Tail product stripping mechanism

By designing a tail product deduplication mechanism in the production of automobile parts, the combined structure of rotary hook and cutting knife can realize automatic deduplication of the parts, solving the problem of deduplication of complex parts in the cutting process, and improving the Production efficiency and quality reduce costs.

CN222242161UActive Publication Date: 2024-12-27WUXI WALS TECH CO LTD
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Patent Information

Application Number
CN202421073851.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the production process of automotive parts, it is difficult to stably remove the material during the cutting process, resulting in low mold production efficiency and high development cost, and cannot meet the production requirements of complex mold parts.

Method used

A tail product deduplication mechanism is designed, including a forming module and a deduplication module, and adopts a combined structure of a rotary hook and a cutting knife. The rotary hook rotation and cutting knife are driven by the movement of the upper mold seat to realize automatic deduplication of the product. .

Benefits of technology

It improves production efficiency and part quality, reduces the difficulty and production cost of mold processing, achieves an efficient, accurate and safe production process, and improves the durability and automation of molds.

✦ Generated by Eureka AI based on patent content.

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Abstract

A tail product stripping mechanism comprises a forming module and a stripping module, the forming module comprises an upper die base, a stripping plate, a window plate and a lower die plate, the forming module is arranged below the window plate, and a workpiece is arranged between the window plate and the lower die plate and pressed under the movement of the upper die base; the stripping module comprises a fixing base which is connected to the stripping plate and arranged on one side of a workpiece, a rotating hook capable of rotating is connected to the fixing base, the rotating hook is converted into a horizontal state from a vertical state along with downward movement of the upper die base, and then the rotating hook is converted into a horizontal state along with upward movement of the upper die base. The automatic material stripping device is compact and reasonable in structure, convenient to operate, simple in structure and excellent in material stripping effect due to the fact that the automatic material stripping device is composed of the fixing base, the plug pin and the rotating hook, and therefore the machining difficulty of the die can be lowered, the die space can be reduced, and the production efficiency of the progressive die can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a tail product stripping mechanism. Background Art

[0002] In recent years, with the increasingly fierce competition in the automobile market, major automobile manufacturers have turned their attention to the automobile's own covers and related stamping parts (hereinafter collectively referred to as parts) in the direction of developing and researching new models. The requirements for them are getting higher and higher, and the parts tend to be more complex and high-strength. Major mold manufacturers are also facing this technical problem. According to these characteristics of the parts, the process personnel design and layout the process procedures, formulate the process documents of this part, and determine the size of the mold and the number of process steps for producing this part.

[0003] For some parts, a floating bracket is generally used to complete the material removal work during the final cutting process. When the parts are complex in shape and difficult to remove, in order to ensure the stable removal of the parts, promote stable production of the mold, and reduce development costs, we have to make a breakthrough at this time, otherwise we will not be able to meet the development requirements for this type of parts, so we innovated and came up with this mechanism to meet the design needs.

[0004] For this purpose, we propose a tail product stripping mechanism. Utility Model Content

[0005] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a tail product stripping mechanism, thereby ensuring the production efficiency of the continuous mold, reducing the development cost, and improving the production quality of automobile parts.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A tail product stripping mechanism, comprising a forming module and a stripping module:

[0008] The molding module comprises:

[0009] Upper die seat;

[0010] Stripper plate;

[0011] The window plate is fixedly connected to the lower end of the stripper plate.

[0012] A lower mold plate is placed below the window plate, and the workpiece is placed between the window plate and the lower mold plate, and is pressed under the movement of the upper mold base;

[0013] The stripping module comprises:

[0014] The fixed seat is connected to the stripping plate and placed on one side of the workpiece, and a rotatable hook is connected to the fixed seat. As the upper die seat moves downward, the rotatable hook changes from a vertical state to a horizontal state, and then as the upper die seat moves upward, the workpiece is driven upward from the bottom of the workpiece to automatically strip the material.

[0015] As a further improvement of the above technical solution:

[0016] The stripping plate is located below the upper die base and is arranged parallel to the upper die base, and a cutting knife penetrating the stripping plate is connected to the bottom wall of the upper die base.

[0017] The connection mode between the cutting blade and the stripping plate includes a fixed connection or a movable connection, wherein in the movable connection, a step groove is provided on the cutting blade, and the stripping plate overlaps the step groove.

[0018] The lower die plate is fixed on the lower die base, and the lower die base is also connected with an anti-side plate which is parallel to the lower die plate and is used to prevent the cutting knife from running off.

[0019] The side protection plate is also provided with a wear-resistant plate corresponding to the cutting knife.

[0020] The fixing seat is fixed on the stripping plate and is close to one side of the workpiece.

[0021] The fixing seat is rotatably connected with a rotating hook via a latch, and the rotating range of the rotating hook is between 0° and 90° or between -90° and 0°.

