Automatic high-pressure cleaning device

By designing an automated high-pressure cleaning device, high-pressure nozzles and adjustment mechanisms are used to achieve efficient cleaning of workpieces, solving the problem of low manual cleaning efficiency, and achieving rapid cleaning of workpieces and recycling of water resources.

CN222241608UActive Publication Date: 2024-12-27SHIJIAZHUANG BAIYAO ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420979788.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-27
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the prior art, manual cleaning after workpiece processing is low, time-consuming, and it is impossible to efficiently handle the cleaning tasks of a large number of workpieces.

Method used

An automated high-pressure cleaning device is designed, including a high-pressure cleaning mechanism, an adjustment mechanism and a cleaning mechanism. The workpiece is cleaned through a high-pressure spray head, and the workpiece is clamped and flipped by the adjustment mechanism, and the cleaning mechanism scrapes off cement, water collection channels and water storage. The organization realizes the collection and recycling of wastewater.

Benefits of technology

It realizes efficient and automated cleaning of workpieces, saves time and labor in manual cleaning, ensures the recycling of water resources, improves the cleaning efficiency and the clean state of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222241608U_ABST
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Abstract

The utility model discloses an automatic high-pressure cleaning device which comprises a machine frame, a high-pressure cleaning mechanism and an objective table are sequentially arranged on the machine frame from top to bottom, the high-pressure cleaning mechanism comprises a water distribution box arranged on the top of the machine frame, and a plurality of high-pressure spray heads are arranged on the water distribution box. An adjusting mechanism is arranged on the objective table and comprises a mounting frame arranged on the objective table, a lifting assembly is arranged on the mounting frame, the lifting assembly is connected with a telescopic rod, the telescopic rod is connected with a rotating air cylinder, the rotating end of the rotating air cylinder is connected with a mounting block, two sets of first air cylinders are symmetrically arranged on the mounting block, and piston rods of the first air cylinders are connected with clamping plates; the lifting assembly comprises a rail with a sliding block and a second air cylinder, the rail is vertically arranged on the mounting frame, the second air cylinder is vertically arranged on the top of the mounting frame, and the telescopic rod is arranged on the sliding block. The cleaning device can be used for cleaning workpieces.
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Description

Technical Field

[0001] The utility model relates to a cleaning device, and more specifically, to an automated high-pressure cleaning device. Background Art

[0002] After the workpiece is processed, it is necessary to clean the waste chips, stains, etc. on the workpiece surface. The existing technology usually relies on manual cleaning of the workpiece. For the cleaning of a large number of workpieces, the workload is large, the time is long, and the efficiency is low. Therefore, an automated high-pressure cleaning device is needed. Utility Model Content

[0003] The utility model aims to provide an automatic high-pressure cleaning device capable of cleaning workpieces.

[0004] In order to achieve the above purpose, the technical means adopted by the utility model are:

[0005] An automated high-pressure cleaning device comprises a frame, wherein the frame is provided with a high-pressure cleaning mechanism and a loading platform in order from top to bottom, wherein the high-pressure cleaning mechanism comprises a water separation box arranged on the top of the frame, and a plurality of high-pressure nozzles are arranged on the water separation box;

[0006] An adjustment mechanism is provided on the loading platform, and the adjustment mechanism includes a mounting frame provided on the loading platform, a lifting assembly is provided on the mounting frame, the lifting assembly is connected with a telescopic rod, the telescopic rod is horizontally arranged, the telescopic rod is connected with a rotating cylinder, the rotating end of the rotating cylinder is connected with a mounting block, two groups of first cylinders are symmetrically provided on the mounting block, and the piston rods of the first cylinders are connected with a clamping plate;

[0007] The lifting assembly comprises a track with a slider and a second cylinder, the track is vertically arranged on the mounting frame, the second cylinder is vertically arranged on the top of the mounting frame, the piston rod of the second cylinder is connected to the top of the slider, and the telescopic rod is arranged on the slider.

