Tool jig for wire harness manufacturing

Abstract

The utility model discloses a tool jig for wire harness manufacturing, which belongs to the technical field of wire harness manufacturing equipment and comprises a base, a cutting mechanism is arranged at the top of the base and comprises a cutting frame, a connecting mechanism is fixedly connected onto the cutting frame, and a winding mechanism is arranged in the connecting mechanism and comprises a moving seat capable of translating front and back. A plurality of linearly-arranged rotating seats are rotationally connected to the moving seat, and sliding grooves are formed in the tops of the rotating seats. The wire harness cutting device has the beneficial effects that the guiding mechanism and the winding mechanism are arranged, the middle sections of multiple strands of wire harnesses are pressed through a guiding roller, the ends of the wire harnesses are clamped and fixed through a clamping shaft, and before cutting, a rotating seat drives the clamping shaft to rotate, so that the cut wire harnesses are wound on the clamping shaft, and the cutting length is controlled in cooperation with a rotating block and a counter; multiple strands of wire harnesses can be cut at the same time, the cutting length is the same, the cutting length is easy to control, and use is safe and convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harness manufacturing equipment, in particular to a tooling fixture for wire harness manufacturing. Background Art

[0002] A wiring harness is a component that is formed by crimping the contact terminals made of copper materials with wires and cables, and then plasticizing the insulator or adding a metal shell to form a wiring harness to connect the circuit. The wiring harness industry chain includes wires and cables, connectors, processing equipment, wiring harness manufacturing and downstream application industries. Wiring harnesses are widely used in automobiles, household appliances, computers and communication equipment, various electronic instruments and meters, etc.

[0003] After searching, the Chinese patent publication number CN220510449U discloses a tooling fixture for wire harness manufacturing, which includes: a workbench; a processing table, a gripping device is arranged on one side of the fixed block, one end of an automatic telescopic rod is fixedly connected to the other side of the fixed block, the top of the workbench is fixedly connected to the automatic telescopic rod, the top of the workbench is fixedly connected to the support frame, two hydraulic rods are arranged on the top of the inner wall of the support frame, one end of the two hydraulic rods is fixedly connected to a cutter frame, and cutters are installed on both sides of the inner wall of the cutter frame. Tooling fixture for wire harness manufacturing. The device has an automatic telescopic rod to control the fixed block to slide backward on the slide rod to pull the wire harness to a certain length, and then start the hydraulic rod to control the cutter in the cutter frame to cut the wire harness, avoiding the errors caused by manual cutting that lead to different lengths of the wire harness, and improving the efficiency of wire harness cutting. However, when using the device, it is necessary to manually put the end of the wire harness into the grasping device. Due to the different clamping positions, the length of the wire harness cut each time will have errors. In the prior art, it is difficult to cut multiple strands of wire harnesses at the same time and ensure that the length of each cut is consistent. The practicality needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a tooling fixture for wire harness manufacturing in order to solve the above-mentioned problem.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A tooling jig for manufacturing a wire harness comprises a base, a reeling assembly is installed on the base, a cutting mechanism is arranged on the top of the base, the cutting mechanism comprises a cutting frame, a connecting mechanism is fixedly connected to the cutting frame, a guiding mechanism is installed on the connecting mechanism, a winding mechanism is arranged in the connecting mechanism, the winding mechanism comprises a moving seat which can translate back and forth, a plurality of rotating seats arranged in a straight line are rotatably connected to the moving seat, a slide groove is provided on the top of the rotating seat, two symmetrically arranged clamping blocks are slidably connected in the slide groove, a bidirectional lead screw is rotatably connected to the rotating seat, the bidirectional lead screw is threadedly connected to the two clamping blocks, a clamping shaft is fixedly connected to the top of the clamping block, and the guiding mechanism comprises two guide rollers arranged up and down.

[0007] Preferably, the connecting mechanism includes several groups of relatively arranged connecting frames, which are fixedly connected to the front and rear sides of the cutting frame. One group of connecting frames is fixedly connected to a guide rod, and the other group of connecting frames is rotatably connected to a driving screw. A No. 1 motor for driving the driving screw to rotate is fixedly connected to the top of the base, the guide rod and the driving screw pass through the inner side of the cutting frame, and the movable seat is slidably connected to the guide rod and is threadedly connected to the driving screw.

