Dye mixing device for cloth processing
By adopting a rotatable filter frame and automatic cleaning system in the dye mixing device, the problem of reducing dye cutting efficiency caused by blockage of the filter device in the prior art is solved, and efficient dye filtration and automatic cleaning are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421050633.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The filtering device of the existing dye mixing device is prone to clogging after long-term use, and staff need to manually disassemble and clean it, resulting in a reduced efficiency of dye discharge.
A dye mixing device is designed, using a rotatable filter frame and an automatic cleaning system. When too much impurities are accumulated in the filter frame, the filter frame is switched by a motor driving the filter frame and cleaned with a water inlet pipe to avoid manual disassembly and long-term Shut down.
It effectively prevents the filtration device from being blocked, reduces the labor burden of staff, maintains efficient emissions of dyes, and avoids the reduction of cutting efficiency.
Smart Images
Figure CN222239670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing devices, in particular to a dye mixing device for cloth processing. Background Art
[0002] During the processing of fabrics, dyes are used to dye the fabrics according to the customer's demand for the color of the fabrics to meet the customer's requirements for the color of the fabrics. When dyeing the fabrics, the staff needs to proportion a variety of dyeing raw materials (a variety of additives, etc.), and then evenly mix the various raw materials together to make dyes, so as to facilitate the subsequent dyeing of the fabrics. After the various dyeing raw materials are mixed together by a mixing device to make dyes, there will be certain solid impurities in the dyes, and these solid impurities are precipitated in the mixing cylinder of the mixing device. Later, as the dyes are discharged, the dyes mixed with solid impurities will cause various defects and marks on the fabrics due to the solid impurities when dyeing the fabrics, which reduces the quality of the fabrics after dyeing. Therefore, a filtering device is set on the mixing device to filter the mixed dyes and remove the solid impurities from the dyes. However, the filtering device on the mixing device nowadays will be blocked after long-term use, so the staff needs to manually disassemble and clean it. During the cleaning process, the material discharge needs to be stopped for a long time, which reduces the material discharge efficiency of the dyes. Utility Model Content
[0003] The utility model discloses a dye mixing device for cloth processing, which solves the problem that the filter device may be blocked after long-term use, and the staff need to manually disassemble it for cleaning. During the cleaning process, the material discharge needs to be stopped for a long time, which reduces the efficiency of dye discharge.
[0004] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions:
[0005] A dye mixing device for fabric processing comprises a base, a mixing drum is arranged above the base, a cover plate is arranged above the mixing drum, a rotating rod connected in rotation passes through the cover plate, a stirring blade located in the mixing drum is fixed on the rotating rod, and a No. 1 motor for driving the rotating rod is arranged on the cover plate; a rotatable turntable is arranged below the mixing drum, filter frames are arranged on both sides of the turntable, two No. 2 motors for driving two filter frames to rotate are arranged on the turntable, a storage battery is fixed on the turntable, and a No. 3 motor for driving the turntable is arranged on the mixing drum; a support plate connected to the base is fixed on one side of the mixing drum, a hollow shell is arranged on the inner side of the support plate, a group of vertical pipes are connected to the bottom of the hollow shell, and a water inlet pipe is connected to the hollow shell; two filter frames are respectively located at the discharge end of the mixing drum and below the vertical pipe.
