Acrylic acid on-line blending system
By using pipeline mixer and temperature control pipe in the acrylic online dispensing system, the problems of unstable acrylic concentration and temperature influence are solved, and the constant acrylic concentration and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202323187784.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-11-25
AI Technical Summary
The existing online acrylic mixing system causes unstable acrylic concentration during the mixing process, affecting production efficiency, and excessive or low pipeline temperature may affect the liquid.
An online distribution system including pure water pipes, acrylic pipes and acrylic storage tanks was designed. The acrylic and water were fully mixed in the pipeline in a pre-set proportion through the pipeline mixer, and the constant temperature was maintained using the temperature control pipe to ensure the acrylic concentration. Constant.
The constant acrylic concentration is achieved, the production efficiency is improved, the influence of temperature fluctuations on the liquid during the dispensing process is avoided, the system structure is simplified and the operation is more convenient.
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Figure CN222239659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of acrylic acid preparation, in particular to an acrylic acid online preparation system. Background Art
[0002] The acrylic acid online mixing system is a supporting equipment for mixing acrylic acid and water. At present, the domestic acrylic acid mixing generally adopts the method of injecting acrylic acid into the acrylic acid storage tank, measuring the amount of acrylic acid injected, calculating the amount of water to be added according to the concentration, and then adding water into the acrylic acid storage tank. Subsequently, a circulating pump is used to circulate the water and acrylic acid through the circulation to mix. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of the acrylic acid online mixing system.
[0003] The existing online acrylic acid mixing system has certain drawbacks when in use. During the mixing process, if the production needs to use the prepared acrylic acid, it can only wait. It can only be put into production after the mixing is completed and tested to be qualified. This will have a certain impact on production and reduce production efficiency. When mixing, the temperature of the pipeline is too high or too low, which can easily cause a certain impact on the liquid. In view of the defects of acrylic acid mixing, the acrylic acid mixing is optimized and modified. To this end, we propose an online acrylic acid mixing system. Utility Model Content
[0004] Technical problem solved: In view of the deficiencies in the prior art, the utility model provides an online acrylic acid mixing system, which optimizes and transforms the acrylic acid mixing, fully mixes acrylic acid and water in a pipeline according to a preset ratio of water to acrylic acid, ensures that the concentration of acrylic acid entering the acrylic acid storage tank is a certain constant value, and solves the problem of unstable acrylic acid concentration affecting production during the mixing process due to the mixing of acrylic acid in the storage tank, and can effectively solve the problems in the background technology.
[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an acrylic acid online mixing system, including a pure water pipe, an acrylic acid pipe and an acrylic acid storage tank, the pure water pipe and the acrylic acid pipe are both connected to a pipeline mixer, the pipeline mixer is connected to the position of the acrylic acid storage tank, the inlet end of the acrylic pipe is connected to an acrylic box, the inlet end of the pure water pipe is connected to a pure water tank, the pure water pipe is sequentially provided with a pure water pipeline shut-off valve, a pure water pipeline flow meter and a pure water flow regulating valve, the acrylic pipe is sequentially provided with an acrylic pipeline shut-off valve, an unloading pump, an acrylic flow meter and an acrylic flow regulating valve, and the acrylic storage tank is installed with an acrylic liquid level meter.
[0006] Preferably, the pure water inside the pure water tank passes through the pure water pipe and sequentially passes through the pure water pipe cut-off valve, the pure water pipe flow meter and the pure water flow regulating valve to enter the interior of the pipeline mixer, and the acrylic acid inside the acrylic box passes through the acrylic pipe and sequentially passes through the acrylic pipe cut-off valve, the unloading pump, the acrylic flow meter and the acrylic flow regulating valve to enter the interior of the pipeline mixer for mixing.
[0007] Preferably, the acrylic flowmeter measures and adjusts the flow through an acrylic flow regulating valve, and the pure water pipeline flowmeter measures and adjusts the flow through a pure water flow regulating valve, and the flow rates of the pure water pipeline flowmeter and the acrylic flowmeter are determined according to a certain ratio.