[0008] Preferably, a second motor is fixedly connected inside the movable seat, a driving shaft is fixedly connected to the output end of the second motor, a plurality of first bevel gears are fixedly connected to the driving shaft, each first bevel gear is respectively meshed with a second bevel gear, and the second bevel gear is fixedly connected to the middle position of the bottom of the rotating seat.

[0009] Preferably, a guide roller is rotatably connected to a connecting block on both sides, a sliding rod is slidably connected inside the connecting block, the bottom of the sliding rod is fixedly connected to a limiting block, a spring is sleeved on the sliding rod, the spring is arranged between the connecting block and the connecting frame, the top of the sliding rod passes through the connecting frame and is threadedly connected to a threaded sleeve, and the threaded sleeve is rotatably connected to the top of the connecting frame.

[0010] Preferably, one end of the guide roller away from the connecting block is fixedly connected to a rotating block, and a counter is provided on the rotating block, and the counter is used to count the number of rotations of the guide roller.

[0011] Preferably, a cylinder is fixedly connected to the top of the cutting frame, a cutter is fixedly connected to the output end of the cylinder, a storage groove for completely storing the cutter is opened at the inner side of the top of the cutting frame, and a cutting groove is opened at the bottom of the cutting frame.

[0012] Preferably, the unwinding assembly comprises a column, a mounting roller is rotatably connected to the column, a plurality of unwinding wheels are mounted on the mounting roller, and the number of the unwinding wheels corresponds to the number of the rotating seats.

[0013] The beneficial effects are: a guiding mechanism and a winding mechanism are provided, the middle section of the multi-strand wire harness is pressed by the guiding roller, the end of the wire harness is clamped and fixed by the clamping shaft, before cutting, the rotating seat drives the clamping shaft to rotate, so that the cut wire harness is wound around the clamping shaft, and the cutting length is controlled in conjunction with the rotating block and the counter, thereby realizing the simultaneous cutting of multi-strand wire harnesses, and the cutting length is the same each time, the cutting length is easy to control, and the use is safe and convenient.

[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of a tooling fixture for manufacturing a wiring harness according to the utility model;

[0017] Figure 2 It is a schematic diagram of the rear side of a tooling fixture for manufacturing a wiring harness according to the utility model;

[0018] Figure 3 This is a front cross-sectional view of the cutting frame position of a tooling fixture for manufacturing a wiring harness according to the utility model;

[0019] Figure 4 It is a schematic diagram of the connection between the cutting mechanism and the guiding mechanism of a tooling jig for manufacturing a wire harness according to the utility model;

[0020] Figure 5 It is a schematic diagram of the connection between the cutting mechanism and the guiding mechanism of a tooling jig for manufacturing a wire harness according to the utility model;

[0021] Figure 6 This is a schematic diagram of the cooperation between the connection mechanism and the winding mechanism of a tooling jig for manufacturing a wire harness according to the utility model;

[0022] Figure 7 It is a schematic diagram of the interior of a movable seat of a tooling fixture for manufacturing a wiring harness according to the utility model;

[0023] Figure 8 This is a schematic diagram of the cooperation between a rotating seat, a bidirectional screw rod and a clamping shaft of a tooling fixture for manufacturing a wiring harness according to the utility model;

[0024] Fig. 9 This is a schematic diagram of the connection between a connecting frame and a guiding mechanism of a tooling jig for manufacturing a wiring harness according to the utility model;

[0025] Fig.10 The utility model is a schematic diagram of the connection between a connecting block and a sliding rod of a tooling jig for manufacturing a wiring harness.

[0026] The accompanying drawings are described as follows: 101, base; 102, column; 103, mounting roller; 104, unwinding wheel; 201, cutting frame; 202, storage slot; 203, cylinder; 204, cutter; 205, cutting slot; 301, connecting frame; 302, guide rod; 303, driving screw; 304, No. 1 motor; 401, guide roller; 402, connecting block; 403, slide rod; 404, limit block; 405, spring; 406, threaded sleeve; 407, rotating block; 408, counter; 501, moving seat; 502, rotating seat; 503, slide slot; 504, clamping block; 505, bidirectional screw; 506, clamping shaft; 507, second motor; 508, driving shaft; 509, first bevel gear; 510, second bevel gear. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0029] The utility model is further described below in conjunction with the accompanying drawings:

[0030] like Figure 1 — Fig.10As shown, a tooling fixture for manufacturing a wire harness comprises a base 101, a reeling assembly is installed on the base 101, a cutting mechanism is arranged on the top of the base 101, the cutting mechanism comprises a cutting frame 201, a connecting mechanism is connected to the cutting frame 201 by bolts, a guiding mechanism is installed on the connecting mechanism, a winding mechanism is arranged in the connecting mechanism, the winding mechanism comprises a moving seat 501 that moves forward and backward, a plurality of rotating seats 502 arranged in a straight line are rotatably connected to the moving seat 501, and the plurality of rotating seats 502 are arranged to cut multiple strands of wire harnesses at one time, thereby improving processing efficiency, and rotating A slide groove 503 is provided on the top of the seat 502, and two symmetrically arranged clamping blocks 504 are slidably connected in the slide groove 503. A bidirectional screw rod 505 is rotatably connected to the rotating seat 502, and the bidirectional screw rod 505 is threadedly connected to the two clamping blocks 504. A clamping shaft 506 is bolted to the top of the clamping block 504, and the guiding mechanism includes two guide rollers 401 arranged up and down. The guide rollers 401 can fix the position of multiple wire harnesses so that the length of the clamping shaft 506 when pulling out the wire harness and winding the wire harness is equal each time, thereby ensuring the length of the wire harness cut each time and avoiding human errors.

[0031] In this embodiment, the connecting mechanism includes a plurality of groups of relatively arranged connecting frames 301, which are connected to the front and rear sides of the cutting frame 201 by bolts. A guide rod 302 is connected to one group of connecting frames 301 by bolts, and a driving screw rod 303 is rotatably connected to the other group of connecting frames 301. A No. 1 motor 304 for driving the driving screw rod 303 to rotate is connected to the top of the base 101 by bolts. The guide rod 302 and the driving screw rod 303 pass through the inner side of the cutting frame 201, and the movable seat 501 is slidably connected to the guide rod 302 and is threadedly connected to the driving screw rod 303. When the No. 1 motor 304 drives the driving screw rod 303 to rotate, the driving screw rod 303 drives the movable seat 501 to pass through the inside of the cutting frame 201, and the free end of the wiring harness is pulled from the front side of the cutting frame 201 to the rear side, which is convenient for cutting. In addition, by setting a rotatable clamping shaft 506, the volume of the device is greatly reduced, the device as a whole is more compact, the floor space is reduced, and the staff can operate it more labor-saving.

[0032] In this embodiment, a second motor 507 is connected to the movable seat 501 by bolts, and the output end of the second motor 507 is connected to a driving shaft 508 through a coupling. A plurality of first bevel gears 509 are welded on the driving shaft 508, and each first bevel gear 509 is respectively meshed with a second bevel gear 510. The second bevel gear 510 is connected to the middle position of the bottom of the rotating seat 502 by bolts. The rotation of the second motor 507 drives the driving shaft 508 to rotate, and the driving shaft 508 drives the first bevel gear 509 to rotate. The first bevel gear 509 drives a plurality of second bevel gears 510 to rotate, and the second bevel gear 510 drives a plurality of rotating seats 502 to rotate at the same time, so that the wiring harness fixed on the inner side of the two clamping shafts 506 is wound around the clamping shaft 506 with the midpoint of the rotating seat 502 as the axis, so that the cutting length of each strand of the wiring harness is consistent.

[0033] In this embodiment, a guide roller 401 is connected to a connecting block 402 on both sides through bearings, and a sliding rod 403 is slidably connected in the connecting block 402. The bottom of the sliding rod 403 is connected to a limiting block 404 by bolts. A spring 405 is sleeved on the sliding rod 403, and the spring 405 is arranged between the connecting block 402 and the connecting frame 301. The spring 405 is always in a compressed state. The top of the sliding rod 403 passes through the connecting frame 301 and is threadedly connected with a threaded sleeve 406. The threaded sleeve 406 is connected to the top of the connecting frame 301 through a bearing. The setting of the spring 405 can apply appropriate downward pressure to the upper guide roller 401 to avoid sliding between the guide roller 401 and the wiring harness and can pull the guide roller 401 to rotate when the wiring harness moves. The setting of the threaded sleeve 406 can lift the sliding rod 403 upward, thereby moving the upper guide roller 401 upward, making it convenient for the staff to pass the wiring harness from the front side of the guide roller 401 to the rear side.