[0006] Compared with the prior art, the utility model has the following beneficial effects:
[0007] After various dyeing raw materials are respectively put into the mixing drum, the No. 1 motor is started to drive the rotating rod to rotate, so that the stirring blades stir and mix the raw materials in the mixing drum after the rotating rod rotates. When the various raw materials are evenly mixed, the dye is discharged through the discharge end of the mixing drum; a filter frame located below the discharge end of the mixing drum can filter the solid impurities in the dye, so that the impurities are confined in the filter frame, and the dye flows downward through the filter holes on the filter frame. When too many impurities accumulate in the filter frame, the discharge of the dye in the mixing drum is stopped, and the No. 3 motor is started to drive the turntable to rotate, so that another filter frame is located below the discharge end of the mixing drum, and the filter frame previously located below the discharge end of the mixing drum is moved to the bottom of the vertical pipe, and then the discharge of the dye can continue. The downtime is very short and will not affect the discharge efficiency of the dye; then start the No. 2 motor for controlling the filter frame located below the vertical pipe, so that the filter frame rotates, the top and the bottom are swapped, and then the external water source is discharged into the hollow shell through the water inlet pipe. The water in the hollow shell is discharged through the vertical pipe to clean the filter frame, so that the impurities in the filter frame are separated from the filter frame, and then start the No. 2 motor to restore the filter frame, and subsequently follow the above operations to use the two filter frames alternately; the utility model can effectively filter the solid impurities in the dye, and there is no need for the staff to manually disassemble and clean the filter frame subsequently, which reduces the labor burden of the staff, and there is no need to stop the discharge of the dye for a long time, thereby avoiding reducing the discharge efficiency of the dye. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a schematic diagram of the structure of the utility model in front view and section;
[0009] Figure 2 for Figure 1 A is an enlarged structural diagram of FIG.
[0010] In the figure: 1. base; 2. mixing barrel; 21. cover plate; 22. rotating rod; 23. stirring blade; 24. No. 1 motor; 25. vertical plate; 26. electric telescopic rod; 27. hollow tube; 28. water pipe; 29. scraper; 3. annular tube; 31. horizontal tube; 32. discharge head; 4. support frame; 41. liquid storage tank; 42. discharge pipe; 43. collection tank; 5. liquid storage shell; 6. collection shell; 7. turntable; 71. No. 2 motor; 72. horizontal rod; 73. filter frame; 74. battery; 75. No. 3 motor; 8. support plate; 81. hollow shell; 82. vertical pipe; 83. water inlet pipe; 84. automatic telescopic rod. DETAILED DESCRIPTION
[0011] The specific contents of the utility model are described in detail below with reference to the accompanying drawings and embodiments.
[0012] like Figure 1 and Figure 2As shown, the utility model provides a dye mixing device for fabric processing, comprising a base 1, a mixing drum 2 is arranged above the base 1, a cover plate 21 is arranged above the mixing drum 2, a rotating rod 22 connected to the cover plate 21 is passed through, a stirring blade 23 located in the mixing drum 2 is fixed on the rotating rod 22, and a No. 1 motor 24 for driving the rotating rod 22 is arranged on the cover plate 21; a rotatable turntable 7 is arranged below the mixing drum 2, filter frames 73 are arranged on both sides of the turntable 7, two No. 2 motors 71 for driving two filter frames 73 to rotate are arranged on the turntable 7, a battery 74 is fixed on the turntable 7, and a No. 3 motor 75 for driving the turntable 7 is arranged on the mixing drum 2; a support plate 8 connected to the base 1 is fixed on one side of the mixing drum 2, a hollow shell 81 is arranged on the inner side of the support plate 8, a group of vertical pipes 82 are connected to the bottom of the hollow shell 81, and a water inlet pipe 83 is connected to the hollow shell 81; the two filter frames 73 are respectively located at the discharge end of the mixing drum 2 and below the vertical pipe 82.
