Efficient cutting device for color steel plate production and processing

By introducing servo motor-driven transverse screws and worm systems into the color steel plate cutting device, oblique or arc cutting is achieved, solving the problem of inefficiency in the prior art and improving processing efficiency and stability.

CN222242911UActive Publication Date: 2024-12-27XINJIANG ZHONGZHOU HUANYA NEW LIGHT SOURCE TECH CO LTD
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Patent Information

Application Number
CN202420711879.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-27
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

When existing color steel plate cutting devices perform oblique or arc-shaped cutting, they need to adjust the position and angle of the cutting surface many times, resulting in low processing efficiency and difficult to meet the needs of efficient cutting.

Method used

An efficient cutting device including a cutting table, a gantry, a hydraulic rod, an adjustment box, axle rod and a servo motor is designed. By driving the transverse lead screw and worm, the servo motor can achieve flexible movement and angle adjustment of the gantry and cutting saw. Supports oblique or curved cutting, avoiding multiple clamping operations.

Benefits of technology

It significantly improves the efficiency of color steel plate cutting processing, enhances cutting stability and applicability, avoids gantry flips and hydraulic rod torsion problems, and is suitable for a variety of cutting paths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color steel plate processing, and discloses an efficient cutting device for color steel plate production and processing, which comprises a cutting table, a portal frame is arranged on the upper side of the cutting table, a transverse moving component is arranged between the cutting table and the portal frame, a hydraulic rod is embedded in the surface of the portal frame, and a connecting plate is fixedly mounted at the telescopic end of the hydraulic rod. An adjusting box is fixedly installed at the bottom end of the connecting plate, and the bottom end of the adjusting box is rotationally connected with a shaft rod. According to the color steel plate cutting device, the third servo motor drives the feeding lead screw to rotate, the cutting saw can be driven to move, the color steel plate is cut through the cutting saw, the horizontal adjusting assembly is arranged, the second servo motor drives the worm to rotate, the shaft rod can be driven to rotate, and then the angle of the mounting frame and the angle of the cutting saw are adjusted; the requirement for oblique or arc-shaped cutting of the color steel plate is met, and in the process, due to the fact that the color steel plate does not need to be clamped for multiple times, the cutting machining efficiency of the color steel plate can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of color steel plate processing, and more specifically to a high-efficiency cutting device for color steel plate production and processing. Background Art

[0002] Color steel plate is a kind of building material, which is widely used in the construction of warehouses, special buildings and large-span steel structure houses. It has the characteristics of light weight and high strength, rich color, convenient and quick construction, earthquake resistance, fire resistance, rain resistance, long life and maintenance-free. When the color steel plate leaves the factory, it needs to be cut according to the customer's size requirements, and a cutting device is required for cutting.

[0003] After searching, the existing patent (publication number: CN220426958U) discloses a high-efficiency cutting device for the production and processing of color steel plates. When in use, the fastening mechanism is set to prevent the steel plate from shaking during cutting, thereby improving the accuracy. The steel plate is placed between the corresponding two clamping plates, and the bidirectional threaded rod is driven to rotate by turning the handle to make the corresponding two clamping plates move toward each other, thereby fixing the steel plate. By adjusting the distance between adjacent sliders, the vibration amplitude of the steel plate during cutting is close to zero, thereby improving the accuracy and facilitating use. However, in the process of realizing the present utility model, the inventor discovered that the prior art had the following problems: when the above-mentioned cutting device cuts the color steel plate, it relies on the downward movement of the cutter head to cut the color steel plate, and the cutting angle of the cutter head is fixed, which causes the cross-section of the color steel plate to be fixed as a longitudinal straight line. When the color steel plate needs to be cut obliquely or in an arc shape, the color steel plate needs to be clamped multiple times to intermittently adjust the position and angle of the cross-section. This undoubtedly results in low processing efficiency and makes it difficult to meet the needs of efficient cutting.

[0004] In view of this, the utility model proposes a high-efficiency cutting device for producing and processing color steel plates. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-efficiency cutting device for the production and processing of color steel plates to solve the problems existing in the above-mentioned background technology.