[0034] In this embodiment, one end of the guide roller 401 away from the connecting block 402 is connected to the rotating block 407 by bolts, and a counter 408 is arranged on the rotating block 407. The counter 408 is connected to the side of the connecting frame 301 by bolts, and the counter 408 is used to count the number of rotations of the guide roller 401. Since no sliding occurs between the guide roller 401 and the wire harness during pulling out, the pulling length of the wire harness can be determined by the number of rotations of the guide roller 401, thereby controlling the length of each cutting of the wire harness, making the length of each cutting of multiple strands of the wire harness consistent, and avoiding artificial errors.

[0035] In this embodiment, the top of the cutting frame 201 is connected to the cylinder 203 by bolts, and the output end of the cylinder 203 is connected to the cutter 204 by bolts. A storage groove 202 for completely storing the cutter 204 is opened at the inner side of the top of the cutting frame 201, and a cutting groove 205 is opened at the bottom of the cutting frame 201. In the process of the moving seat 501 pulling out the wire harness, the cutter 204 is completely inside the storage groove 202, which facilitates the forward and backward translation movement of the moving seat 501, and at the same time prevents the staff from touching the cutter 204 and being injured, thereby improving the safety of use.

[0036] In this embodiment, the unwinding assembly includes a column 102, which is rotatably connected to a mounting roller 103, and a plurality of unwinding wheels 104 are mounted on the mounting roller 103. The number of unwinding wheels 104 corresponds to the number of rotating seats 502. The unwinding wheels 104 are plugged into the mounting roller 103 to facilitate loading and unloading and improve processing efficiency.

[0037] Working principle: Before using the device, the unwinding wheel 104 with the wire harness to be processed is plugged into the installation roller 103. The staff rotates the threaded sleeve 406 to increase the distance between the two guide rollers 401. Then, the ends of the wire harness are passed from the front side to the back side of the guide roller 401 one by one. Then, the threaded sleeve 406 is rotated in the opposite direction to make the two guide rollers 401 close to each other and exert a certain pressure on the wire harness to prevent relative sliding. Then, the No. 1 motor 304 is used to drive the screw rod 303 to rotate, so that the moving seat 501 is close to the guide roller. 401, put the free end of each wire harness between the clamping shafts 506 and rotate the bidirectional screw 505 to make each clamping shaft 506 clamp the wire harness. After each wire harness is fixed, use the No. 1 motor 304 to drive the screw 303 to rotate in the opposite direction, and the moving seat 501 passes through the cutting frame 201 and moves backward. During the movement, the wire harness is pulled out, and the middle section of the wire harness drives the guide roller 401 to rotate, and the lower guide roller 401 drives the rotating block 407 to rotate. The counter 408 can record the number of rotations to control the cutting length of the wire harness;

[0038] After the moving seat 501 moves to the rearmost position, the No. 1 motor 304 pauses, the second motor 507 starts, the second motor 507 drives the driving shaft 508 to rotate, the driving shaft 508 drives the first bevel gear 509 to rotate, the first bevel gear 509 drives a plurality of second bevel gears 510 to rotate, and the second bevel gear 510 drives a plurality of rotating seats 502 to rotate at the same time, so that the wire harness fixed on the inner side of the two clamping shafts 506 is wound around the clamping shaft 506 with the midpoint of the rotating seat 502 as the axis, so that the cutting length of each wire harness is consistent. When the guide roller 401 drives the rotating block 407 to rotate a certain number of circles, the length of the pulled wire harness reaches the planned length, the second motor 507 stops, and the cylinder 203 pushes the cutter 204 to move downward, and the cutter 204 cuts the upper part of the cutting groove 205 The wire harness at the position is cut to obtain multiple wire harnesses of the same length. At this time, the staff rotates the bidirectional screw rod 505 to loosen the clamping shaft 506, pulls out the wire harness wound on the clamping shaft 506 upward, collects the rolled wire harness, and completes a cutting process. Then, the No. 1 motor 304 is started, and the No. 1 motor 304 drives the driving screw rod 303 to move the movable seat 501 to the cutting frame 201 position. At this time, the free ends of the wire harnesses are aligned, and the length can be determined more accurately to avoid manual errors. Then the free end of the wire harness is clamped into the clamping shaft 506. During the process of placing the clamping shaft 506, the guide roller 401 is prevented from rotating. Repeat the above steps, and multiple wire harnesses of the same length can be obtained each time cutting, and the cutting length is easy to control, which is safe and convenient to use.

