Automatic tea leaf picking and processing integrated mechanism

Abstract

The utility model discloses an automatic tea leaf picking and processing integrated mechanism, which relates to the technical field of tea leaf picking and comprises a suction head and a screening unit. A box body is fixedly installed at the upper ends of the supporting columns. A power box is installed on the box body. Exhaust fans are symmetrically installed at the lower end of the box body. Connecting pipes are symmetrically arranged at the two ends of the box body. Suction heads are arranged at the front ends of the connecting pipes. A treatment box is arranged on the right side of the box body. Sealing doors are symmetrically arranged on the treatment box, damping units are arranged at the lower ends of the bottom plates, and a driving unit is arranged below the damping unit on the right side; the suction head comprises a suction shell, a driving motor, a threshing rod and a rotating shaft, the driving motor is fixedly installed at the outer end of the suction shell, the rotating shaft is fixedly and rotatably installed at the two ends of the interior of the suction shell, through the arrangement of the threshing rod, tea leaves on branches can be knocked off, the purpose of automatic picking is achieved, and the tea leaf picking efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tea picking, in particular to an integrated automatic tea picking and processing mechanism. Background Art

[0002] Tea is one of the important cultural symbols of China, and tea beverages made from it are one of the three major beverages in the world and are deeply loved by people from all over the world. Therefore, there is a huge demand for tea all over the world, and China, as the world's largest tea producer, also has the world's largest tea production industry.

[0003] Although China has a huge tea production, most of the tea produced is for domestic consumption. Because domestic tea consumers are influenced by the long-standing tea culture, they have strict standards for tea, which means that China's tea production is still mainly based on manual picking.

[0004] When picking tea leaves, they are picked by picking machines. Traditional tea picking machines are usually portable tea picking machines. Long-term operation of tea pickers with portable tea picking machines will cause discomfort symptoms such as hand pain, and the tea picking efficiency is low. It is inevitable that the tea tree ridges will be cut during the picking process. Therefore, the tea leaves need to be separated after picking to separate the tender tea grass so that the processed tea leaves are purer. In the prior art, the picking machine and the separator are two types of equipment. Picking first and then separating, which requires two processes to complete, wasting time and manpower. After the tea leaves are picked, they are piled together and then separated, and the effect is relatively poor. After separation, the tea tree ridges are still mixed inside, which cannot meet the production needs. For this reason, we propose a tea picking and separation all-in-one machine. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an integrated mechanism for automatic tea picking and processing, which can not only realize automatic tea picking and reduce the workload of staff, but also carry out picking and separation at the same time, has high work efficiency, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated mechanism for automatic tea picking and processing, including a suction head and a screening unit;

[0007] A support is symmetrically installed on the right side of the upper end of the bottom plate, a box is fixedly installed on the upper end of the support, a power box is installed on the box, an exhaust fan is symmetrically installed on the lower end of the box, connecting pipes are symmetrically provided at both ends of the box, a suction head is provided at the front end of the connecting pipe, a processing box is provided on the right side of the box, an extraction unit is provided on the processing box, a screening unit is provided inside the processing box, and a sealing door is symmetrically provided on the processing box, a shock absorbing unit is provided at the lower end of the bottom plate, and a driving unit is provided below the shock absorbing unit on the right side;

[0008] The suction head includes a suction shell, a driving motor, a leaf beating rod and a rotating shaft, wherein the driving motor is fixedly installed on the outer end of the suction shell, and the rotating shafts are fixedly and rotatably installed at both ends of the interior of the suction shell, and the leaf beating rod is fixedly installed between the rotating shafts. The output shaft of the driving motor passes through the suction shell and is fixedly connected to the left rotating shaft. The suction shell is installed with a protective mesh cover, and the output end of the driving motor is connected to the input end of an external controller. The external controller starts the driving motor, and the driving motor drives the rotating shaft to rotate. The rotation of the rotating shaft drives the leaf beating rod to start rotating, and the tea leaves on the branches inserted into the inner cavity of the suction shell through the protective mesh cover are knocked off. By setting the leaf beating rod, the tea leaves on the branches can be knocked off, thereby achieving the purpose of automatic picking and improving the efficiency of tea picking.