[0022] It also includes a floating seat, which is floatingly connected to the lower die seat through a floating spring, and a horizontally arranged floating material support is arranged on the floating seat for supporting the workpiece.

[0023] The beneficial effects of the utility model are as follows:

[0024] The utility model has a compact and reasonable structure and is easy to operate. It is composed of a fixed seat, a latch and a rotating hook, has a simple structure and an excellent stripping effect, thereby reducing the processing difficulty of the mold, reducing the mold space, and ensuring the continuous mold production efficiency. Through the precise connection relationship and the beneficial effects of each component, an efficient, accurate and safe production process is achieved, bringing remarkable benefits to industrial production.

[0025] At the same time, the utility model also has the following advantages:

[0026] Improve production efficiency: Through precise die design and close fit between components, stamping progressive dies can achieve an efficient and continuous production process.

[0027] The high degree of automation reduces manual intervention and operation time, thereby improving production efficiency.

[0028] Guaranteed part quality: The precise design and manufacture of the mold ensures high precision and consistency of the parts.

[0029] The fine coordination of components such as the rotating hook and window plate enables the parts to be accurately positioned and supported during the stamping process, thus ensuring the quality of the parts.

[0030] Reduce production costs: Large-scale use of molds for production can reduce the production cost of a single part.

[0031] The high durability and long life of the molds reduce the need for frequent replacement and repairs, further reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the utility model.

[0033] Figure 2 It is a side view of the utility model.

[0034] in:

[0035] 1. Upper die seat; 2. Cutting knife; 3. Stripping plate; 4. Window plate; 5. Fixed seat; 6. Rotating hook; 7. Floating seat; 701, floating spring; 8. Workpiece; 9. Floating support; 10. Side protection plate; 11. Lower template; 12. Lower die seat. DETAILED DESCRIPTION

[0036] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0037] like Figure 1-Figure 2 As shown, this embodiment discloses a tail product stripping mechanism, which is used in the stripping process of mold processing, and its structure includes a molding module and a stripping module;

[0038] The forming module includes an upper die base 1, a cutting knife 2, a stripping plate 3, a window plate 4, a side plate 10, a lower die plate 11 and a lower die base 12, which are used to realize the pressing and forming of the workpiece 8;

[0039] The stripping module comprises a fixed seat 5, a rotating hook 6, a floating seat 7 and a floating material support 9, which is used for automatically stripping the workpiece 8 after it is pressed and formed.

[0040] like Figure 1 As shown, the specific structure of the molding die includes:

[0041] The stripping plate 3 is located below the upper die base 1 and is arranged parallel to the upper die base 1, and the bottom wall of the upper die base 1 is connected with a cutting knife 2 that penetrates the stripping plate 3, and the cutting knife 2 is connected to the stripping plate 3. The connection method of the cutting knife 2 and the stripping plate 3 includes:

[0042] The cutting blade 2 is fixedly connected to the stripping plate 3; or,

[0043] The cutting knife 2 is provided with a step groove, and the stripping plate 3 is overlapped on the step groove, which can improve the freedom of movement of the two and facilitate adaptation to workpieces 8 of different thicknesses.

[0044] The lower end of the stripper plate 3 is fixedly connected to a window plate 4 , a lower mold plate 11 is provided below the window plate 4 , the workpiece 8 is placed between the window plate 4 and the lower mold plate 11 , and is pressed under the movement of the upper mold base 1 .

[0045] like Figure 1 As shown, the lower template 11 is fixed on the lower mold base 12, and the lower mold base 12 is also connected with a side plate 10 which is parallel to the lower template 11 and is used to prevent the cutting knife 2 from deviating. That is, the gap between the lower template 11 and the side plate 10 is infinitely close to the width of the cutting knife 2.

[0046] In this embodiment, a wear-resistant plate corresponding to the cutting knife 2 is also provided on the side protection plate 10 .

[0047] like Figure 1 and Figure 2 As shown, the specific structure of the stripping module includes:

[0048] The fixed seat 5 is fixed on the stripping plate 3 and close to one side of the workpiece 8. The fixed seat 5 is rotatably connected with a rotating hook 6 through a latch. Figure 2 As shown, the rotation range of the swivel hook 6 is between 0° and 90° (or between -90° and 0°).

[0049] During the pressing process, the workpiece 8 is always placed within the rotation range of the rotating hook 6.

[0050] When the workpiece 8 contacts the rotating hook 6, the rotating hook can rotate around the latch to adapt to the shape of the workpiece 8 and changes during the stamping process.

[0051] The floating seat 7 is connected to the lower die seat 12 in a floating manner through a floating spring 701 , and a horizontally arranged floating material support 9 for supporting the workpiece 8 is also arranged on the floating seat 7 . The floating arrangement can adapt to the movement changes of the workpiece 8 during processing.