[0013] like Figure 1 As shown, a liquid storage shell 5 and a collecting shell 6 are provided on the top of the base 1, which are opposite to each other on the left and right. A turntable 7 is located between the liquid storage shell 5 and the collecting shell 6. Two groups of support columns respectively connected to the liquid storage shell 5 and the collecting shell 6 are fixed on the base 1; a filter frame 73 located just below the discharge end of the mixing drum 2 is located above the liquid storage shell 5, and a filter frame 73 located below the hollow shell 81 is located above the collecting shell 6. The two filter frames 73 are respectively located above the liquid storage shell 5 and the collecting shell 6. When the dye in the mixing drum 2 is discharged through the discharge end, the dye first enters a filter frame 73 and then enters the liquid storage shell 5. Subsequent staff can open the discharge end of the liquid storage shell 5 to discharge the filtered dye; when the filter frame 73 located above the liquid storage shell 5 is used for a long time and a lot of impurities are accumulated inside, the discharge of the dye in the mixing drum 2 is stopped, and the No. 3 motor 75 is started to rotate the turntable 7 to swap the positions of the two filter frames 73, and then continue to make the dye in the mixing drum 2 The dye is discharged; after the filter frame 73 with impurities accumulated inside is located above the collecting shell 6, the No. 2 motor 71 controlling the filter frame 73 is started to drive the filter frame 73 to rotate, so that the top and bottom of the filter frame 73 are swapped, and then the water bucket inlet pipe 83 enters the hollow shell 81 and is discharged through the vertical pipe 82 to rinse the filter frame 73, so that the impurities in the filter frame 73 are mixed with water and enter the collecting shell 6. After the impurities inside the filter frame 73 are cleaned, the No. 2 motor 71 is started again to drive the filter frame 73 to recover.
[0014] like Figure 1As shown, the main body of the second motor 71 is embedded in the turntable 7, and a crossbar 72 is fixed on the rotating shaft of the second motor 71, and the two ends of the two crossbars 72 that are separated from each other are respectively fixed to the two filter frames 73; the main body of the third motor 75 is fixed to the bottom of the mixing barrel 2, and a column fixed to the top of the turntable 7 is fixed on the rotating shaft of the third motor 75. After starting the second motor 71, the rotating shaft of the second motor 71 drives the crossbar 72 to rotate, and the crossbar 72 drives the filter frame 73 to rotate; after starting the third motor 75, the rotating shaft of the third motor 75 drives the turntable 77 to rotate through the column.
[0015] like Figure 1 and Figure 2 As shown, the support plate 8 is fixed with an automatic telescopic rod 84, and the telescopic end of the automatic telescopic rod 84 is fixed to the top of the hollow shell 81; a group of vertical pipes 82 respectively correspond to a group of filter holes at the bottom of the filter frame 73, and the diameter of the vertical pipe 82 is smaller than the diameter of the filter holes on the filter frame 73; a vertical plate 25 is fixed between the base 1 and the mixing barrel 2. When the filter frame 73 with impurities accumulated inside is located below the hollow shell 81 and the top and bottom are swapped, the automatic telescopic rod 84 is started, and the telescopic end of the automatic telescopic rod 84 drives the hollow shell 81 to move downward. At the same time, after the water inlet pipe 83 is connected to the external water source (the water inlet pipe 83 adopts a hose), water enters the hollow shell 81 and is discharged through the vertical pipe 82 to rinse the filter frame 73, and a group of vertical pipes 82 are inserted into the filter holes on the filter frame 73 as they move downward, which can dredge the impurities blocked in the filter holes and complete the cleaning of the impurities inside the filter frame 73; the vertical plate 25 can increase the stability of the mixing barrel 2.
[0016] like Figure 1 As shown, the mixing barrel 2 is fixed with an electric telescopic rod 26, the telescopic end of the electric telescopic rod 26 is fixed to the cover plate 21, the main body of the No. 1 motor 24 is fixed to the cover plate 21, and the rotating shaft of the No. 1 motor 24 and the rotating rod 22 located above the cover plate 21 are respectively fixed with gears, and the teeth on the two gears are meshed. After starting the No. 1 motor 24, the gear on the rotating shaft of the No. 1 motor 24 can drive the rotating rod 22 to rotate through the rotating shaft on the rotating rod 22, so that the stirring blade 23 stirs the various raw materials in the mixing barrel 2; at the same time, the electric telescopic rod 26 can be started, so that the telescopic end of the electric telescopic rod 26 drives the cover plate 21 to move upward or downward to change the position of the stirring blade 23, so that the stirring blade 23 can fully stir the mixing barrel 2 to avoid the existence of a stirring dead angle.