[0009] When in use, the external controller starts the dual-output shaft motor, the dual-output shaft motor drives the driving wheel to rotate, and then drives the equipment to move, starts the drive motor, the drive motor drives the rotating shaft to rotate, the rotation of the rotating shaft drives the leaf-beating rod to start rotating, and the tea leaves on the branches inserted into the inner cavity of the suction shell through the protective mesh cover are knocked off, the exhaust fan is started, the exhaust fan sucks the tea leaves into the box through the connecting pipe, starts the extraction pump, the extraction pump sends the picked tea leaves into the processing box through the extraction pipe, starts the vibration motor, and the vibration motor drives the screen plate to move up and down in the slide for screening.

[0010] The front end of the box body is evenly installed with fixing rods, one end of the fixing rods is fixedly connected to the mounting frame, a suction shell is fixedly installed on the mounting frame, one end of the connecting pipe is connected to the box body, and the other end of the connecting pipe passes through the mounting frame and is connected to the suction shell. Through the arrangement of the fixing rods and the mounting frame, the connecting pipe and the suction head can be moved and fixed.

[0011] Furthermore, the extraction unit includes an extraction pump and an extraction pipe, the extraction pump is fixedly installed on the upper end of the processing box, the discharge port of the extraction pump is connected to the processing box, the feed port of the extraction pump is connected to the extraction pipe, the extraction pipe passes through the box body and extends into the box body, the input end of the extraction pump is electrically connected to the output end of the external controller, the external controller starts the extraction pump, and the extraction pump sends the picked tea leaves into the processing box through the extraction pipe. Through the arrangement of the extraction pump and the extraction pipe, the picked tea leaves can be separated when they are sent to the processing box.

[0012] Furthermore, the screening unit includes a slide, a sieve plate and a vibration motor. A support plate is symmetrically installed inside the processing box, a vibration motor is fixedly installed on the upper end of the support plate, a sieve plate is provided on the upper end of the vibration motor, and the output shaft of the vibration motor is fixedly connected to the lower end of the sieve plate. Slides are symmetrically opened inside the processing box, the sieve plate is slidably connected to the slide, the input end of the vibration motor is electrically connected to the output end of the external controller, the external controller starts the vibration motor, and the vibration motor moves the sieve plate up and down in the slide for screening. Through the arrangement of the vibration motor and the sieve plate, the tea leaves can be fully separated from the tea tree ridges, and a good separation effect is achieved.

[0013] Furthermore, the shock absorbing unit includes a damping rod and a shock absorbing spring. The damping rod is fixedly installed at the lower end of the base plate, a disc is installed at the lower end of the damping rod, and a shock absorbing spring is sleeved on the damping rod. Through the arrangement of the damping rod and the shock absorbing spring, when the equipment body moves, the damping rod and the shock absorbing spring can absorb the impact caused by the vibration during the movement, thereby preventing the equipment from being damaged by the vibration and extending the service life of the equipment.

[0014] Furthermore, the driving unit includes a disc, a mounting plate and a driving wheel, a mounting plate is symmetrically installed at the lower end of the right disc, a driving wheel is arranged between the mounting plates, a dual-output shaft motor is arranged between the driving wheels, the dual output shafts of the dual-output shaft motor pass through the mounting plate and are fixedly connected to the driving wheel, a universal wheel is fixedly installed at the lower end of the left disc, the input end of the dual-output shaft motor is electrically connected to the output end of the external controller, the external controller starts the dual-output shaft motor, the dual-output shaft motor drives the driving wheel to rotate, and then drives the equipment to move, through the setting of the dual-output shaft motor and the driving wheel, power can be provided to the equipment body, and the work intensity of the staff can be reduced.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the automatic tea picking and processing integrated mechanism has the following advantages:

[0016] 1. By setting the leaf-beating rod, the tea leaves on the branches can be knocked off, achieving the purpose of automatic picking and improving the efficiency of tea picking.