[0008] Preferably, a cleaning mechanism is provided on the loading platform, and the cleaning mechanism includes a mounting plate, a screw, a scraper and a guide rod;

[0009] There are two mounting plates and two scrapers, and the two mounting plates are arranged in parallel on the frame. The two mounting plates are respectively located on both sides of the adjustment mechanism, and the mounting plates are arranged vertically;

[0010] The two ends of the screw are rotatably mounted on the corresponding mounting plates, one end of the screw passes through the mounting plate and is connected to the first motor, the screw is provided with two sections of reverse threads, and the two scrapers are respectively screwed on the corresponding threads;

[0011] The two ends of the guide rod are respectively arranged on the corresponding mounting plates, the guide rod is parallel to the screw rod, and the guide rod passes through the two scrapers respectively;

[0012] The scraper is in contact with the stage.

[0013] Preferably, a rubber layer is provided on the bottom of the scraper.

[0014] Preferably, a through hole is provided on the loading platform, a water collecting channel is provided at the bottom of the loading platform, and a water storage mechanism is provided at the bottom of the water collecting channel.

[0015] Preferably, the water storage mechanism includes a first water tank, the top of the first water tank is provided with two top plates, the top plates are horizontally provided with grooves, the grooves are slidably provided with a filter frame, the filter frame is provided with a filter net, the filter net is located below the water collection channel, and the filter frame is provided with a handle.

[0016] Preferably, a second water tank is provided on the frame, a first water pump is provided inside the second water tank, and the first water pump is connected to the water distribution box through a water pipe;

[0017] A second water pump is arranged inside the first water tank, and the second water pump is connected with the second water tank through a water pipe.

[0018] Preferably, a rubber layer is provided on the clamping plate.

[0019] The utility model at least has the following beneficial effects:

[0020] The utility model provides a high-pressure cleaning mechanism to clean the workpiece on the loading platform with high pressure.

[0021] By arranging an adjustment mechanism on the stage, the workpiece is clamped and turned over so that the bottom surface of the workpiece faces upward, which is convenient for cleaning the workpiece.

[0022] By setting up water collection channels, water storage mechanisms, etc., it is convenient to collect waste water after cleaning, facilitate water recycling, and save water resources.

[0023] By setting up the cleaning mechanism, water, mud, etc. on the stage can be scraped off in time to keep the stage clean.

[0024] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0026] Figure 2 It is a partial structural schematic diagram of an embodiment of the utility model;

[0027] Figure 3 It is a structural schematic diagram of the adjustment mechanism of an embodiment of the utility model;

[0028] Figure 4 It is the front view of the embodiment of the utility model.

[0029] Description of Reference Numerals

[0030] In the figure, 1, frame; 2, loading platform; 201, through hole; 3, high-pressure cleaning mechanism; 301, water distribution box; 302, high-pressure nozzle;

[0031] 4. Adjustment mechanism; 401. Mounting frame; 402. Track; 403. Second cylinder; 404. Telescopic rod; 405. Rotating cylinder; 406. Mounting block; 407. First cylinder; 408. Clamp;

[0032] 5. Cleaning mechanism; 501. Mounting plate; 502. Screw; 503. Scraper; 504. Guide rod; 505. First motor;

[0033] 6. Water collection channel; 7. Water storage mechanism; 701. Top plate; 702. First water tank; 703. Filter rack; 704. Handle; 8. Second water tank. DETAILED DESCRIPTION

[0034] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0035] It should be understood that terms such as “having”, “including” and “comprising” used herein do not specify the existence or addition of one or more other elements or combinations thereof.