[0017] like Figure 1As shown, an annular tube 3 is provided in the mixing barrel 2, the rotating rod 22 is hollow and located on the inner side of the annular tube 3, a transverse tube 31 is connected between the rotating rod 22 and the inner side of the annular tube 3, and a discharge head 32 is connected to the bottom of the annular tube 3; a support frame 4 is fixed to the top of the cover plate 21, a group of liquid storage tanks 41 are fixed on the support frame 4, and a discharge pipe 42 is connected to the liquid storage tank 41; a collecting box 43 is provided on the inner side of the support frame 4, and the discharge end is rotatably connected to the top of the rotating rod 22, and the discharge pipe 42 is connected to the collecting box 43. After a plurality of raw materials with a smaller proportion are loaded into a group of liquid storage tanks 41 respectively, when a certain raw material needs to be injected into the mixing drum 2, the valve on the discharge pipe 42 connected to the corresponding liquid storage tank 41 is opened to allow the raw material to enter the collecting box 43, and then enter the rotating rod 22 through the discharge end, and then enter the annular pipe 3 through the transverse pipe 31, and then evenly discharged into the mixing drum 2 through the discharge head 32 (a group of discharge heads 32 are provided); the lowest point of the hollow part of the rotating rod 22 is flush with the transverse pipe 31 to avoid accumulation of raw materials in the rotating rod 22.
[0018] like Figure 1 As shown, a ring-shaped hollow tube 27 is fixed inside the mixing barrel 2, a water pipe 28 penetrating the mixing barrel 2 is connected to the hollow tube 27, and a nozzle is connected to the bottom of the hollow tube 27. When the inside of the mixing barrel 2 needs to be cleaned, the water pipe 28 is connected to an external water source (the water pipe 28 is made of a hose), and when water enters the hollow tube 27 through the water pipe 28, it can be sprayed out through the nozzle at the bottom of the hollow tube 27. There is a group of nozzles, and a group of nozzles can effectively clean the inside of the mixing barrel 2.
[0019] like Figure 1 As shown, a U-shaped scraper 29 in contact with the inner wall of the mixing barrel 2 is fixed on the rotating rod 22. When the rotating rod 22 rotates, the scraper 29 can scrape off the raw materials adhering to the inner wall of the mixing barrel 2; the scraper 29 can also cooperate with the subsequent spray head to clean the inner wall of the mixing barrel 2.
[0020] When in use, after putting a variety of raw materials into the mixing drum 2, start the No. 1 motor 24 to make the rotating rod 22 drive the stirring blade 23 to rotate and stir and mix the raw materials. When the raw materials are stirred, the prepared dye can be discharged through the discharge end at the bottom of the mixing drum 2; when the dye in the mixing drum 2 is discharged, the dye first enters a filter frame 73, and the filter frame 73 can filter the solid impurities in the dye, and the dye flows downward through the filter holes on the filter frame 73. When too much impurities accumulate in the filter frame 73, stop discharging the dye in the mixing drum 2; then start the No. 3 motor 75 to rotate the turntable 7, and after exchanging the positions of the two filter frames 73, continue to start The discharge of the dye in the mixing barrel 2 stops in about ten seconds, which has almost no effect on the discharge efficiency of the dye; when the filter frame 73 with impurities accumulated inside is located above the collecting shell 6, the No. 2 motor 71 for controlling the filter frame 73 is started, and the filter frame 73 is rotated to swap the top and bottom positions, and then the water inlet pipe 83 is connected to the external water source, so that water enters the hollow shell 81 and is discharged through the vertical pipe 82, and the filter frame 73 is cleaned to clean the impurities in the filter frame 73, and then the top and bottom of the filter frame 73 are restored; the battery 74 can supply power to the No. 2 motor 71 and the No. 3 motor 75.