[0017] 2. Through the setting of vibration motor and sieve plate, tea leaves and tea tree ridges can be fully separated, with good separation effect.

[0018] 3. Through the setting of dual output shaft motor and driving wheel, power can be provided for the equipment body, which can reduce the work intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the internal cross-section of the structure of the utility model.

[0021] Figure 3 It is a cross-sectional schematic diagram of the suction head of the utility model.

[0022] Figure 4 It is a right side view schematic diagram of the utility model structure.

[0023] In the figure: 1 bottom plate, 2 box body, 3 suction head, 301 drive motor, 302 leaf beating rod, 303 rotating shaft, 4 mounting frame, 5 fixing rod, 6 extraction unit, 601 extraction pump, 602 extraction pipe, 7 processing box, 8 screening unit, 801 slide chute, 802 screen plate, 803 vibration motor, 804 support plate, 9 sealing door, 10 shock absorbing unit, 101 damping rod, 102 shock absorbing spring, 11 drive unit, 111 disc, 112 mounting plate, 113 driving wheel, 114 dual output shaft motor, 115 universal wheel, 12 exhaust fan, 13 power box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 , This embodiment provides a technical solution: an integrated mechanism for automated tea picking and processing, including a suction head 3 and a screening unit 8;

[0026] A support is symmetrically installed on the right side of the upper end of the bottom plate 1, a box body 2 is fixedly installed on the upper end of the support, a power box 13 is installed on the box body 2, an exhaust fan 12 is symmetrically installed on the lower end of the box body 2, connecting pipes are symmetrically provided at both ends of the box body 2, a suction head 3 is provided at the front end of the connecting pipe, a processing box 7 is provided on the right side of the box body 2, an extraction unit 6 is provided on the processing box 7, a screening unit 8 is provided inside the processing box 7, and a sealing door 9 is symmetrically provided on the processing box 7, and a shock absorbing unit 10 is provided at the lower end of the bottom plate 1, and a driving unit 11 is provided below the shock absorbing unit 10 on the right side;

[0027] The suction head 3 includes a suction shell, a driving motor 301, a leaf beating rod 302 and a rotating shaft 303. The driving motor 301 is fixedly installed on the outer end of the suction shell, and the rotating shafts 303 are fixedly and rotatably installed at both ends of the suction shell. The leaf beating rod 302 is fixedly installed between the rotating shafts 303. The output shaft of the driving motor 301 passes through the suction shell and is fixedly connected to the left rotating shaft 303. The suction shell is installed with a protective mesh cover. The output end of the driving motor 301 is connected to the input end of the external controller. The external controller starts the driving motor 301, and the driving motor 301 rotates the rotating shaft 303. The rotation of the rotating shaft 303 drives the leaf beating rod 302 to start rotating, and the tea leaves on the branches inserted into the inner cavity of the suction shell through the protective mesh cover are knocked off. By setting the leaf beating rod 302, the tea leaves on the branches can be knocked off, thereby achieving the purpose of automatic picking and improving the efficiency of tea picking.

[0028] Fixed rods 5 are evenly installed at the front end of the box body 2, one end of the fixed rod 5 is fixedly connected to the mounting frame 4, a suction shell is fixedly installed on the mounting frame 4, one end of the connecting pipe is connected to the box body 2, and the other end of the connecting pipe passes through the mounting frame 4 and is connected to the suction shell. Through the arrangement of the fixed rod 5 and the mounting frame 4, the connecting pipe and the suction head 3 can be moved and fixed.

[0029] The extraction unit 6 includes an extraction pump 601 and an extraction pipe 602. The extraction pump 601 is fixedly installed at the upper end of the processing box 7. The discharge port of the extraction pump 601 is connected to the processing box 7. The feed port of the extraction pump 601 is connected to the extraction pipe 602. The extraction pipe 602 passes through the box body 2 and extends to the inside of the box body 2. The input end of the extraction pump 601 is electrically connected to the output end of the external controller. The external controller starts the extraction pump 601, and the extraction pump 601 sends the picked tea leaves into the processing box 7 through the extraction pipe 602. Through the arrangement of the extraction pump 601 and the extraction pipe 602, the picked tea leaves can be separated when they are sent to the processing box 7.