[0006] The utility model provides the following technical solutions: a high-efficiency cutting device for the production and processing of color steel plates, comprising a cutting table, a gantry is arranged on the upper side of the cutting table, a transverse moving assembly is arranged between the cutting table and the gantry, a hydraulic rod is embedded on the surface of the gantry, a connecting plate is fixedly installed on the telescopic end of the hydraulic rod, an adjusting box is fixedly installed on the bottom end of the connecting plate, a shaft is rotatably connected to the bottom end of the adjusting box, a horizontal adjusting assembly is arranged between the adjusting box and the shaft, a mounting frame is fixedly installed on the bottom end of the shaft, a cutting saw is arranged on the bottom end of the mounting frame, an avoidance cavity is opened on the surface of the cutting table corresponding to the cutting saw, and a moving assembly is arranged between the mounting frame and the cutting saw;

[0007] The lateral movement assembly comprises two side frames fixedly mounted on the left and right sides of the upper surface of the cutting table, a first servo motor is fixedly mounted on the surface of the left side frame, a transverse lead screw is fixedly mounted on the surface of the output shaft of the first servo motor, and the gantry is threadedly connected to the surface of the transverse lead screw;

[0008] The horizontal adjustment assembly includes a second servo motor fixedly mounted on the surface of the adjustment box, the output shaft of the second servo motor extends into the interior of the adjustment box and is fixedly mounted with a worm, the surface of the shaft is fixedly mounted with a worm wheel, and the worm is meshed with the worm wheel;

[0009] The moving component includes a third servo motor fixedly mounted on the surface of the mounting frame, the output shaft of the third servo motor is fixedly mounted with a feed screw, the seat end of the cutting saw is threadedly connected to the surface of the feed screw, and a positioning slide rod is fixedly mounted on the surface of the mounting frame, and the seat end of the cutting saw is slidably connected to the surface of the positioning slide rod.

[0010] Furthermore, transverse sliding bars are fixedly installed on the surfaces of the two side frames, and the gantry is slidably connected to the surfaces of the transverse sliding bars; by setting the transverse sliding bars, the moving path of the gantry can be limited to prevent the gantry from flipping over.

[0011] Furthermore, a feed opening for inserting external color steel plates is reserved between the side frame and the cutting table, a feed platform is welded to the left side of the cutting table corresponding to the feed opening, and a positioning assembly is provided on the surface of the side frame corresponding to the feed opening, and the positioning assembly includes a clamping screw threadedly connected to the surface of the side frame, and the threaded end of the clamping screw is rotatably connected to a clamping plate; when feeding the color steel plate, the color steel plate is slid from the feed platform into the surface of the cutting table, and after adjusting the position of the color steel plate, the clamping screw is rotated to position the color steel plate using the clamping plate.

[0012] Furthermore, a vertical sliding rod is fixedly installed on the surface of the connecting plate, and the vertical sliding rod is slidably connected to the gantry; by setting the vertical sliding rod, the moving path of the connecting plate can be limited, and the effect of torsion protection of the telescopic end of the hydraulic rod is achieved.

[0013] Furthermore, a plurality of support rods are welded to the bottom end of the connecting plate in a circular array with the center line of the shaft rod as the axis, and the bottom ends of the support rods are rollingly connected with support balls, and the support balls are in contact with the surface of the mounting frame; by arranging support rods and support balls, the support balls are used to roll and press on the surface of the mounting frame, and in the process of the shaft rod driving the mounting frame to rotate, the support balls and support rods are used to provide continuous and stable support between the connecting plate and the mounting frame, thereby improving the stability of the mounting frame.

[0014] Furthermore, a U-shaped frame is welded to the surface of the gantry, and an auxiliary support roller is arranged on the surface of the U-shaped frame. The highest point of the auxiliary support roller is at the same height as the top of the cutting table, and an adjustment groove is longitudinally opened on the surface of the U-shaped frame, and the auxiliary support roller is slidably connected to the inside of the adjustment groove; by arranging the U-shaped frame and the auxiliary support roller, when cutting the color steel plate, the auxiliary support roller is used to support the color steel plate at the lower side of the color steel plate, which can improve the stability of the color steel plate during cutting, and the auxiliary support roller can slide inside the adjustment groove, so that the position of the auxiliary support roller can be adaptively adjusted according to the cutting path of the cutting saw, and the applicability is strong.

