Emulsifying device for producing milk-containing beverage
By adopting a combination design of adjustment mechanism, circulation and stirring mechanism in the emulsification device, the resonance problem during high-speed operation is solved, the equipment stability and emulsification efficiency are improved, and safety and product quality are ensured.
Patent Information
- Application Number
- CN202421040237.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing emulsification devices for milk-containing beverage production are prone to resonance when operating at high speed, resulting in increased noise, wear of mechanical components and safety hazards, affecting the stability of the equipment.
An emulsification device for the production of milk-containing beverages is designed, and an adjustment mechanism includes a spring, a follower plate, a limiting plate and a fixing rod. Resonance is suppressed by adjusting the stiffness coefficient of the spring and the design of the fixed seat; at the same time, a circulation mechanism is set up and agitator to ensure emulsification quality and continuous production.
It effectively suppresses the resonance caused by high-speed stirring, improves equipment stability and operation safety, ensures uniformity and production efficiency of the emulsification process, and improves product quality and output performance.
Smart Images
Figure CN222239678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification for the production of milk-containing beverages, and more specifically, to an emulsification device for the production of milk-containing beverages. Background Art
[0002] In the prior art, during the use of an emulsifying device for producing milk-containing beverages, a high-speed rotating mixer is usually required to perform emulsification treatment to achieve uniform mixing of immiscible components such as oil and water. During this high-speed rotation process, the mixing barrel is usually rigidly connected to the base to ensure operational stability and equipment durability. However, this rigid connection method is prone to cause resonance during high-speed operation, especially when the mixer reaches a higher speed.
[0003] The resonance phenomenon will not only increase the noise of the equipment during operation, but also may cause excessive wear of mechanical parts and even damage the structure of the connection between the mixing barrel and the base. More seriously, if the resonance is not properly controlled, it may affect the stability of the entire device and cause safety accidents, such as the mixing barrel falling off or mechanical failure, which poses a direct threat to the safety of operators. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the utility model provides an emulsifying device for producing milk-containing beverages to solve the technical problems mentioned in the background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsifying device for producing milk-containing beverages, comprising a base, which is installed on external equipment, and an adjusting mechanism is arranged on the base, and the adjusting mechanism comprises a stirring barrel, a fixed seat, a spring, a follower plate, a fixed rod, a limit plate, a handle, a circulation mechanism and a stirring mechanism, one end of the spring is fitted on the fixed seat, and the other end of the spring is connected to the base, and the fixed seat is installed on the stirring barrel, and a plurality of follower plates are provided, and the plurality of follower plates are equidistantly installed on the spring, and a plurality of fixed rods are equidistantly installed on both sides of the spring, and limiting holes are respectively provided at both ends of the limiting plate, and the limiting holes are clamped on the fixed rod, and the handle is installed on the limiting plate, and the circulation mechanism and the stirring mechanism are respectively installed on the stirring barrel.
[0008] The utility model is further configured such that rounded corners are respectively provided on both sides of each of the limiting holes, and a rubber strip is sleeved in the limiting hole, the rubber strip is fitted on the fixing rod, and the design of the rubber strip ensures the fixation of the limiting plate.
[0009] The utility model is further configured such that each of the fixing rods is provided with a round head, each of the round heads is coaxially arranged with the fixing rod, and the design of the round heads ensures convenient insertion of the fixing plate.
[0010] The utility model is further configured that a fixing bolt is provided on the fixing seat, and the fixing bolt passes through the fixing seat and is threadedly connected to the uppermost follower plate. The design of the fixing bolt ensures the fixation of the fixing seat and the spring.
[0011] The utility model is further configured that the circulation mechanism includes a circulation pipe and a water pump, the water pump is installed on the base, the circulation pipe is installed on the water pump, and both ends of the circulation pipe are respectively installed on the upper and lower ends of the mixing barrel. The design of the circulation mechanism ensures the emulsification quality of the material.
[0012] The utility model is further configured that a liquid level tube is connected to the side wall of the mixing barrel, and the liquid level tube ensures the convenience of observation.
[0013] The utility model is further configured as follows: the stirring mechanism includes a cover plate, a motor, a stirring rod and stirring blades; the cover plate is attached to the stirring barrel; the motor is mounted on the cover plate; the stirring rod is connected to the protruding end of the motor; a plurality of stirring blades are provided, and the plurality of stirring blades are respectively mounted on the side walls of the stirring rod; the design of the stirring mechanism ensures the continuity of emulsification.