[0008] Preferably, a temperature control tube is positioned on the outer wall of the pipeline mixer, the temperature control tube is connected to a water outlet pipe and a water return pipe, the water outlet pipe and the water return pipe are both connected to a water storage tank, a water outlet pump is installed at a position inside the water storage tank connected to the water outlet pipe, a filter is installed at a position inside the water storage tank at one end of the return pipe, a temperature control board and a temperature control seat are installed at the bottom of the water storage tank, a temperature sensor is installed on the temperature control tube, and a thermostat is installed on both the temperature sensor and the temperature control board.
[0009] Preferably, the temperature control pipe, the water outlet pipe, the water return pipe and the water storage tank circulate among each other, and the water outlet pump outputs the pure water inside the water storage tank through the water outlet pipe to circulate inside the temperature control pipe and flows back from the position of the water return pipe.
[0010] Preferably, the temperature control plate is fixed to the temperature control seat, the temperature controller drives the temperature control plate to heat the position, and the output end of the temperature sensor is electrically connected to the input end of the temperature controller.
[0011] Beneficial effects: Compared with the prior art, the utility model provides an acrylic acid online blending system, which has the following beneficial effects: the acrylic acid online blending system optimizes and transforms the acrylic acid blending, fully mixes acrylic acid and water in a pipeline according to a preset ratio of water to acrylic acid, ensures that the concentration of acrylic acid entering the acrylic acid storage tank is a certain constant value, solves the problem that the acrylic acid concentration is unstable during the blending process due to the blending of acrylic acid in the storage tank, affects production, can better realize the acrylic acid blending, and the concentration of acrylic acid after blending is constant. When the acrylic acid is unloaded by the unloading pump, the acrylic acid pipeline shut-off valve is opened, and the unloading pump is turned on to unload the acrylic acid into the acrylic acid storage tank. During the unloading process, the acrylic acid unloading speed is regulated to be constant by the acrylic acid flow regulating valve, that is, the acrylic acid flow meter is constant, and the water inlet value, that is, the flow of the pure water pipeline flow meter, is determined by proportional calculation. The flow of the pure water pipeline flow meter is regulated by the pure water flow regulating valve to ensure that the flow ratio of the acrylic acid flow meter and the flow of the pure water pipeline flow meter is constant. After water and acrylic acid are mixed in the pipeline, they are fully mixed by the pipeline mixer and then enter the acrylic acid storage tank. This ensures that the concentration of acrylic acid entering the acrylic acid storage tank is consistent with the concentration required for production, and the preparation process does not affect production and use. The entire acrylic acid online preparation system has a simple structure, is easy to operate, and has better effect than the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the overall structure of an acrylic acid online mixing system.
[0013] Figure 2 The utility model is a schematic diagram of the structure of a pure water pipe and an acrylic acid pipe in an acrylic acid online mixing system.
[0014] Figure 3 The utility model is a schematic diagram of the structure of an acrylic acid storage tank in an acrylic acid online mixing system.
[0015] Figure 4 The utility model is a schematic diagram of the structure of a temperature control tube in an acrylic acid online mixing system.
[0016] In the figure: 1. Pure water pipeline shut-off valve; 2. Pure water pipeline flow meter; 3. Pure water flow regulating valve; 4. Acrylic flow meter; 5. Acrylic flow regulating valve; 6. Pipeline mixer; 7. Acrylic storage tank; 8. Acrylic pipeline shut-off valve; 9. Unloading pump; 10. Acrylic level gauge; 11. Pure water tank; 12. Pure water pipe; 13. Acrylic box; 14. Acrylic pipe; 15. Temperature control pipe; 16. Water outlet pipe; 17. Water outlet pump; 18. Water storage tank; 19. Temperature control board; 20. Temperature control seat; 21. Filter; 22. Thermostat; 23. Return pipe; 24. Temperature sensor. DETAILED DESCRIPTION
[0017] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the utility model, rather than all of the embodiments, and are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
[0018] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] like Figure 1-4As shown, an acrylic acid online preparation system includes a pure water pipe 12, an acrylic acid pipe 14 and an acrylic acid storage tank 7. The pure water pipe 12 and the acrylic acid pipe 14 are both connected to a pipeline mixer 6. The pipeline mixer 6 is connected to the position of the acrylic acid storage tank 7. The inlet end of the acrylic acid pipe 14 is connected to an acrylic acid box 13. The inlet end of the pure water pipe 12 is connected to a pure water tank 11. The pure water pipe 12 is provided with a pure water pipe shut-off valve 1, a pure water pipe flow meter 2 and a pure water flow regulating valve 3 in sequence. The acrylic acid pipe 14 is provided with an acrylic acid pipe shut-off valve 8, an unloading pump 9, an acrylic acid flow meter 4 and an acrylic acid flow regulating valve 5 in sequence. The acrylic acid storage tank 7 is installed with an acrylic acid level meter 10. The acrylic acid preparation is optimized and modified, and acrylic acid and water are fully mixed in the pipeline according to a preset ratio of water to acrylic acid to ensure that the concentration of acrylic acid entering the acrylic acid storage tank is a certain constant value, so as to solve the problem that the acrylic acid concentration is unstable and affects production during the preparation process due to the preparation of acrylic acid in the storage tank.
