Dustproof cutting device for copper busbar
By using two settling and filtration filter components in the copper bus cutting device, the problem of poor filtration of wastewater in the prior art is solved, the service life of the water in the water tank is extended, and the cutting efficiency is improved.
Patent Information
- Application Number
- CN202323426919.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-14
AI Technical Summary
The existing copper bus cutting device has poor wastewater filtration effect during the circulating water spray and dust reduction process, resulting in frequent replacement of water in the water tank, which reduces the efficiency of the cutting process.
A copper busbar dust-proof cutting device is designed, and a filter assembly with two settling and two filtration is adopted, including a first filter assembly and a second filter assembly, through a combined structure of the first filter barrel and the second filter barrel, combined with the filtering. The plate and filter element realize sufficient sedimentation and filtration of wastewater, ensuring the extended reusable time of water in the water tank.
It improves the filtration effect of the circulating water spray system, reduces the impact of frequent water changes due to poor filtration effect on cutting efficiency, simplifies the cleaning process of filter components, and extends the service life of the water in the water tank.
Smart Images

Figure CN222242822U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of copper busbar cutting devices, and in particular to a copper busbar dust-proof cutting device. Background Art
[0002] Copper busbar is a main type of copper processing material. Copper busbar has high mechanical properties, good electrical conductivity, thermal conductivity, excellent corrosion resistance, electroplating, brazing, beautiful metallic luster and good forming and processing performance, so various power transmission and transformation, electrical equipment made of it have been widely used in the power field. In recent years, with the continuous and rapid development of the national economy, the output and consumption of copper busbars in my country have also increased significantly, and the quality requirements for copper busbars are also constantly improving.
[0003] When using cutting equipment to cut copper busbars, a large amount of metal debris and dust will be generated, and water spraying is required to reduce dust and cool the cutting blade. In order to save water resources, a circulating water spray system is used in existing cutting devices to reduce dust. The existing circulating water spray system filters wastewater containing metal debris and dust, and the treated wastewater enters the water tank for recycling. The existing filtering method is relatively simple, so that the filtered wastewater still contains obvious impurities. The impurities accumulate in the water tank, which reduces the number of times the water in the water tank can be used. The water in the water tank needs to be replaced after a period of time, which reduces the efficiency of the cutting process.
[0004] With respect to the above-mentioned related technologies, the inventors believe that in the process of circulating water spraying and dust reduction in the copper busbar cutting device, the filtering effect of wastewater is poor, so that the water in the water tank needs to be replaced frequently, which reduces the efficiency of the cutting process. Utility Model Content
[0005] In order to improve the filtering effect of the circulating water spray system and reduce the impact of frequent water changes on cutting efficiency due to poor filtering effect, the present application provides a copper busbar dust-proof cutting device.
[0006] The present application provides a copper busbar dust-proof cutting device, which adopts the following technical solution:
[0007] A copper busbar dust-proof cutting device comprises a base, a cutting mechanism is arranged on the base, a collecting box is arranged on the cutting mechanism, a filtering mechanism connected with the collecting box is also arranged on the base, a wastewater outlet is provided in the collecting box near the filtering mechanism, a water supply assembly is arranged below the filtering mechanism, the water supply assembly comprises a water spray pipe for dust removal of the cutting mechanism, a water tank connected with the water spray pipe and a water pump for supplying water to the water spray pipe, the water spray pipe is connected with the collecting box; the filtering mechanism comprises a first filtering assembly arranged below the water spray pipe, the first filtering assembly comprises a first filtering barrel and a second filtering barrel, the first filtering barrel is arranged in the second filtering barrel, an overflow port is provided on the upper part of the side wall of the first filtering barrel, and a filtering port connected with the water tank is provided on the upper part of the side wall of the second filtering barrel.
[0008] By adopting the above technical solution, when the cutting mechanism is cutting the copper busbar, the water pump conveys the water in the water tank into the water spray pipe, and the water spray pipe sprays water to the cutting mechanism for dust removal, so that the metal debris and dust generated during the cutting process enter the water, and the collection box collects the water splashed during the cutting process, and the wastewater containing metal debris and dust flows out of the collection box from the wastewater outlet and enters the second filter barrel. The wastewater undergoes the first sedimentation process in the second filter barrel, and the metal debris is deposited at the bottom of the second filter barrel. The upper wastewater enters the first filter barrel through the overflow port above the second filter barrel, and the wastewater undergoes the second sedimentation process in the first filter barrel, so that the metal debris remaining in the wastewater is deposited at the bottom of the first filter barrel. The upper wastewater is filtered through the filter port on the second filter barrel and enters the water tank through the filter port to realize the recycling of water. The filtered wastewater no longer contains metal debris, so the water in the water tank can be reused for a long time, and it does not need to be frequently replaced, thereby reducing the impact of changing the water tank on the efficiency of the cutting process.