[0015] Technical effects and advantages of the utility model:

[0016] 1. The utility model places the color steel plate from the feeding platform onto the cutting platform surface, and positions the color steel plate by rotating the clamping screw and using the clamping plate. The first servo motor drives the transverse lead screw to rotate, which can drive the gantry to move. Then the hydraulic rod is controlled to extend, so that the cutting saw is lowered to contact the color steel plate. The third servo motor drives the feed lead screw to rotate, which can drive the cutting saw to move, and the color steel plate is cut by the cutting saw. By setting a horizontal adjustment component, the second servo motor drives the worm to rotate. Based on the meshing of the worm and the worm wheel, the shaft can be driven to rotate, and then the angle of the mounting frame and the cutting saw is adjusted to meet the needs of oblique or arc cutting of the color steel plate. In this process, since the color steel plate does not need to be clamped multiple times, the efficiency of cutting the color steel plate can be greatly improved.

[0017] 2. The utility model can limit the moving path of the gantry by arranging a transverse slide bar to prevent the gantry from overturning; can limit the moving path of the connecting plate by arranging a vertical slide bar, and achieve the effect of torsion protection of the telescopic end of the hydraulic rod; can provide a support rod and a support ball, and utilize the support ball to roll and press on the surface of the mounting frame, and in the process of the shaft rod driving the mounting frame to rotate, utilize the support ball and the support rod to provide continuous and stable support between the connecting plate and the mounting frame, thereby improving the stability of the mounting frame; can provide a U-shaped frame and an auxiliary support roller, and utilize the auxiliary support roller to support the color steel plate at the lower side of the color steel plate when cutting the color steel plate, thereby improving the stability of the color steel plate when cutting, and the auxiliary support roller can slide inside the adjusting groove, so that the position of the auxiliary support roller can be adaptively adjusted according to the cutting path of the cutting saw, and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the utility model from perspective 1;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from the second viewing angle;

[0020] Figure 3 This is a schematic diagram of the structure of the regulating box of the utility model.

[0021] The accompanying drawings are marked as follows: 1. Cutting table; 2. Gantry; 3. Hydraulic rod; 4. Connecting plate; 5. Adjusting box; 6. Shaft rod; 7. Mounting frame; 8. Cutting saw; 9. Side frame; 10. First servo motor; 11. Transverse screw; 12. Second servo motor; 13. Worm; 14. Worm gear; 15. Third servo motor; 16. Feed screw; 17. Positioning slide; 18. Transverse slide; 19. Feed platform; 20. Clamping screw; 21. Clamping plate; 22. Vertical slide; 23. Support rod; 24. Support ball; 25. U-shaped frame; 26. Auxiliary support roller. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solution of the utility model in conjunction with the drawings in the utility model. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The high-efficiency cutting device for the production and processing of color steel plates involved in the utility model is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0023] Reference Figure 1-3The utility model provides a high-efficiency cutting device for the production and processing of color steel plates, including a cutting table 1, a gantry 2 is arranged on the upper side of the cutting table 1, a transverse movement component is arranged between the cutting table 1 and the gantry 2, a hydraulic rod 3 is embedded in the surface of the gantry 2, a connecting plate 4 is fixedly installed on the telescopic end of the hydraulic rod 3, an adjusting box 5 is fixedly installed on the bottom end of the connecting plate 4, a shaft rod 6 is rotatably connected to the bottom end of the adjusting box 5, a horizontal adjustment component is arranged between the adjusting box 5 and the shaft rod 6, a mounting frame 7 is fixedly installed on the bottom end of the shaft rod 6, a cutting saw 8 is arranged on the bottom end of the mounting frame 7, an avoidance cavity is opened on the surface of the cutting table 1 corresponding to the cutting saw 8, and a moving component is arranged between the mounting frame 7 and the cutting saw 8.

[0024] The transverse movement assembly includes two side frames 9 fixedly mounted on the left and right sides of the upper surface of the cutting table 1, a first servo motor 10 is fixedly mounted on the surface of the left side frame 9, a transverse screw 11 is fixedly mounted on the surface of the output shaft of the first servo motor 10, and the gantry 2 is threadedly connected to the surface of the transverse screw 11.