[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A dye mixing device for fabric processing, comprising a base (1), characterized in that: A mixing drum (2) is provided above the base (1), a cover plate (21) is provided above the mixing drum (2), a rotating rod (22) is passed through the cover plate (21), a stirring blade (23) located in the mixing drum (2) is fixed to the rotating rod (22), and a first motor (24) for driving the rotating rod (22) is provided on the cover plate (21); a rotatable turntable (7) is provided below the mixing drum (2), filter frames (73) are provided on both sides of the turntable (7), and two rotating shafts (24) for driving the two filter frames (73) are provided on the turntable (7). A second motor (71) is provided to drive the rotating disk (7); a storage battery (74) is fixed on the rotating disk (7); a third motor (75) for driving the rotating disk (7) is provided on the mixing cylinder (2); a support plate (8) connected to the base (1) is fixed on one side of the mixing cylinder (2); a hollow shell (81) is provided on the inner side of the support plate (8); a group of vertical pipes (82) are connected to the bottom of the hollow shell (81); and a water inlet pipe (83) is connected to the hollow shell (81); and two filter frames (73) are respectively located at the discharge end of the mixing cylinder (2) and below the vertical pipe (82).
2. A dye mixing device for cloth processing according to claim 1, characterized in that: A liquid storage shell (5) and a collecting shell (6) are provided above the base (1) and are opposite to each other on the left and right. The rotating disk (7) is located between the liquid storage shell (5) and the collecting shell (6). Two groups of supporting columns respectively connected to the liquid storage shell (5) and the collecting shell (6) are fixed on the base (1); a filter frame (73) located just below the discharge end of the mixing barrel (2) is located above the liquid storage shell (5), and a filter frame (73) located below the hollow shell (81) is located above the collecting shell (6).
3. A dye mixing device for cloth processing according to claim 1, characterized in that: The main body of the No. 2 motor (71) is embedded in the turntable (7); a crossbar (72) is fixed on the rotating shaft of the No. 2 motor (71); the two ends of the two crossbars (72) that are separated from each other are respectively fixed to the two filter frames (73); the main body of the No. 3 motor (75) is fixed to the bottom of the mixing drum (2); a column fixed to the top of the turntable (7) is fixed on the rotating shaft of the No. 3 motor (75).
4. A dye mixing device for cloth processing according to claim 1, characterized in that: An automatic telescopic rod (84) is fixed on the support plate (8), and the telescopic end of the automatic telescopic rod (84) is fixed to the top of the hollow shell (81); a group of vertical pipes (82) respectively correspond to a group of filter holes at the bottom of the filter frame (73), and the diameter of the vertical pipes (82) is smaller than the diameter of the filter holes on the filter frame (73); and a vertical plate (25) is fixed between the base (1) and the mixing cylinder (2).
5. The dye mixing device for cloth processing according to claim 1, characterized in that: An electric telescopic rod (26) is fixed to the mixing cylinder (2), the telescopic end of the electric telescopic rod (26) is fixed to the cover plate (21), the main body of the No. 1 motor (24) is fixed to the cover plate (21), and the rotating shaft of the No. 1 motor (24) and the rotating rod (22) located above the cover plate (21) are respectively fixed with gears, and the teeth on the two gears are meshed with each other.
6. The dye mixing device for cloth processing according to claim 1, characterized in that: The mixing cylinder (2) is provided with an annular tube (3) in the mixing cylinder, the rotating rod (22) is hollow and located inside the annular tube (3), a transverse tube (31) is connected between the rotating rod (22) and the inside of the annular tube (3), and a discharge head (32) is connected to the bottom of the annular tube (3); a support frame (4) is fixed on the top of the cover plate (21), a group of liquid storage tanks (41) is fixed on the support frame (4), and a discharge pipe (42) is connected to the liquid storage tank (41); a collection box (43) is provided on the inside of the support frame (4), the discharge end of which is rotatably connected to the top of the rotating rod (22), and the discharge pipe (42) is connected to the collection box (43).
7. The dye mixing device for cloth processing according to claim 1, characterized in that: An annular hollow tube (27) is fixed inside the mixing cylinder (2), the hollow tube (27) is connected to a water delivery pipe (28) that passes through the mixing cylinder (2), and the bottom of the hollow tube (27) is connected to a nozzle.
8. The dye mixing device for cloth processing according to claim 1, characterized in that: A scraper (29) in a U shape and in contact with the inner wall of the mixing barrel (2) is fixed on the rotating rod (22).