[0009] Optionally, the filter port is opened on a side of the first filter barrel away from the overflow port.
[0010] By adopting the above technical solution, the wastewater flowing out of the overflow port will disturb the wastewater that has already settled in the first filter barrel, so that some of the metal debris that has settled to the bottom will be remixed with the upper water. The wastewater located on the side of the first filter barrel far away from the overflow port receives less disturbance and settles more fully. Therefore, the filter port is opened at a position far away from the overflow port, so that the wastewater flowing through the filter port undergoes a sufficient second sedimentation, thereby improving the filtering effect of the first filter component on the wastewater, further increasing the reuse time of the water in the water tank, and further reducing the impact of changing the water in the water tank on the efficiency of the cutting process.
[0011] Optionally, a first filter plate is disposed in the overflow port, and a second filter plate is disposed in the filter port.
[0012] By adopting the above technical scheme, the first filter plate arranged at the overflow port is used to filter the wastewater for the first time, and the second filter plate arranged at the filter port is used to filter the wastewater for the second time, so that the filtration of the wastewater is more complete, the filtering effect of the first filter component on the wastewater is increased, the reuse time of the water in the water tank is further increased, and the influence of changing the water in the water tank on the efficiency of the cutting process is further reduced.
[0013] Optionally, the first filter plate includes a first fixed mesh plate and a second fixed mesh plate connected to the first filter barrel, and filter material is arranged between the first fixed mesh plate and the second fixed mesh plate.
[0014] By adopting the above technical solution, the first fixed mesh plate and the second fixed mesh plate play a fixing role on the filter material, and the wastewater is filtered for the first time through the filter material.
[0015] Optionally, the second filter plate includes a mounting frame connected to the second filter barrel, and a filter element is disposed in the mounting frame.
[0016] By adopting the above technical solution, the installation frame fixes the filter element, and the wastewater is filtered for the second time through the filter element.
[0017] Optionally, the first filter component is connected to a mounting plate, a first through hole is provided on the mounting plate near the first filter component, and the mounting plate is slidably connected to the collection box; a second filter component is connected to the mounting plate, the second filter component has the same structure as the first filter component, and a second through hole is provided on the mounting plate near the second filter component.
[0018] By adopting the above technical solution, wastewater enters the first filter assembly through the first through hole. After the first filter assembly filters the wastewater for a period of time, metal debris accumulates in the first filter assembly, and the first filter assembly needs to be cleaned. The mounting plate is pushed so that the second filter assembly on the mounting plate moves to the bottom of the wastewater outlet, and the wastewater enters the second filter assembly through the second through hole. The second filter assembly is used to filter the wastewater, and the first filter assembly is cleaned.
[0019] Optionally, a limiting slide groove is provided on one side of the collection box close to the mounting plate, a sliding block is provided in the limiting slide groove, a limiting plate for limiting the sliding of the sliding block is provided at the opening of the limiting slide groove, and the sliding block is connected to the mounting plate.
[0020] By adopting the above technical solution, when the mounting plate is pushed to clean the first filter assembly, the setting of the limiting slide groove ensures that when the mounting plate slides to the maximum distance, the second filter assembly is directly below the wastewater outlet.
[0021] Optionally, the first filter assembly and the second filter assembly are both detachably connected to the mounting plate.
[0022] By adopting the above technical solution, when the first filter assembly or the second filter assembly needs to be cleaned, it can be removed from the mounting plate and the metal debris can be dumped out, making the cleaning process simple and convenient.
[0023] Optionally, a clamping plate is provided on the top of the side wall of the first filter barrel, a clamping groove is provided on the mounting plate near the first through hole, the first filter barrel passes through the first through hole, and the clamping plate is clamped with the clamping groove.