[0021] Furthermore, the pure water in the pure water tank 11 passes through the pure water pipe 12 and sequentially passes through the pure water pipe cut-off valve 1, the pure water pipe flowmeter 2 and the pure water flow regulating valve 3 to enter the interior of the pipe mixer 6, and the acrylic acid in the acrylic box 13 passes through the acrylic pipe 14 and sequentially passes through the acrylic pipe cut-off valve 8, the unloading pump 9, the acrylic flowmeter 4 and the acrylic flow regulating valve 5 to enter the interior of the pipe mixer 6 for mixing.
[0022] Furthermore, the acrylic flowmeter 4 measures and adjusts the flow through the acrylic flow regulating valve 5, the pure water pipeline flowmeter 2 measures and adjusts the flow through the pure water flow regulating valve 3, and the flow rates of the pure water pipeline flowmeter 2 and the acrylic flowmeter 4 are determined according to a certain ratio.
[0023] Furthermore, a temperature control tube 15 is positioned on the outer wall of the pipeline mixer 6, and the temperature control tube 15 is connected to a water outlet pipe 16 and a water return pipe 23. The water outlet pipe 16 and the return pipe 23 are both connected to a water storage tank 18. A water outlet pump 17 is installed at a position inside the water storage tank 18 connected to the water outlet pipe 16. A filter screen 21 is installed at a position inside the water storage tank 18 at one end of the return pipe 23. A temperature control plate 19 and a temperature control seat 20 are installed at the bottom of the water storage tank 18. A temperature sensor 24 is installed on the temperature control tube 15, and a thermostat 22 is installed on the temperature sensor 24 and the temperature control plate 19.
[0024] Furthermore, the temperature control pipe 15 , the water outlet pipe 16 , the return pipe 23 and the water storage tank 18 circulate, and the water outlet pump 17 outputs the pure water inside the water storage tank 18 through the water outlet pipe 16 to circulate inside the temperature control pipe 15 and flows back from the return pipe 23 .
[0025] Furthermore, the temperature control plate 19 is fixed to the temperature control seat 20 , the temperature controller 22 drives the temperature control plate 19 to heat, and the output end of the temperature sensor 24 is electrically connected to the input end of the temperature controller 22 .
[0026] Working principle: The utility model includes a pure water pipeline shut-off valve 1, a pure water pipeline flow meter 2, a pure water flow regulating valve 3, an acrylic flow meter 4, an acrylic flow regulating valve 5, a pipeline mixer 6, an acrylic storage tank 7, an acrylic pipeline shut-off valve 8, an unloading pump 9, an acrylic level meter 10, a pure water tank 11, a pure water pipe 12, an acrylic box body 13, an acrylic pipe 14, a temperature control pipe 15, a water outlet pipe 16, a water outlet pump 17, a water storage tank 18, a temperature control board 19, a temperature control seat 20, a filter 21, a thermostat 22, a return pipe 23 and a temperature sensor 24. When acrylic acid is unloaded through the unloading pump 9, the acrylic pipeline shut-off valve 8 is opened, and the unloading pump 9 is turned on to unload the acrylic storage tank 7. During the unloading process, the acrylic unloading speed is adjusted to be constant through the acrylic flow regulating valve 5, that is, the acrylic flow meter 4 is constant, and the water intake is determined by proportional calculation. Value, that is, the flow of the pure water pipeline flowmeter 2, the flow of the pure water pipeline flowmeter 2 is adjusted by the pure water flow regulating valve 3 to ensure that the flow rate of the acrylic acid flowmeter 4 and the flow rate of the pure water pipeline flowmeter 2 are constant, and the water and acrylic acid are mixed in the pipeline and then fully mixed by the pipeline mixer 6 and enter the acrylic acid storage tank 7, so as to ensure that the concentration of acrylic acid entering the acrylic acid storage tank 7 is consistent with the concentration required for production, and the acrylic acid preparation is optimized and transformed, and the acrylic acid and water are fully mixed in the pipeline according to the preset ratio of water and acrylic acid to ensure that the concentration of acrylic acid entering the acrylic acid storage tank is a certain constant value, so as to solve the problem that the unstable concentration of acrylic acid affects the production during the preparation process due to the preparation of acrylic acid in the storage tank, and the acrylic acid preparation can be better realized, and the concentration of acrylic acid after preparation is constant, and the preparation process does not affect the production and use.