[0036] See also Figure 1-Figure 4 An automated high-pressure cleaning device comprises a frame 1, on which a high-pressure cleaning mechanism 3 and a stage 2 are arranged in sequence from top to bottom. The stage 2 is provided with an adjustment mechanism 4 and a cleaning mechanism 5. A workpiece is placed on the stage 2, and the high-pressure cleaning mechanism 3 is operated to perform high-pressure cleaning on the workpiece. After one side of the workpiece is cleaned, the adjustment mechanism 4 is operated to clamp and flip the workpiece so that the bottom surface of the workpiece faces upward, and then the workpiece is released. The high-pressure cleaning mechanism 3 continues to clean the workpiece. After the workpiece is cleaned, the cleaning mechanism 5 is operated to scrape off water, mud, etc. on the stage 2 to keep the stage 2 clean.

[0037] A water collection channel 6 and a water storage mechanism 7 are arranged below the loading platform 2, and a second water tank 8 is arranged on the frame 1 to filter and collect waste water in the cleaning process and then recycle it.

[0038] like Figure 1 , Figure 4 The high-pressure cleaning mechanism 3 includes a water separation box 301 arranged on the top of the frame 1. The water separation box 301 is provided with a plurality of high-pressure nozzles 302. The high-pressure nozzles 302 are evenly distributed to perform high-pressure cleaning on the workpiece.

[0039] like Figure 1-Figure 3The adjustment mechanism 4 includes a mounting frame 401 disposed on the stage 2. The cross section of the mounting frame 401 is an inverted L-shaped. A lifting component is disposed on the mounting frame 401. Figure 3 The lifting assembly includes a track 402 with a slider and a second cylinder 403. The track 402 is vertically arranged on the mounting frame 401. The second cylinder 403 is vertically arranged on the top of the mounting frame 401. The piston rod of the second cylinder 403 is connected to the top of the slider. The slider is connected with a telescopic rod 404. The telescopic rod 404 is horizontally arranged. The telescopic rod 404 is connected to a rotating cylinder 405. The rotating end of the rotating cylinder 405 is connected to a mounting block 406. Two groups of first cylinders 407 are symmetrically arranged on the mounting block 406. The piston rod of the first cylinder 407 is connected to a splint 408; a rubber layer is provided on the splint 408.

[0040] The piston rod of the second cylinder 403 is extended and retracted, driving the slider to rise and fall on the track 402, and in turn driving the telescopic rod 404, the rotating cylinder 405, the mounting block 406, the first cylinder 407 and the clamping plate 408 to rise and fall, thereby adjusting the vertical height of the clamping plate 408; the telescopic rod 404 is extended and retracted laterally, driving the rotating cylinder 405, the mounting block 406, the first cylinder 407 and the clamping plate 408 to move laterally in turn, thereby adjusting the lateral position of the clamping plate 408; adjusting the rotating cylinder 405, driving the mounting block 406, the first cylinder 407 and the clamping plate 408 to rotate in turn, thereby adjusting the angle of the clamping plate 408; the piston rod of the first cylinder 407 is extended and retracted, driving the clamping plate 408 to move, so that the clamping plate 408 clamps or releases the workpiece.

[0041] During actual operation, the telescopic rod 404 and the second cylinder 403 are operated, and the lateral and height positions of the clamping plate 408 are adjusted so that the clamping plate 408 is placed on both sides of the workpiece. Then, the piston rod of the first cylinder 407 is retracted to drive the clamping plate 408 to clamp the workpiece. Then, the rotating cylinder 405 is operated to adjust the angle of the workpiece to flip the workpiece, and the piston rod of the first cylinder 407 is extended to release the workpiece. The workpiece is placed on the worktable 2. Then, the telescopic rod 404 is retracted to drive the rotating cylinder 405, the mounting block 406, the first cylinder 407 and the clamping plate 408 to move toward the mounting frame 401 in turn, away from the high-pressure nozzle 302, for easy high-pressure cleaning.

[0042] When in use, the rotating cylinder 405 may be provided with a waterproof cover to protect the rotating cylinder 405 without affecting the use of the rotating cylinder 405. This is a prior art and will not be described in detail herein.