[0024] By adopting the above technical solution, the clamping plate on the top of the side wall of the first filter barrel is clamped with the clamping groove, and the first filter barrel is connected to the mounting plate, so that the installation and disassembly of the first filter barrel is very simple and convenient.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The setting of the first filter assembly allows the wastewater generated during the cutting dust reduction process to undergo two sedimentation and two filtrations, so that the metal debris is fully separated from the water, improving the filtering effect of the circulating water spray system and reducing the impact of frequent water changes on the efficiency of the cutting process due to poor filtering effect;
[0027] 2. The second filter assembly is arranged so that the cleaning process of the filter mechanism does not affect the efficiency of the cutting process;
[0028] 3. The setting of the limiting slide makes the switching process between the first filter assembly and the second filter assembly more convenient;
[0029] 4. The first filter assembly and the second filter assembly are both detachably connected to the mounting plate, making the cleaning process of the first filter assembly and the second filter assembly very simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the cross-sectional structure of a copper busbar dust-proof cutting device;
[0031] Figure 2 It is a schematic diagram of the cross-sectional structure of the collection box and the cutting mechanism;
[0032] Figure 3 is a schematic structural diagram of a first clamping assembly;
[0033] Figure 4 It is a schematic diagram of the cross-sectional structure of the collection box and the filtering mechanism;
[0034] Figure 5 It is a schematic diagram of the cross-sectional structure of the filtering mechanism;
[0035] Figure 6 yes Figure 5 Enlarged schematic diagram of part A.
[0036] Description of reference numerals: 1. base; 11. mounting frame; 12. water tank; 13. water spray pipe; 14. water pump; 2. collection box; 21. wastewater outlet; 22. limit slide; 23. limit plate; 24. slider; 3. cutting mechanism; 31. transmission motor; 311. fixing sleeve; 32. cutting blade; 33. first clamping assembly; 331. first electric telescopic rod; 332. first fixing plate; 333. placing plate; 334. second fixing plate; 335. second electric telescopic rod; 336. third fixing plate; 34. second clamping assembly Holding assembly; 35, feeding port; 4, filtering mechanism; 41, mounting plate; 42, first through hole; 43, first filtering assembly; 431, first filtering barrel; 432, snap-on plate; 433, second filtering barrel; 434, overflow port; 435, first filtering plate; 4351, first fixed mesh plate; 4352, second fixed mesh plate; 4353, filter material; 436, filtering port; 437, second filtering plate; 4371, mounting frame; 4372, filter element; 44, snap-on groove; 45, second through hole; 46, second filtering assembly. DETAILED DESCRIPTION
[0037] The following is combined with Figure 1-6 This application is described in further detail.
[0038] The embodiment of the present application discloses a copper busbar dust-proof cutting device.
[0039] Reference Figure 1 The copper busbar dustproof cutting device comprises a base 1, a mounting frame 11 is fixedly connected to the base 1, a collecting box 2 is fixedly connected to the mounting frame 11, a cutting mechanism 3 is arranged inside the collecting box 2, a water tank 12 is fixedly connected to the base 1, the water tank 12 is located below the collecting box 2, a water spray pipe 13 is connected to the side wall of the water tank 12, a water pump 14 for supplying water to the water spray pipe 13 is connected to the water spray pipe 13, and one end of the water spray pipe 13 away from the water tank 12 is arranged through the top of the collecting box 2 and is connected to the cutting mechanism 3. A wastewater outlet 21 is provided on the side of the collecting box 2 close to the base 1, and a filtering mechanism 4 is slidably connected to the side of the collecting box 2 where the wastewater outlet 21 is provided, and the filtering mechanism 4 is above the water tank 12, and the water tank 12 is a top opening structure, and the water tank 12 is connected to the filtering mechanism 4 through the top opening.
[0040] Reference Figure 2 and Figure 3The cutting mechanism 3 includes a transmission motor 31 fixedly connected to the inner wall of the collection box 2, a transmission shaft of the transmission motor 31 is fixedly connected to a cutting blade 32, a first clamping assembly 33 and a second clamping assembly 34 are fixedly connected to the side of the collection box 2 away from the cutting blade 32, the first clamping assembly 33 includes a first electric telescopic rod 331 fixedly connected to the inner wall of the collection box 2, a first fixed plate 332 is fixedly connected to the end of the first electric telescopic rod 331 away from the collection box 2, a placement plate 333 is connected to the bottom of the first fixed plate 332, a second fixed plate 334 is connected to the top of the first fixed plate 332, a second electric telescopic rod 335 is fixedly connected to the side of the second fixed plate 334 close to the placement plate 333, and a third fixed plate 336 is fixedly connected to the end of the second electric telescopic rod 335 away from the second fixed plate 334. The second clamping assembly 34 has the same structure as the first clamping assembly 33 and is arranged in parallel with the first clamping assembly 33, and a feeding port 35 is provided on the side of the collection box 2 close to the first fixed assembly.