[0027] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An acrylic acid online preparation system, comprising a pure water pipe (12), an acrylic acid pipe (14) and an acrylic acid storage tank (7), characterized in that: The pure water pipe (12) and the acrylic pipe (14) are both connected to a pipe mixer (6), the pipe mixer (6) is connected to the position of the acrylic storage tank (7), the inlet end of the acrylic pipe (14) is connected to an acrylic box (13), the inlet end of the pure water pipe (12) is connected to a pure water tank (11), the pure water pipe shut-off valve (1), a pure water pipe flow meter (2) and a pure water flow regulating valve (3) are sequentially arranged on the pure water pipe (12), the acrylic pipe shut-off valve (8), a truck unloading pump (9), an acrylic flow meter (4) and an acrylic flow regulating valve (5) are sequentially arranged on the acrylic pipe (14), and an acrylic liquid level meter (10) is installed on the acrylic storage tank (7). A temperature control pipe (15) is positioned on the outer wall of the pipeline mixer (6); the temperature control pipe (15) is connected to a water outlet pipe (16) and a water return pipe (23); the water outlet pipe (16) and the water return pipe (23) are both connected to a water storage tank (18); a water outlet pump (17) is installed at a position connected to the water outlet pipe (16) inside the water storage tank (18); a filter screen (21) is installed at a position located at one end of the water return pipe (23) inside the water storage tank (18); a temperature control plate (19) and a temperature control seat (20) are installed at the bottom of the water storage tank (18); a temperature sensor (24) is installed on the temperature control pipe (15); and a temperature controller (22) is installed on the temperature sensor (24) and the temperature control plate (19).
2. An acrylic acid online mixing system according to claim 1, characterized in that: The pure water in the pure water tank (11) passes through the pure water pipe (12) and sequentially passes through the pure water pipe shut-off valve (1), the pure water pipe flow meter (2) and the pure water flow regulating valve (3) to enter the interior of the pipeline mixer (6), and the acrylic acid in the acrylic box (13) passes through the acrylic pipe (14) and sequentially passes through the acrylic pipe shut-off valve (8), the unloading pump (9), the acrylic flow meter (4) and the acrylic flow regulating valve (5) to enter the interior of the pipeline mixer (6) for mixing.
3. An acrylic acid online mixing system according to claim 1, characterized in that: The acrylic flow meter (4) measures and adjusts the flow rate through the acrylic flow regulating valve (5), and the pure water pipeline flow meter (2) measures and adjusts the flow rate through the pure water flow regulating valve (3). The flow rates of the pure water pipeline flow meter (2) and the acrylic flow meter (4) are determined according to a certain ratio.
4. The acrylic acid online mixing system according to claim 1, characterized in that: The temperature control pipe (15), the water outlet pipe (16), the water return pipe (23) and the water storage tank (18) are circulated, and the water outlet pump (17) outputs the pure water in the water storage tank (18) through the water outlet pipe (16) to the temperature control pipe (15) for internal circulation and flows back from the position of the water return pipe (23).
5. The acrylic acid online mixing system according to claim 1, characterized in that: The temperature control plate (19) is fixed to the temperature control seat (20), the temperature controller (22) drives the temperature control plate (19) to heat the position, and the output end of the temperature sensor (24) is electrically connected to the input end of the temperature controller (22).