating liquid to coat the rotor body 7, and the protective cover 14 here prevents the coating liquid from splashing and prevents environmental pollution. The bottom end of the protective cover 14 is in contact with the top of the machine 1.
[0031] Reference Figure 3-Figure 5 The outside of the telescopic rod 11 is slidably connected to the inner wall of the protective cover 14, and the left and right sides of the inner wall of the protective cover 14 are fixedly connected with side blocks 15. The outside of the nozzle 13 is rotatably connected to the inner wall of the side block 15. The side block 15 here provides additional support for the nozzle 13 to make it more stable. The inside of the nozzle 13 is fixedly connected with an anti-blocking component, and the anti-blocking component includes two support blocks 17. The anti-blocking component here is used to prevent the coating liquid from being blocked in the nozzle 13, and the bottom end of the support block 17 is fixedly connected to the bottom end of the inner wall of the nozzle 13.
[0032] Reference Figure 5 The top ends of the two support blocks 17 are fixedly connected with a rotating column 18, and the support blocks 17 here provide stable support for the rotating column 18. The external rotation of the rotating column 18 is connected with a spiral blade 19. When the coating liquid flows through, it will drive the spiral blade 19 to rotate. After the spiral blade 19 rotates, it will in turn assist the coating liquid to prevent it from being blocked. The right side of the inner wall of the nozzle 13 is fixedly connected with a frame 20, and the inner wall of the frame 20 is fixedly connected with a filter screen 21. The filter screen 21 here is used to filter impurities in the coating liquid to prevent it from affecting the coating process.
[0033] Working principle: When using this device, the staff can first place the rotor body 7 to be coated in the holes around the shell 4, and then twist the threaded rod 5. At this time, the threaded rod 5 will drive the pressure block 6 inside the shell 4 to move up and down, and the block at the bottom will gradually press the tail end of the rotor body 7 to prevent it from slipping, and then start the servo motor 3. The support ring 2 here plays a role in supporting the shell 4 to keep it stable during rotation.
[0034] Then start the hydraulic rod 9, and the telescopic rod 11 here will extend and retract up and down with the hydraulic rod 9. At this time, the hydraulic rod 9 will drive the protective cover 14 at the bottom to descend until it completely covers the shell 4, and then fill the coating liquid into the feed barrel 10 from the feed port 22. At this time, the coating liquid will flow along the infusion tube 12 into the nozzle 13. The side block 15 here plays a supporting role, and the limit block 16 here limits the range of motion of the telescopic rod 11 so that it will not be separated from the protective cover 14.
[0035] After flowing into the nozzle 13, it will be further sprayed out from the nozzle of the nozzle 13 to coat the surface of the motor rotor. Because the shell 4 is rotating with the motor rotor around it at this time, the coating effect can be guaranteed to be complete and uniform. The frame 20 in the nozzle 13 here serves to fix the filter 21, and the filter 21 can block impurities in the coating liquid. The spiral blade 19 here will rotate under the support of the support block 17 and the rotating column 18 to ensure the circulation of the coating liquid and prevent blockage.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A motor rotor insulation coating device, comprising a machine (1), characterized in that: The top of the machine platform (1) is fixedly connected to a support ring (2), the middle of the top of the machine platform (1) is fixedly connected to a servo motor (3), the driving end of the servo motor (3) is fixedly connected to a main shaft, the two outer ends of the main shaft are fixedly connected to a shell (4), the top of the shell (4) is rotatably connected to a threaded rod (5), the outer surface of the threaded rod (5) is threadedly connected to a pressure block (6), the four sides of the shell (4) are slidably connected to a plurality of rotor bodies (7), and the top of the machine platform (1) is fixedly connected to a lifting assembly. The driving end of the lifting component is fixedly connected to a barrel (10), a feed port (22) is provided on the right side of the top end of the barrel (10), the left and right sides of the bottom end of the barrel (10) are fixedly connected to an infusion tube (12), the inner side wall of the infusion tube (12) is fixedly connected to a nozzle (13), the outer surfaces of the two nozzles (13) are threadedly connected to a protective cover (14), the left and right sides of the inner wall of the protective cover (14) are fixedly connected to side blocks (15), and the inside of the nozzle (13) is fixedly connected to an anti-blocking component.
2. The motor rotor insulation layer coating device according to claim 1, characterized in that: The lifting assembly comprises a support frame (8), the bottom end of the support frame (8) is fixedly connected to the top end of the machine platform (1), the top end of the inner wall of the support frame (8) is fixedly connected to a hydraulic rod (9), the front and rear sides of the top end of the inner wall of the support frame (8) are fixedly connected to telescopic rods (11), and the bottom end of the telescopic rod (11) is fixedly connected to a limit block (16).
3. The motor rotor insulation layer coating device according to claim 1, characterized in that: The anti-blocking component comprises two support blocks (17), the bottom ends of the support blocks (17) are fixedly connected to the bottom ends of the inner walls of the nozzles (13), the top ends of the two support blocks (17) are fixedly connected to rotating columns (18), the outer portions of the rotating columns (18) are rotatably connected to spiral blades (19), the right side of the inner wall of the nozzles (13) is fixedly connected to a frame (20), and the inner wall of the frame (20) is fixedly connected to a filter screen (21).
4. The motor rotor insulation layer coating device according to claim 1, characterized in that: The bottom end of the pressing block (6) contacts the top end of the inner wall of the rotor body (7), and the outside of the main shaft is fixedly connected to the inner wall of the pressing block (6).
5. The motor rotor insulation layer coating device according to claim 1, characterized in that: The outside of the pressing block (6) is slidably connected to the inner wall of the shell (4), and the bottom end of the shell (4) is rotatably connected to the top end of the support ring (2).
6. The motor rotor insulation layer coating device according to claim 2, characterized in that: The outside of the telescopic rod (11) is slidably connected to the inner wall of the protective cover (14), and the top end of the limit block (16) is in contact with the top end of the inner wall of the protective cover (14).
7. The motor rotor insulation layer coating device according to claim 1, characterized in that: The outside of the spray head (13) is rotatably connected to the inner wall of the side block (15), and the bottom end of the protective cover (14) is in contact with the top end of the machine platform (1).
8. The motor rotor insulation layer coating device according to claim 2, characterized in that: The bottom end of the limit block (16) contacts the top end of the shell (4), and the four corners of the bottom end of the machine platform (1) are fixedly connected with mechanical feet.
Citation Information
Cited By
A motor rotor insulation layer coating device
CN224843452U