[0041] The copper busbar enters the collecting box 2 through the feeding port 35, and is placed on the placing plate 333, so that one side of the copper busbar is in contact with the first fixing plate 332. The copper busbar is clamped and fixed by the third fixing plate 336 driven by the second electric telescopic rod 335. The first electric telescopic rod 331 drives the copper busbar close to the cutting blade 32, and the transmission motor 31 drives the cutting blade 32 to rotate to cut the copper busbar.
[0042] A fixing sleeve 311 is fixedly connected to the transmission motor 31 , and the water spray pipe 13 is connected to the transmission motor 31 through the fixing sleeve 311 . The water spray pipe 13 faces the cutting blade 32 and sprays water to the cutting blade 32 to remove dust during cutting.
[0043] Reference Figure 4 The filter mechanism 4 includes a mounting plate 41, which is slidably connected to the collection box 2. A limiting slide groove 22 is provided on one side of the collection box 2 connected to the mounting plate 41, a slider 24 is provided in the limiting slide groove 22, and a limiting plate 23 for limiting the sliding of the slider 24 is provided at the opening of the limiting groove. The limiting slide groove 22 is T-shaped, and the slider 24 is T-shaped. The slider 24 is slidably connected to the limiting slide groove 22, and the slider 24 is fixedly connected to the mounting plate 41.
[0044] Reference Figure 5 and Figure 6 The mounting plate 41 is provided with a first through hole 42, a clamping plate 432 is fixedly connected to the first filter assembly 43, a clamping groove 44 is provided on the mounting plate 41 near the first through hole 42, the first filter assembly 43 passes through the first through hole 42, the clamping plate 432 is clamped with the clamping groove 44, the clamping plate 432 is annular, and the clamping groove 44 is an annular groove. The mounting plate 41 is provided with a second through hole 45, and the second filter assembly 46 passes through the second through hole 45 and is detachably connected to the mounting plate 41.
[0045] The first filter assembly 43 includes a first filter barrel 431, and a snap-in plate 432 is connected to the top of the side wall of the first filter barrel 431. The first filter assembly 43 is detachably connected to the mounting plate 41 through the snap-in plate 432. A second filter barrel 433 is fixedly connected to the interior of the first filter barrel 431, and the second filter barrel 433 is a top-opening structure. An overflow port 434 is provided at the upper part of the side wall of the second filter barrel 433, and a first filter plate 435 is arranged in the overflow port 434. The first filter plate 435 includes a first fixed mesh plate 4351 and a second fixed mesh plate 4352 fixedly connected to the side wall of the second filter barrel 433, and a filter material 4353 is arranged between the first fixed mesh plate 4351 and the second fixed mesh plate 4352, and the filter material 4353 is selected from fiber balls.
[0046] Wastewater containing more metal debris passes through the first filter plate 435, and part of the metal debris and dust suspended in the water are adsorbed by the fiber balls. The gaps between the fiber balls allow the wastewater to pass quickly, thereby improving the filtration efficiency of the wastewater.
[0047] A filter port 436 is provided on one side of the first filter barrel 431 away from the overflow port 434. A second filter plate 437 is provided in the filter port 436. The second filter plate 437 includes a mounting frame 4371 fixedly connected to the side wall of the first filter barrel 431. A filter element 4372 is provided in the mounting frame 4371. The filter element 4372 is a PP cotton filter element 4372.
[0048] When wastewater containing less metal debris passes through the second filter plate 437, the PP cotton filter element 4372 has a better effect of removing metal debris. However, when the water contains more metal debris, the PP cotton filter element 4372 has a slower filtering speed. Wastewater containing more metal debris first passes through the first filter plate 435 to remove some of the metal debris, and then passes through the second filter plate 437 to remove the remaining metal debris. The first filter plate 435 and the second filter plate 437 are used together, so that the filtering efficiency is higher and the filtering effect is better.
[0049] The second filter assembly 46 has the same structure as the first filter assembly 43 .