[0030] The screening unit 8 includes a chute 801, a sieve plate 802 and a vibration motor 803. A support plate 804 is symmetrically installed inside the processing box 7. A vibration motor 803 is fixedly installed on the upper end of the support plate 804. A sieve plate 802 is provided on the upper end of the vibration motor. The output shaft of the vibration motor 803 is fixedly connected to the lower end of the sieve plate 802. A chute 801 is symmetrically opened inside the processing box 7. The sieve plate 802 is slidably connected to the chute 801. The input end of the vibration motor 803 is electrically connected to the output end of the external controller. The external controller starts the vibration motor 803. The vibration motor 803 moves the sieve plate 802 up and down in the chute 801 for screening. Through the arrangement of the vibration motor 803 and the sieve plate 802, the tea leaves can be fully separated from the tea tree ridges, and a good separation effect is achieved.

[0031] The shock absorbing unit 10 includes a damping rod 101 and a shock absorbing spring 102. The damping rod 101 is fixedly installed at the lower end of the base plate 1, and a disc 111 is installed at the lower end of the damping rod 101. The shock absorbing spring 102 is sleeved on the damping rod 101. Through the arrangement of the damping rod 101 and the shock absorbing spring 102, when the device body moves, the damping rod 101 and the shock absorbing spring 102 can absorb the impact caused by the vibration during the movement, thereby preventing the device from being damaged by the vibration and extending the service life of the device.

[0032] The driving unit 11 includes a disc 111, a mounting plate 112 and a driving wheel 113. The mounting plate 112 is symmetrically installed at the lower end of the right disc 111, and a driving wheel 113 is arranged between the mounting plates 112. A dual-output shaft motor 114 is arranged between the driving wheels 113. The dual output shafts of the dual-output shaft motor 114 pass through the mounting plate 112 and are fixedly connected to the driving wheels 113. A universal wheel 115 is fixedly installed at the lower end of the left disc 111. The input end of the dual-output shaft motor 114 is electrically connected to the output end of the external controller. The external controller starts the dual-output shaft motor 114, and the dual-output shaft motor 114 rotates the driving wheel 113, thereby moving the equipment. Through the arrangement of the dual-output shaft motor 114 and the driving wheel 113, power can be provided for the equipment body, which can reduce the work intensity of the staff.

[0033] The working principle of the automatic tea picking and processing integrated mechanism provided by the utility model is as follows: when in use, the external controller starts the dual-output shaft motor 114, and the dual-output shaft motor 114 drives the driving wheel 113 to rotate, and then drives the device to move, which can provide power for the device body and reduce the work intensity of the staff. The drive motor 301 is started, and the drive motor 301 drives the rotating shaft 303 to rotate. The rotation of the rotating shaft 303 drives the leaf-beating rod 302 to start rotating, and the tea leaves on the branches inserted into the inner cavity of the suction shell through the protective mesh cover are knocked off, so as to achieve the purpose of automatic picking and improve the efficiency of tea picking. The exhaust fan 12 is started, and the exhaust fan 12 sucks the tea leaves through the connecting pipe Take it into the box body 2, start the extraction pump 601, and the extraction pump 601 sends the picked tea leaves into the processing box 7 through the extraction pipe 602. The picked tea leaves can be separated when they are sent to the processing box 7. The setting of the fixing rod 5 and the mounting frame 4 can play a role in moving and fixing the connecting pipe and the suction head 3. Start the vibration motor 803, and the vibration motor 803 moves the screen plate 802 up and down in the slide 801 for screening. The tea leaves can be fully separated from the tea tree ridges and have a good separation effect. The damping rod 101 and the shock-absorbing spring 102 can absorb the impact caused by the vibration during the movement, which can prevent the equipment from being damaged by the vibration and extend the service life of the equipment.

