Efficient molding machine for hardware production

By designing an efficient molding machine for hydraulic cylinders, rotating shafts, limiting components and air blowing collection components in hardware production, the cumbersome problems of template replacement and sand cleaning in the prior art are solved, and the efficiency and operational convenience of hardware production are improved.

CN222242542UActive Publication Date: 2024-12-27LINYI JIUGONG HARDWARE TOOLS CO LTD
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Patent Information

Application Number
CN202420770850.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-27
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing shock pressure molding machines are cumbersome and inefficient when replacing templates and cleaning sand, which affects the production efficiency of hardware.

Method used

An efficient molding machine including hydraulic cylinder, rotary shaft, limit assembly, air blow collection assembly and rotary mechanism is designed. The hydraulic cylinder drives the mobile plate and rotary shaft to achieve rapid replacement of templates and automatic sand cleaning, and the air blow collection assembly is automatically used to automatically Blow off the sand and simplify the operation process.

Benefits of technology

It realizes the convenience of template replacement and automation of sand cleaning, and improves the efficiency and operational convenience of hardware production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hardware production, and particularly relates to an efficient molding machine for hardware production, which comprises a base, a coaming is fixed at the top of the base, first hydraulic cylinders fixed at the top of the base are arranged on two sides of the coaming, and movable plates are fixed at ejection ends of the two first hydraulic cylinders. Through the arrangement of the base, the surrounding plate, the first hydraulic cylinder, the moving plate, the rotating shaft, the hollow plate, the transverse plate, the template, the limiting assembly, the air-blowing collecting assembly and the rotating mechanism, in the process of using the molding machine, under the cooperation of the limiting assembly, the template and the hollow plate are connected and fixed in a spring clamping mode, and the molding machine is convenient to use. According to the hardware product sand mold manufacturing device, the mold plate can be replaced more conveniently when different hardware product sand molds are manufactured in the later period, sand falling after sand mold jolt-pressing can be automatically blown off from the mold plate through the arranged air blowing collecting assembly, and therefore workers can conveniently conduct next sand mold manufacturing work.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware production, in particular to a high-efficiency molding machine for hardware production. Background Art

[0002] Most of the metal products in the manufacturing industry and the general parts and components in the general equipment manufacturing and other related products constitute the "small hardware" in the usual sense. The responsibility of "small hardware" is to provide parts and production tools to manufacturing enterprises, rather than as industry-specific equipment for final use. At present, in the hardware production and processing process, a shock-compression molding machine is needed to manufacture the casting sand mold of the hardware products. Compared with the previous manual method, the use of a shock-compression molding machine to make sand molds has improved the efficiency of hardware sand mold making to a certain extent. However, during the use of the current shock-compression molding machine, the molded template and the machine body are fixed with multiple bolts. When the template needs to be replaced when manufacturing sand molds of different products, the operation is cumbersome. In addition, after the shock-compression is completed and when the sand mold is shocked again, the sand that falls on the surface of the template needs to be cleaned manually, which is inconvenient to use. Therefore, we propose a high-efficiency molding machine for hardware production to solve the above problems. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a high-efficiency molding machine for hardware production, which solves the problems raised in the above-mentioned background technology.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] A high-efficiency molding machine for hardware production comprises a base, a surrounding plate is fixed on the top of the base, first hydraulic cylinders fixed to the top of the base are arranged on both sides of the surrounding plate, movable plates are fixed to the ejection ends of the two first hydraulic cylinders, side walls of the movable plates are rotatably connected to a rotating shaft through bearings, a hollow plate is fixed at one end of the rotating shaft, two cross plates are fixed between the two hollow plates, templates are clamped on the tops of the two hollow plates, and limiting components for fixing the templates are arranged inside the hollow plates, a top plate is arranged above the base, a second hydraulic cylinder is fixed on the top of the top plate, the ejection end of the second hydraulic cylinder slides through the top plate to extend to the bottom thereof and is fixed with a pressure plate, an air blowing collection component is arranged at the bottom of the top plate, and a rotating mechanism for driving the top plate to rotate is arranged at the top of the base.

[0008] Furthermore, the limit assembly includes a rotating rod rotatably connected to the inside of the hollow plate through a bearing, a gear is fixed on the surface of the rotating rod, and two tooth frames are slidably connected to the inside of the hollow plate, and the tooth frames are meshed with gears. Limit blocks corresponding to the template are fixed on the top of the tooth frames, and the limit blocks slide through the hollow plate and extend above it. One end of the template is clamped and limited between the two limit blocks, and a moving rod is fixed to one side wall of the tooth frame, and one end of the moving rod slides through the hollow plate and extends to the outside of it, and a spring is fixed to one side wall of the tooth frame, and the other end of the spring is fixedly connected to the inner wall of the hollow plate.