[0043] like Figure 1 , Figure 2The cleaning mechanism 5 includes a mounting plate 501, a screw 502, a scraper 503 and a guide rod 504; the number of the mounting plates 501 and the scraper 503 are both two, the two mounting plates 501 are arranged in parallel on the frame 1, the two mounting plates 501 are respectively located on both sides of the mounting frame 401 in the adjustment mechanism 4, and the mounting plates 501 are arranged vertically; the two ends of the screw 502 are rotatably arranged on the corresponding mounting plates 501, the screw 502 is arranged horizontally, one end of the screw 502 passes through the mounting plate 501 and is connected to the first motor 505, the screw 502 is provided with two sections of reverse threads, the two scrapers 503 are arranged vertically, and the two scrapers 503 are respectively screwed on the corresponding threads; the scraper 503 abuts against the stage 2, and a rubber layer is provided on the bottom of the scraper 503. The two ends of the guide rod 504 are respectively arranged on the corresponding mounting plate 501, and the guide rod 504 is parallel to the screw rod 502. The guide rod 504 passes through the two scrapers 503 respectively, so that the movement of the scrapers 503 is more stable. A through hole 201 is provided on the stage 2. After the workpiece is cleaned, the first motor 505 is rotated to drive the screw rod 502 to rotate, and then drive the two scrapers 503 to move toward each other on the stage 2. While the scrapers 503 move on the stage 2, the bottom of the scrapers 503 scrapes off the water, mud, etc. on the stage 2 and falls from the through hole 201.

[0044] During actual operation, before the cleaning mechanism 5 is operated, the piston rod of the second cylinder 403 in the adjustment mechanism 4 contracts, driving the telescopic rod 404, the rotating cylinder 405, the mounting block 406 and the clamping plate 408 to rise, and the telescopic rod 404 contracts in the direction close to the mounting frame 401, which will not affect the operation of the cleaning mechanism 5.

[0045] like Figure 1 , Figure 2 , Figure 4 A water collection channel 6 is provided at the bottom of the stage 2, and the water collection channel 6 is connected up and down. A water storage mechanism 7 is provided at the bottom of the water collection channel 6. The water storage mechanism 7 includes a first water tank 702, and two top plates 701 are provided on the top of the first water tank 702. The two top plates 701 are located on both sides of the first water tank 702. A groove is horizontally provided on the top plate 701, and a filter rack 703 (similar to a drawer) is slidably provided in the groove. A filter net is provided on the filter rack 703, and the filter net is located below the water collection channel 6. A handle 704 is provided on the filter rack 703. Pull the handle 704 to pull out the filter rack 703, so as to facilitate cleaning of dirt such as mud on the filter net.

[0046] like Figure 1 , Figure 4The frame 1 is provided with a second water tank 8, and a first water pump is provided inside the second water tank 8, and the first water pump is connected to the water separation box 301 through a water pipe; the first water tank 702 is provided with a second water pump inside, and the second water pump is connected to the second water tank 8 through a water pipe. Water, mud, etc. falling from the through hole 201 enter the first water tank 702 through the water collection channel 6 and the filter frame 703 in sequence, wherein the mud and other impurities fall onto the filter net of the filter frame 703, and the waste water is filtered, and the second water pump of the first water tank 702 pumps water to the second water tank 8 for standby use. The first water pump in the second water tank 8 pumps water to the water separation box 301, which is convenient for the high-pressure nozzle 302 to clean the workpiece.

[0047] When using the cleaning device, the workpiece is placed at a preset position on the stage 2, and the high-pressure cleaning mechanism 3 performs high-pressure cleaning on the workpiece on the stage 2. The workpiece is turned over by operating the adjustment mechanism 4 so that the bottom surface of the workpiece faces upward to facilitate cleaning of the workpiece. After the workpiece is cleaned, the position of the adjustment mechanism 4 is adjusted and the cleaning mechanism 5 is operated to scrape off water, mud, etc. on the stage 2 to keep the stage 2 clean.