[0014] The utility model is further configured that a feed pipe and an observation port are provided on the cover plate, and a discharge pipe is provided on the lower end surface of the mixing barrel.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides an emulsifying device for producing milk-containing beverages, which has the following beneficial effects:
[0017] 1. The adjustment mechanism enhances the adjustment flexibility and anti-resonance performance of the equipment. By using the spring and the fixed seat, as well as the synergistic effect of the follower plate and the limit plate, the adjustment mechanism allows the user to adjust the fixing state of the mixing barrel and the stiffness of the spring as needed, effectively suppressing the resonance caused by high-speed stirring, thereby improving the use stability and operation safety of the equipment.
[0018] 2. The circulation mechanism can ensure uniform emulsification and continuous production of milk-containing beverages. Through the design of the water pump and the circulation pipe, the circulation mechanism enables the materials in the mixing barrel to circulate effectively at the upper and lower ends, which not only ensures the uniformity of the emulsification process, but also enhances the efficiency and quality control of the entire production process. The emulsification state can also be monitored in real time through the liquid level tube to ensure product quality.
[0019] 3. The stirring mechanism has efficient stirring capacity and precise control function. The stirring mechanism provides strong and high-speed stirring operation through the combination of motor, stirring rod and stirring blade, effectively realizing the rapid emulsification of oil and water components. In addition, the feed pipe and observation port design of the cover plate make it more convenient to add raw materials and monitor the production process. The setting of the discharge pipe ensures the continuity and efficiency of production, and improves the performance and output quality of the production line as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an emulsifying device for producing milk-containing beverages in the utility model;
[0021] Figure 2 It is a structural schematic diagram of the stirring mechanism in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the adjustment mechanism in the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the limiting plate in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the spring in the utility model.
[0025] In the figure: 1. Base; 2. Mixing barrel; 3. Fixed seat; 4. Spring; 5. Follower plate; 6. Fixed rod; 7. Limit plate; 8. Handle; 9. Limit hole; 10. Rounded corner; 11. Rubber strip; 12. Round head; 13. Fixing bolt; 14. Circulation pipe; 15. Water pump; 16. Liquid level pipe; 17. Cover plate; 18. Motor; 19. Stirring rod; 20. Stirring blade; 21. Feed pipe; 22. Observation port; 23. Discharge pipe. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 An emulsifying device for producing a milk-containing beverage comprises a base 1, which is mounted on an external device. An adjusting mechanism is arranged on the base 1, and the adjusting mechanism comprises a stirring barrel 2, a fixing seat 3, a spring 4, a follower plate 5, a fixing rod 6, a limit plate 7, a handle 8, a circulation mechanism and a stirring mechanism. One end of the spring 4 is attached to the fixing seat 3, and the other end of the spring 4 is connected to the base 1. The fixing seat 3 is mounted on the stirring barrel 2. A plurality of follower plates 5 are arranged, and the plurality of follower plates 5 are respectively and equidistantly mounted on the spring 4. A plurality of fixing rods 6 are respectively and equidistantly mounted on both sides of the spring 4. Limiting holes 9 are respectively provided at both ends of the limiting plate 7, the limiting holes 9 are clamped on the fixing rod 6, the handle 8 is installed on the limiting plate 7, the circulation mechanism and the stirring mechanism are respectively installed on the stirring barrel 2, and fillets 10 are respectively provided on both sides of each limiting hole 9, and a rubber strip 11 is sleeved in the limiting hole 9, and the rubber strip 11 is fitted on the fixing rod 6. A round head 12 is provided on each fixing rod 6, and each round head 12 is coaxially arranged with the fixing rod 6. A fixing bolt 13 is provided on the fixing seat 3, and the fixing bolt 13 passes through the fixing seat 3 and is threadedly connected to the uppermost follower plate 5.
[0030] In this embodiment, when it is necessary to avoid resonance, the spring constant of the spring 4 must be adjusted first. First, the limit plate 7 of the corresponding length is installed on the fixing rod 6. The effective fixation of the limit plate 7 and the fixing rod 6 is ensured by the round head 12 and the rounded corner 10. The above operation is performed on multiple fixing rods 6. Since the connected part is in a fixed state, the spring constant of the spring 4 will change, so the resonance can be suppressed, thereby ensuring safety in use.
[0031] See also Figure 1 and Figure 2 As an implementation method of the circulation mechanism: the circulation mechanism includes a circulation pipe 14 and a water pump 15, the water pump 15 is installed on the base 1, the circulation pipe 14 is installed on the water pump 15, the two ends of the circulation pipe 14 are respectively installed on the upper and lower ends of the mixing barrel 2, and a liquid level pipe 16 is connected to the side wall of the mixing barrel 2. The stirring mechanism includes a cover plate 17, a motor 18, a stirring rod 19 and a stirring blade 20. The cover plate 17 is attached to the mixing barrel 2, the motor 18 is installed on the cover plate 17, and the protruding end of the motor 18 is connected to the stirring rod 19. A plurality of stirring blades 20 are provided, and the plurality of stirring blades 20 are respectively installed on the side walls of the stirring rod 19. A feed pipe 21 and an observation port 22 are provided on the cover plate 17, and a discharge pipe 23 is provided on the lower end surface of the mixing barrel 2.