[0009] Furthermore, four strip grooves adapted to the limit blocks are opened on the top of the hollow plate, two elastic cloths are fixed inside the strip grooves, and the other ends of the elastic cloths are fixedly connected to the corresponding limit blocks respectively.

[0010] Furthermore, the air blowing collection assembly includes a third hydraulic cylinder fixed on the top of the top plate, the ejection end of the third hydraulic cylinder slides through the top plate and extends to the bottom thereof and is fixed with an air blowing plate, the air inlet of the air blowing plate is connected to and fixed with an air intake pipe, the outer wall of the enclosure is fixed with a guide hopper, and one side wall of the guide hopper is provided with two openings.

[0011] Furthermore, the rotating mechanism includes a guide seat fixed on the top of the base, the top of the guide seat is rotatably connected to a support shaft through a bearing, a rotating frame is rotatably connected inside an annular rail fixed on the top of the base, the top of the rotating frame is fixedly connected to the bottom of the top plate, and the top of the support shaft is fixedly connected to the rotating frame.

[0012] Furthermore, two telescopic sleeves are fixed on the top of the base, and the top ends of the telescopic sleeves are respectively fixedly connected to the corresponding movable plates.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a high-efficiency molding machine for hardware production, which has the following beneficial effects:

[0015] The utility model, by setting a base, a surrounding plate, a first hydraulic cylinder, a movable plate, a rotating shaft, a hollow plate, a cross plate, a template, a limiting component, an air blowing collection component and a rotating mechanism, when using the molding machine, with the cooperation of the limiting component, the template and the hollow plate are connected and fixed by a spring clamping method, so that when different hardware product sand molds are manufactured in the later stage, the template can be replaced more conveniently, and the arranged air blowing collection component can automatically blow the sand that falls off after the sand mold is vibrated and pressed from the template, thereby facilitating the staff to carry out the next sand mold manufacturing work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0017] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0018] Figure 3 This is a schematic diagram of the hollow plate structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the limit assembly of the utility model;

[0020] Figure 5 This is a schematic diagram of the template structure of the utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the guide bucket of the utility model.

[0022] In the figure: 1. base; 2. enclosure; 3. first hydraulic cylinder; 4. moving plate; 5. rotating shaft; 6. hollow plate; 7. cross plate; 8. template; 9. limit assembly; 901. rotating rod; 902. gear; 903. gear frame; 904. limit block; 905. moving rod; 906. spring; 10. top plate; 11. second hydraulic cylinder; 12. pressure plate; 13. air blowing collection assembly; 1301. third hydraulic cylinder; 1302. air blowing plate; 1303. air inlet pipe; 1304. guide bucket; 1305. through port; 14. rotating mechanism; 1401. guide seat; 1402. support shaft; 1403. rotating frame; 15. strip groove; 16. elastic cloth; 17. telescopic sleeve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] like Figure 1 Figure 2 , Figure 3 and Figure 5As shown, an embodiment of the utility model proposes a high-efficiency molding machine for hardware production, including a base 1, a panel 2 is fixed on the top of the base 1, first hydraulic cylinders 3 fixed on the top of the base 1 are arranged on both sides of the panel 2, and movable plates 4 are fixed on the ejection ends of the two first hydraulic cylinders 3, and two telescopic sleeves 17 are fixed on the top of the base 1, and the top ends of the telescopic sleeves 17 are respectively fixedly connected to the corresponding movable plates 4, which can play an auxiliary supporting role for the movable plates 4, so that it will be more stable in the process of moving up and down. The side walls of the plate 4 are rotatably connected with a rotating shaft 5 through a bearing, one end of the rotating shaft 5 is fixed with a hollow plate 6, two cross plates 7 are fixed between the two hollow plates 6, the tops of the two hollow plates 6 are clamped with a template 8, and the insides of the hollow plates 6 are provided with a limit assembly 9 for fixing the template 8. A top plate 10 is provided above the base 1, and a second hydraulic cylinder 11 is fixed on the top of the top plate 10. The ejection end of the second hydraulic cylinder 11 slides through the top plate 10 and extends to the bottom thereof and is fixed with a pressing plate 12. The bottom of the top plate 10 is provided with an air blow The collecting component 13 and the top of the base 1 are provided with a rotating mechanism 14 for driving the top plate 10 to rotate. When the molding machine is in use, the molding frame limit can be placed on the top of the template 8. After manually pouring sand into the inside of the molding frame 8, the first hydraulic cylinder 3 is used to drive the movable plate 4 to move back and forth, so that the sand inside the molding frame can be vibrated and compacted. Then the second hydraulic cylinder 11 can be started to drive the pressing plate 12 to move down, so that the sand inside the molding frame can be compacted. The two sides of the template 8 are the matching surfaces of the product manufacturing sand mold. When the first hydraulic cylinder 3 lifts the movable plate 4 to a suitable height, the motor can be started to drive one of the rotating shafts 5 to rotate, so that the template can be turned over. After the compaction operation is completed and the molding frame is removed, the top plate 10 can be driven to rotate ninety degrees by the rotating mechanism 14. At this time, the air blowing collecting component 13 will be located above the sand mold, and then it will be moved down, so that the excess sand can be automatically blown off and collected. After the later operation limit component 9 releases the restriction on the template 8, it can be removed and replaced.