[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Automatic tea picking and processing integrated mechanism, characterized by: It comprises a suction head (3) and a screening unit (8); A support is symmetrically installed on the right side of the upper end of the bottom plate (1), a box body (2) is fixedly installed on the upper end of the support body, a power box (13) is installed on the box body (2), an exhaust fan (12) is symmetrically installed on the lower end of the box body (2), connecting pipes are symmetrically provided at both ends of the box body (2), a suction head (3) is provided at the front end of the connecting pipe, a processing box (7) is provided on the right side of the box body (2), an extraction unit (6) is provided on the processing box (7), a screening unit (8) is provided inside the processing box (7), and a sealing door (9) is symmetrically provided on the processing box (7), a shock absorbing unit (10) is provided at the lower end of the bottom plate (1), and a driving unit (11) is provided below the right shock absorbing unit (10); The suction head (3) comprises a suction shell, a drive motor (301), a leaf-beating rod (302) and a rotating shaft (303); the drive motor (301) is fixedly mounted on the outer end of the suction shell; the rotating shafts (303) are fixedly mounted on both ends of the interior of the suction shell for rotation; the leaf-beating rod (302) is fixedly mounted between the rotating shafts (303); the output shaft of the drive motor (301) passes through the suction shell and is fixedly connected to the left rotating shaft (303); the suction shell is provided with a protective mesh cover; the output end of the drive motor (301) is connected to the input end of an external controller.

2. The automatic tea picking and processing integrated mechanism according to claim 1 is characterized by: The front end of the box body (2) is evenly mounted with fixing rods (5), one end of the fixing rods (5) is fixedly connected to a mounting frame (4), a suction shell is fixedly mounted on the mounting frame (4), one end of the connecting pipe is connected to the box body (2), and the other end of the connecting pipe passes through the mounting frame (4) and is connected to the suction shell.

3. The automatic tea picking and processing integrated mechanism according to claim 1 is characterized by: The extraction unit (6) comprises an extraction pump (601) and an extraction pipe (602); the extraction pump (601) is fixedly mounted on the upper end of the processing box (7); the discharge port of the extraction pump (601) is connected to the processing box (7); the feed port of the extraction pump (601) is connected to the extraction pipe (602); the extraction pipe (602) passes through the box body (2) and extends into the interior of the box body (2); the input end of the extraction pump (601) is electrically connected to the output end of an external controller.

4. The automatic tea picking and processing integrated mechanism according to claim 1 is characterized by: The screening unit (8) comprises a slide groove (801), a sieve plate (802) and a vibration motor (803); a support plate (804) is symmetrically installed inside the processing box (7); a vibration motor (803) is fixedly installed on the upper end of the support plate (804); a sieve plate (802) is provided on the upper end of the vibration motor; an output shaft of the vibration motor (803) is fixedly connected to the lower end of the sieve plate (802); slide grooves (801) are symmetrically opened inside the processing box (7); the sieve plate (802) is slidably connected to the slide grooves (801); and an input end of the vibration motor (803) is electrically connected to an output end of an external controller.

5. The automatic tea picking and processing integrated mechanism according to claim 1 is characterized by: The shock absorbing unit (10) comprises a damping rod (101) and a shock absorbing spring (102); the damping rod (101) is fixedly mounted on the lower end of the base plate (1); a disc (111) is mounted on the lower end of the damping rod (101); and the shock absorbing spring (102) is sleeved on the damping rod (101).

6. The automatic tea picking and processing integrated mechanism according to claim 1, characterized in that: The driving unit (11) comprises a disc (111), a mounting plate (112) and a driving wheel (113); the mounting plate (112) is symmetrically mounted on the lower end of the right disc (111); driving wheels (113) are arranged between the mounting plates (112); a dual-output shaft motor (114) is arranged between the driving wheels (113); dual output shafts of the dual-output shaft motor (114) pass through the mounting plate (112) and are fixedly connected to the driving wheels (113); a universal wheel (115) is fixedly mounted on the lower end of the left disc (111); and an input end of the dual-output shaft motor (114) is electrically connected to an output end of an external controller.

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