[0048] The workpiece cleaned by the utility model is a workpiece of regular shape, and the upper and lower surfaces of the workpiece can be stably placed on the loading platform 2 without affecting the normal use of the utility model.

[0049] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0050] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and the embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily realized. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described here.

Claims

1. An automated high-pressure cleaning device, characterized in that: The machine comprises a frame (1), wherein the frame (1) is provided with a high-pressure cleaning mechanism (3) and a loading platform (2) in order from top to bottom, wherein the high-pressure cleaning mechanism (3) comprises a water separation box (301) arranged on the top of the frame (1), and the water separation box (301) is provided with a plurality of high-pressure nozzles (302); The object carrier (2) is provided with an adjustment mechanism (4), the adjustment mechanism (4) comprising a mounting frame (401) arranged on the object carrier (2), the mounting frame (401) being provided with a lifting assembly, the lifting assembly being connected to a telescopic rod (404), the telescopic rod (404) being arranged horizontally, the telescopic rod (404) being connected to a rotating cylinder (405), the rotating end of the rotating cylinder (405) being connected to a mounting block (406), the mounting block (406) being symmetrically provided with two groups of first cylinders (407), the piston rods of the first cylinders (407) being connected to a clamping plate (408); The lifting assembly comprises a track (402) with a slider and a second cylinder (403); the track (402) is vertically arranged on the mounting frame (401); the second cylinder (403) is vertically arranged on the top of the mounting frame (401); the piston rod of the second cylinder (403) is connected to the top of the slider; and the telescopic rod (404) is arranged on the slider.

2. The automated high-pressure cleaning device according to claim 1, characterized in that: The loading platform (2) is provided with a cleaning mechanism (5), and the cleaning mechanism (5) comprises a mounting plate (501), a screw rod (502), a scraper (503) and a guide rod (504); The number of the mounting plates (501) and the number of the scrapers (503) are both two, the two mounting plates (501) are arranged in parallel on the frame (1), the two mounting plates (501) are respectively located on both sides of the adjustment mechanism (4), and the mounting plates (501) are arranged vertically; The two ends of the screw rod (502) are rotatably mounted on the corresponding mounting plate (501), one end of the screw rod (502) passes through the mounting plate (501) and is connected to a first motor (505), the screw rod (502) is provided with two sections of opposite threads, and the two scrapers (503) are respectively screwed on the corresponding threads; Both ends of the guide rod (504) are respectively arranged on the corresponding mounting plates (501); the guide rod (504) is parallel to the screw rod (502); and the guide rod (504) passes through the two scrapers (503) respectively; The scraper (503) abuts against the loading platform (2).

3. The automated high-pressure cleaning device according to claim 2, characterized in that: The bottom of the scraper (503) is provided with a rubber layer.

4. The automated high-pressure cleaning device according to claim 2, characterized in that: The loading platform (2) is provided with a through hole (201), the bottom of the loading platform (2) is provided with a water collection channel (6), and the bottom of the water collection channel (6) is provided with a water storage mechanism (7).

5. The automated high-pressure cleaning device according to claim 4, characterized in that: The water storage mechanism (7) comprises a first water tank (702), the top of the first water tank (702) being provided with two top plates (701), the top plates (701) being provided with grooves horizontally, the grooves being provided with filter racks (703) slidably, the filter racks (703) being provided with filter nets, the filter nets being located below the water collection channel (6), and the filter racks (703) being provided with handles (704).

6. The automated high-pressure cleaning device according to claim 5, characterized in that: The frame (1) is provided with a second water tank (8), the interior of the second water tank (8) is provided with a first water pump, and the first water pump is connected to the water diversion box (301) through a water pipe; A second water pump is provided inside the first water tank (702), and the second water pump is connected to the second water tank (8) via a water pipe.

7. The automated high-pressure cleaning device according to claim 1, characterized in that: A rubber layer is provided on the clamping plate (408).