[0026] like Figure 1 , Figure 3 and Figure 4As shown, in some embodiments, the limiting assembly 9 includes a rotating rod 901 rotatably connected to the inside of the hollow plate 6 through a bearing, a gear 902 is fixed on the surface of the rotating rod 901, and two tooth frames 903 are slidably connected to the inside of the hollow plate 6, and the tooth frames 903 are meshed with the gears 902. The top of the tooth frames 903 is fixed with limiting blocks 904 adapted to the template 8, and the top of the hollow plate 6 is provided with four strip grooves 15 adapted to the limiting blocks 904, and two elastic cloths 16 are fixed inside the strip grooves 15, and the other ends of the elastic cloths 16 are respectively fixedly connected to the corresponding limiting blocks 904, and the strip grooves 15 can prevent the limiting blocks 904 from being interfered with during the movement, and the elastic cloth 16 can block the strip grooves 15 to prevent the sand used for molding from entering the inside of the hollow plate 6 through the strip grooves 15, and the limiting blocks 904 slide through the hollow plate 6 and extend above it, and the template 8 is formed. One end of the plate 8 is clamped and limited between the two limit blocks 904, and a moving rod 905 is fixed to one side wall of the tooth frame 903. One end of the moving rod 905 slides through the hollow plate 6 and extends to its outside. A spring 906 is fixed to one side wall of the tooth frame 903, and the other end of the spring 906 is fixedly connected to the inner wall of the hollow plate 6. When the template 8 needs to be replaced, it is only necessary to pull the moving rod 905 on one side. When one of the moving rods 905 moves, it will drive one of the tooth frames 903 to move. With the cooperation of the gear 902, the other tooth frame 903 can be driven to move in the opposite direction at the same time, and the movement of the tooth frame 903 will drive the limit block 904 to move. Therefore, after the restriction on the template 8 is released, it can be removed and replaced. During installation, it is only necessary to place the template 8 and press it. At this time, one end of the template 8 will be clamped under the limit block 904, thereby fixing the template 8.

[0027] like Figure 1 , Figure 2 and Figure 6 As shown, in some embodiments, the air blowing collection assembly 13 includes a third hydraulic cylinder 1301 fixed on the top of the top plate 10, the ejection end of the third hydraulic cylinder 1301 slides through the top plate 10 to extend to the bottom thereof and is fixed with an air blowing plate 1302, the air inlet of the air blowing plate 1302 is connected and fixed with an air inlet pipe 1303, the outer wall of the enclosure 2 is fixed with a guide bucket 1304, and one side wall of the guide bucket 1304 is provided with two openings 1305. When in use, the compressed air pipeline can be connected and fixed to the air inlet pipe 1303 through a hose. When the air blowing plate 1302 is rotated to the top of the template 8, the third hydraulic cylinder 1301 is started to drive the air blowing plate 1302 to move downward. At this time, the excess sand remaining on the template 8 and the hollow plate 6 can be automatically blown into the inside of the guide bucket 1304, so that there is no need for manual air blowing operation, and it is convenient to collect the excess sand after blowing.