[0039] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A tooling fixture for manufacturing a wire harness, comprising a base (101), a reeling assembly being mounted on the base (101), a cutting mechanism being arranged on the top of the base (101), the cutting mechanism comprising a cutting frame (201), a connecting mechanism being fixedly connected to the cutting frame (201), characterized in that: A guiding mechanism is installed on the connecting mechanism, and a winding mechanism is arranged in the connecting mechanism. The winding mechanism includes a movable seat (501) that can move forward and backward. The movable seat (501) is rotatably connected to a plurality of rotating seats (502) arranged in a straight line. A sliding groove (503) is provided on the top of the rotating seat (502). Two symmetrically arranged clamping blocks (504) are slidably connected in the sliding groove (503). A bidirectional screw rod (505) is rotatably connected to the rotating seat (502). The bidirectional screw rod (505) is threadedly connected to the two clamping blocks (504). A clamping shaft (506) is fixedly connected to the top of the clamping block (504). The guiding mechanism includes two guide rollers (401) arranged up and down.

2. A tooling tool for manufacturing a wire harness according to claim 1, characterized in that: The connection mechanism comprises a plurality of groups of relatively arranged connection frames (301), wherein the connection frames (301) are fixedly connected to the front and rear sides of the cutting frame (201), one group of the connection frames (301) is fixedly connected to a guide rod (302), and another group of the connection frames (301) is rotatably connected to a driving screw rod (303), a No. 1 motor (304) for driving the driving screw rod (303) to rotate is fixedly connected to the top of the base (101), the guide rod (302) and the driving screw rod (303) pass through the inner side of the cutting frame (201), and the movable seat (501) is slidably connected to the guide rod (302) and is threadedly connected to the driving screw rod (303).

3. The tooling tool for manufacturing a wire harness according to claim 1, characterized in that: A second motor (507) is fixedly connected inside the movable seat (501); a driving shaft (508) is fixedly connected to the output end of the second motor (507); a plurality of first bevel gears (509) are fixedly connected to the driving shaft (508); each of the first bevel gears (509) is respectively meshed with a second bevel gear (510); and the second bevel gear (510) is fixedly connected to the middle position of the bottom of the rotating seat (502).

4. A tooling tool for manufacturing a wire harness according to claim 2, characterized in that: A connecting block (402) is rotatably connected to both sides of one guide roller (401), a sliding rod (403) is slidably connected inside the connecting block (402), a limiting block (404) is fixedly connected to the bottom of the sliding rod (403), a spring (405) is sleeved on the sliding rod (403), and the spring (405) is arranged between the connecting block (402) and the connecting frame (301), the top of the sliding rod (403) passes through the connecting frame (301) and is threadedly connected to a threaded sleeve (406), and the threaded sleeve (406) is rotatably connected to the top of the connecting frame (301).

5. A tooling tool for manufacturing a wire harness according to claim 4, characterized in that: One end of the guide roller (401) away from the connection block (402) is fixedly connected to a rotating block (407), and a counter (408) is provided on the rotating block (407). The counter (408) is used to count the number of rotations of the guide roller (401).

6. The tooling tool for manufacturing a wire harness according to claim 1, characterized in that: The top of the cutting frame (201) is fixedly connected to a cylinder (203), the output end of the cylinder (203) is fixedly connected to a cutter (204), a storage groove (202) for completely storing the cutter (204) is provided at the inner side of the top of the cutting frame (201), and a cutting groove (205) is provided at the bottom of the cutting frame (201).

7. The tooling tool for manufacturing a wire harness according to claim 1, characterized in that: The unwinding assembly comprises a column (102), the column (102) is rotatably connected to a mounting roller (103), a plurality of unwinding wheels (104) are mounted on the mounting roller (103), and the number of the unwinding wheels (104) corresponds to the number of the rotating seat (502).

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