[0032] More specifically, when emulsification is required, the corresponding raw materials are first introduced through the feed pipe 21, and then the stirring blades 20 are used for high-speed stirring to perform the emulsification process. The upper and lower materials are then circulated through the water pump 15 and the circulation pipe 14, thereby ensuring uniform emulsification of the upper and lower materials. The emulsification situation is then observed through the liquid level pipe 16, and then it is discharged through the discharge pipe 23, thereby completing the continuity of the discharge.
[0033] In summary, when the overall equipment is in use or running: when it is necessary to avoid resonance, the stiffness coefficient of the spring 4 must be adjusted first, and the limit plate 7 of the corresponding length must be installed on the fixed rod 6. The effective fixation of the limit plate 7 and the fixed rod 6 is ensured by the round head 12 and the rounded corner 10. The above operation is performed on multiple fixed rods 6. Since the connected parts are in a fixed state, the stiffness coefficient of the spring 4 will change, so the resonance can be suppressed, thereby ensuring safety in use.
[0034] When emulsification is required, the corresponding raw materials are first introduced through the feed pipe 21, and then the stirring blades 20 are used for high-speed stirring to perform the emulsification process. The upper and lower materials are then circulated through the water pump 15 and the circulation pipe 14, thereby ensuring uniform emulsification of the upper and lower materials. The emulsification situation is then observed through the liquid level pipe 16, and then it is discharged through the discharge pipe 23, thereby completing the continuity of the discharge.
[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. An emulsifying device for producing a milk-containing beverage, comprising a base (1), the base (1) being mounted on an external device, characterized in that: The base (1) is provided with an adjustment mechanism, and the adjustment mechanism comprises a mixing barrel (2), a fixed seat (3), a spring (4), a follower plate (5), a fixed rod (6), a limit plate (7), a handle (8), a circulation mechanism and a stirring mechanism. One end of the spring (4) is attached to the fixed seat (3), and the other end of the spring (4) is connected to the base (1). The fixed seat (3) is installed on the mixing barrel (2). A plurality of follower plates (5) are provided, and the plurality of follower plates (5) are respectively equidistantly installed on the spring (4). A plurality of fixed rods (6) are respectively equidistantly installed on both sides of the spring (4). Limiting holes (9) are respectively provided at both ends of the limit plate (7), and the limiting holes (9) are clamped on the fixed rod (6). The handle (8) is installed on the limit plate (7). The circulation mechanism and the stirring mechanism are respectively installed on the mixing barrel (2).
2. The emulsifying device for producing a milk-containing beverage according to claim 1, characterized in that: Rounded corners (10) are respectively provided on both sides of each of the limiting holes (9), and a rubber strip (11) is sleeved inside the limiting hole (9), and the rubber strip (11) is fitted on the fixing rod (6).
3. The emulsifying device for producing a milk-containing beverage according to claim 2, characterized in that: Each of the fixing rods (6) is provided with a round head (12), and each of the round heads (12) is coaxially arranged with the fixing rod (6).
4. The emulsifying device for producing a milk-containing beverage according to claim 3, characterized in that: The fixing seat (3) is provided with a fixing bolt (13), and the fixing bolt (13) passes through the fixing seat (3) and is threadedly connected to the uppermost follower plate (5).
5. The emulsifying device for producing a milk-containing beverage according to claim 4, characterized in that: The circulation mechanism comprises a circulation pipe (14) and a water pump (15), wherein the water pump (15) is mounted on the base (1), the circulation pipe (14) is mounted on the water pump (15), and the two ends of the circulation pipe (14) are respectively mounted on the upper and lower ends of the mixing barrel (2).
6. The emulsifying device for producing a milk-containing beverage according to claim 5, characterized in that: A liquid level pipe (16) is provided on the side wall of the stirring barrel (2).
7. The emulsifying device for producing a milk-containing beverage according to claim 1, characterized in that: The stirring mechanism comprises a cover plate (17), a motor (18), a stirring rod (19) and a stirring blade (20); the cover plate (17) is attached to the stirring barrel (2); the motor (18) is mounted on the cover plate (17); the protruding end of the motor (18) is connected to the stirring rod (19); a plurality of stirring blades (20) are provided, and the plurality of stirring blades (20) are respectively mounted on the side walls of the stirring rod (19).
8. An emulsifying device for producing a milk-containing beverage according to claim 7, characterized in that: The cover plate (17) is provided with a feed pipe (21) and an observation port (22), and the lower end surface of the mixing barrel (2) is provided with a discharge pipe (23).