[0028] like Figure 2As shown, in some embodiments, the rotating mechanism 14 includes a guide seat 1401 fixed on the top of the base 1, the top of the guide seat 1401 is rotatably connected to the support shaft 1402 through a bearing, the annular rail fixed on the top of the base 1 is internally rotatably connected to the rotating frame 1403, the top of the rotating frame 1403 is fixedly connected to the bottom of the top plate 10, and the top of the support shaft 1402 is fixedly connected to the rotating frame 1403. When in use, the motor is started to drive the support shaft 1402 to rotate forward and reverse. After the support shaft 1402 rotates, the rotating frame 1403 can be driven to rotate, thereby driving the top plate 10 to rotate, and after the top plate 10 rotates, the pressure plate 12 and the air blowing collection assembly 13 can be reciprocated.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-efficiency molding machine for hardware production, comprising a base (1), characterized in that: A shroud (2) is fixed on the top of the base (1), and first hydraulic cylinders (3) fixed to the top of the base (1) are arranged on both sides of the shroud (2). Moving plates (4) are fixed to the ejection ends of the two first hydraulic cylinders (3), and the side walls of the moving plates (4) are rotatably connected to a rotating shaft (5) via a bearing, and a hollow plate (6) is fixed at one end of the rotating shaft (5), and two cross plates (7) are fixed between the two hollow plates (6). Templates (8) are clamped on the tops of the two hollow plates (6), and the hollow plates (6) are provided with a plurality of movable plates (4). A limiting assembly (9) for fixing the template (8) is arranged inside, a top plate (10) is arranged above the base (1), a second hydraulic cylinder (11) is fixed on the top of the top plate (10), the ejection end of the second hydraulic cylinder (11) slides through the top plate (10) and extends to the bottom thereof and is fixed with a pressure plate (12), an air blowing collection assembly (13) is arranged at the bottom of the top plate (10), and a rotating mechanism (14) for driving the top plate (10) to rotate is arranged at the top of the base (1).

2. The high-efficiency molding machine for hardware production according to claim 1, characterized in that: The limit assembly (9) comprises a rotating rod (901) rotatably connected to the inside of the hollow plate (6) via a bearing, a gear (902) being fixed on the surface of the rotating rod (901), two tooth frames (903) being slidably connected to the inside of the hollow plate (6), the tooth frames (903) being meshed with the gears (902), and limit blocks (904) matching the template (8) being fixed on the top of the tooth frames (903), and the limit blocks (904) being slidably connected to the inside of the hollow plate (6). The template (8) penetrates the hollow plate (6) and extends to the top thereof, one end of the template (8) is clamped and limited between the two limit blocks (904), a moving rod (905) is fixed to one side wall of the tooth frame (903), one end of the moving rod (905) slides through the hollow plate (6) and extends to the outside thereof, a spring (906) is fixed to one side wall of the tooth frame (903), and the other end of the spring (906) is fixedly connected to the inner wall of the hollow plate (6).

3. The high-efficiency molding machine for hardware production according to claim 1, characterized in that: The top of the hollow plate (6) is provided with four strip grooves (15) adapted to the limit blocks (904), two elastic cloths (16) are fixed inside the strip grooves (15), and the other ends of the elastic cloths (16) are respectively fixedly connected to the corresponding limit blocks (904).

4. The high-efficiency molding machine for hardware production according to claim 1, characterized in that: The air blowing collection assembly (13) comprises a third hydraulic cylinder (1301) fixed on the top of the top plate (10), the ejection end of the third hydraulic cylinder (1301) slides through the top plate (10) and extends to the bottom thereof and is fixed with an air blowing plate (1302), the air inlet of the air blowing plate (1302) is connected and fixed with an air inlet pipe (1303), the outer wall of the enclosure (2) is fixed with a guide hopper (1304), and one side wall of the guide hopper (1304) is provided with two openings (1305).

5. The high-efficiency molding machine for hardware production according to claim 1, characterized in that: The rotating mechanism (14) comprises a guide seat (1401) fixed on the top of the base (1); the top of the guide seat (1401) is rotatably connected to a support shaft (1402) via a bearing; a rotating frame (1403) is rotatably connected inside a circular track fixed on the top of the base (1); the top of the rotating frame (1403) is fixedly connected to the bottom of the top plate (10); and the top of the support shaft (1402) is fixedly connected to the rotating frame (1403).

6. The high-efficiency molding machine for hardware production according to claim 1, characterized in that: Two telescopic sleeves (17) are fixed on the top of the base (1), and the top ends of the telescopic sleeves (17) are respectively fixedly connected to the corresponding movable plates (4).