[0050] The implementation principle of a copper busbar dust-proof cutting device in an embodiment of the present application is as follows: the copper busbar is placed and fixed on the first clamping assembly 33 and the second clamping assembly 34, and the transmission motor 31 drives the cutting blade 32 to cut the copper busbar. During cutting, the water spray pipe 13 sprays the water in the water tank 12 to the cutting blade 32 through the water pump 14 for dust prevention. The wastewater containing metal debris and dust is blocked by the collection box 2 when splashing, flows to the bottom of the collection box 2, and enters the second filter barrel 433 through the wastewater outlet 21. The wastewater is settled in the second filter barrel 433, and the upper layer of wastewater is filtered by the first filter plate 435 at the overflow port 434 and flows into the first filter barrel 431, and is settled in the first filter barrel 431. The upper layer of wastewater is filtered by the second filter plate 437 at the filter port 436 and flows into the water tank 12 for recycling.
[0051] When the first filter assembly 43 needs to be cleaned, the mounting plate 41 is pushed, and the limiting slide groove 22 allows the mounting plate 41 to slide to the maximum limit. The second filter assembly 46 is located directly below the wastewater outlet 21. The second filter assembly 46 is used to filter the wastewater, and the first filter assembly 43 is removed from the mounting plate 41 for cleaning.
[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A copper busbar dust-proof cutting device, characterized in that: The invention comprises a base (1), wherein a cutting mechanism (3) is arranged on the base (1), a collecting box (2) is arranged on the upper cover of the cutting mechanism (3), and a filtering mechanism (4) connected to the collecting box (2) is also arranged on the base (1), a waste water outlet (21) is provided on the collecting box (2) at a position close to the filtering mechanism (4), and a water supply assembly is arranged below the filtering mechanism (4), wherein the water supply assembly comprises a water spray pipe (13) for removing dust from the cutting mechanism (3), a water tank (12) connected to the water spray pipe (13), and a water pump for supplying water to the water spray pipe (13). (14), the water spray pipe (13) is connected to the collection box (2); the filtering mechanism (4) comprises a first filtering assembly (43) arranged below the water spray pipe (13), the first filtering assembly (43) comprises a first filtering barrel (431) and a second filtering barrel (433), the first filtering barrel (431) is arranged in the second filtering barrel (433), an overflow port (434) is provided on the upper part of the side wall of the first filtering barrel (431), and a filtering port (436) connected to the water tank (12) is provided on the upper part of the side wall of the second filtering barrel (433).
2. The copper busbar dust-proof cutting device according to claim 1 is characterized in that: The filter port (436) is opened on a side of the first filter barrel (431) away from the overflow port (434).
3. The copper busbar dust-proof cutting device according to claim 1 is characterized in that: A first filter plate (435) is disposed in the overflow port (434), and a second filter plate (437) is disposed in the filter port (436).
4. The copper busbar dust-proof cutting device according to claim 3 is characterized in that: The first filter plate (435) comprises a first fixed mesh plate (4351) and a second fixed mesh plate (4352) connected to the first filter barrel (431), and filter material (4353) is arranged between the first fixed mesh plate (4351) and the second fixed mesh plate (4352).
5. The copper busbar dust-proof cutting device according to claim 3 is characterized in that: The second filter plate (437) comprises a mounting frame (4371) connected to the second filter barrel (433), and a filter element (4372) is arranged in the mounting frame (4371).
6. The copper busbar dust-proof cutting device according to claim 1, characterized in that: The first filter assembly (43) is connected to a mounting plate (41), a first through hole (42) is provided on the mounting plate (41) at a position close to the first filter assembly (43), and the mounting plate (41) is slidably connected to the collection box (2); a second filter assembly (46) is connected to the mounting plate (41), the second filter assembly (46) has the same structure as the first filter assembly (43), and a second through hole (45) is provided on the mounting plate (41) at a position close to the second filter assembly (46).
7. The copper busbar dust-proof cutting device according to claim 6 is characterized in that: A limiting slide groove (22) is provided on one side of the collection box (2) close to the mounting plate (41), a sliding block (24) is provided in the limiting slide groove (22), a limiting plate (23) for limiting the sliding of the sliding block (24) is provided at the opening of the limiting slide groove (22), and the sliding block (24) is connected to the mounting plate (41).
8. The copper busbar dust-proof cutting device according to claim 7, characterized in that: The first filter assembly (43) and the second filter assembly (46) are both detachably connected to the mounting plate (41).
9. The copper busbar dust-proof cutting device according to claim 8, characterized in that: A clamping plate (432) is provided on the top of the side wall of the first filter barrel (431), a clamping groove (44) is provided on the mounting plate at a position close to the first through hole (42), the first filter barrel (431) passes through the first through hole (42), and the clamping plate (432) is clamped with the clamping groove (44).