[0052] In this embodiment, the whole working process includes four stages:

[0053] The first stage: At the beginning, the upper die base 1 is at the top dead center of the machine tool, and the lower die base 12 is on the working table of the punch press. When the punch press is working, the upper die base 1 and all the components connected to it (including the stripper plate 3, the fixed base 5, the rotating hook 6, etc.) start to move downward until the rotating hook 6 contacts the workpiece 8.

[0054] The second stage: the upper die base 1 continues to move downward, and the rotating hook 6 rotates around the latch due to the force of the workpiece 8. When the rotating hook 6 continues to move downward with the upper die base 1, the highest point of the rotating hook 6 exceeds the workpiece 8, and the rotating hook 6 is reset due to gravity.

[0055] The third stage: the upper die seat 1 continues to move downward, the window plate 4 presses the workpiece 8 and the floating material support 9 continues to move downward until the bottom dead point of the machine tool, at which time the cutting knife 2 completes its work.

[0056] The fourth stage: the punch press starts to move upward, the upper die seat 1 moves upward with it, and the stripper plate 3 moves upward with it. The rotating hook 6 hooks the workpiece 8 while following the stripper plate 3 upward, and moves the workpiece 8 upward. Since the workpiece 8 is only subjected to force on one side, it slides outwards, completing the stripping of the workpiece 8. The upper die seat 1 returns to the top dead center, and the cutting process is completed.

[0057] During the whole process, the tail product stripping mechanism composed of the fixed seat 5, the latch and the rotating hook 6 plays a key role. It has a simple structure and an excellent stripping effect, which reduces the processing difficulty of the mold, reduces the mold space, and ensures the production efficiency of the continuous mold.

[0058] The beneficial effects of this embodiment include:

[0059] Improved production efficiency:

[0060] Through precise die design and close fit between components, stamping progressive dies can achieve an efficient and continuous production process.

[0061] The high degree of automation reduces manual intervention and operation time, thereby improving production efficiency.

[0062] Ensure the quality of parts:

[0063] The precise design and manufacture of the mold ensures high precision and consistency of the parts.

[0064] The fine coordination of components such as the rotating hook and window plate enables the parts to be accurately positioned and supported during the stamping process, thus ensuring the quality of the parts.

[0065] Reduce production costs:

[0066] Large-scale use of molds for production can reduce the production cost of a single part.

[0067] The high durability and long life of the molds reduce the need for frequent replacement and repairs, further reducing production costs.

[0068] In summary, through the precise connection relationship and the beneficial effects of each component, an efficient, accurate and safe production process is achieved, bringing significant benefits to industrial production.

[0069] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A tail product stripping mechanism, characterized in that: Including forming module and stripping module: The molding module comprises: Upper die base (1); Stripper plate (3); The window plate (4) is fixedly connected to the lower end of the stripping plate (3). A lower mold plate (11) is placed below the window plate (4), and the workpiece (8) is placed between the window plate (4) and the lower mold plate (11), and is pressed under the movement of the upper mold base (1); The stripping module comprises: A fixed seat (5) is connected to the stripping plate (3) and is placed on one side of the workpiece (8). A rotatable hook (6) is connected to the fixed seat (5). As the upper die seat (1) moves downward, the rotatable hook (6) changes from a vertical state to a horizontal state. Then, as the upper die seat (1) moves upward, the workpiece (8) is driven from the bottom of the workpiece (8) to move upward to automatically strip the workpiece.

2. The tail product stripping mechanism according to claim 1, characterized in that: The stripping plate (3) is located below the upper die base (1) and is arranged parallel to the upper die base (1); the bottom wall of the upper die base (1) is connected to a cutting knife (2) that passes through the stripping plate (3).

3. The tail product stripping mechanism according to claim 2, characterized in that: The connection mode between the cutting blade (2) and the stripping plate (3) includes a fixed connection or a movable connection, wherein in the movable connection, a step groove is provided on the cutting blade (2), and the stripping plate (3) overlaps the step groove.

4. The tail product stripping mechanism according to claim 1, characterized in that: The lower mold plate (11) is fixed on the lower mold base (12), and the lower mold base (12) is also connected with an anti-side plate (10) which is parallel to the lower mold plate (11) and is used to prevent the cutting knife (2) from running off.

5. The tail product stripping mechanism according to claim 4, characterized in that: The side protection plate (10) is also provided with a wear-resistant plate corresponding to the cutting knife (2).

6. The tail product stripping mechanism according to claim 1, characterized in that: The fixing seat (5) is fixed on the stripping plate (3) and is close to one side of the workpiece (8).

7. The tail product stripping mechanism according to claim 6, characterized in that: The fixing seat (5) is rotatably connected with a rotating hook (6) via a latch, and the rotation range of the rotating hook (6) is between 0° and 90° or between -90° and 0°.

8. The tail product stripping mechanism according to claim 1, characterized in that: It also comprises a floating seat (7), wherein the floating seat (7) is floatingly connected to the lower die seat (12) via a floating spring (701), and a horizontally arranged floating material support (9) is arranged on the floating seat (7) for supporting the workpiece (8).