[0025] A transverse slide bar 18 is fixedly installed on the surface of the two side frames 9, and the gantry 2 is slidably connected to the surface of the transverse slide bar 18. By setting the transverse slide bar 18, the moving path of the gantry 2 can be limited to prevent the gantry 2 from flipping over.

[0026] A feed opening is reserved between the side frame 9 and the cutting table 1 for inserting an external color steel plate. A feed platform 19 is welded to the left side of the cutting table 1 corresponding to the feed opening. A positioning assembly is provided on the surface of the side frame 9 corresponding to the feed opening. The positioning assembly includes a clamping screw 20 threadedly connected to the surface of the side frame 9, and the threaded end of the clamping screw 20 is rotatably connected to a clamping plate 21.

[0027] The moving component includes a third servo motor 15 fixedly mounted on the surface of the mounting frame 7, the output shaft of the third servo motor 15 is fixedly mounted with a feed screw 16, the seat end of the cutting saw 8 is threadedly connected to the surface of the feed screw 16, and a positioning slide rod 17 is fixedly mounted on the surface of the mounting frame 7, and the seat end of the cutting saw 8 is slidably connected to the surface of the positioning slide rod 17.

[0028] The utility model connects the whole cutting device with the external power control system during installation, and then puts the color steel plate from the feeding platform 19 to the surface of the cutting table 1, and positions the color steel plate by rotating the clamping screw 20 and using the clamping plate 21. The lateral lead screw 11 is driven to rotate by the first servo motor 10, and the gantry 2 is driven to move. Then, the hydraulic rod 3 is controlled to extend, so that the cutting saw 8 is lowered and contacts the color steel plate. Then, the third servo motor 15 is started, and the third servo motor 15 drives the feed lead screw 16 to rotate, which can drive the cutting saw 8 to move, so as to achieve the purpose of cutting the color steel plate by using the cutting saw 8.

[0029] The horizontal adjustment assembly includes a second servo motor 12 fixedly mounted on the surface of the adjustment box 5. The output shaft of the second servo motor 12 extends into the interior of the adjustment box 5 and is fixedly mounted with a worm 13. A worm wheel 14 is fixedly mounted on the surface of the shaft 6, and the worm 13 is meshed with the worm wheel 14.

[0030] When the cutting angle needs to be adjusted, a horizontal adjustment component is set up, and the second servo motor 12 is used to drive the worm 13 to rotate. Based on the engagement of the worm 13 and the worm wheel 14, the shaft 6 can be driven to rotate, and then the angles of the mounting frame 7 and the cutting saw 8 are adjusted to meet the needs of oblique or arc cutting of the color steel plate. In this process, since the color steel plate does not need to be clamped multiple times, the efficiency of cutting the color steel plate can be greatly improved.

[0031] A vertical slide bar 22 is fixedly installed on the surface of the connecting plate 4, and the vertical slide bar 22 is slidably connected to the gantry 2. By setting the vertical slide bar 22, the moving path of the connecting plate 4 can be limited, and the effect of torsion protection of the telescopic end of the hydraulic rod 3 is achieved.

[0032] The bottom end of the connecting plate 4 is welded with a plurality of support rods 23 in a circular array with the center line of the shaft rod 6 as the axis. The bottom end of the support rod 23 is rollingly connected with a support ball 24, and the support ball 24 contacts the surface of the mounting frame 7.

[0033] By providing a support rod 23 and a support ball 24, the support ball 24 is used to roll and press against the surface of the mounting frame 7. When the shaft rod 6 drives the mounting frame 7 to rotate, the support ball 24 and the support rod 23 are used to provide continuous and stable support between the connecting plate 4 and the mounting frame 7, thereby improving the stability of the mounting frame 7.

[0034] A U-shaped frame 25 is welded on the surface of the gantry 2, and an auxiliary support roller 26 is arranged on the surface of the U-shaped frame 25. The highest point of the auxiliary support roller 26 is at the same height as the top of the cutting table 1. An adjustment groove is longitudinally opened on the surface of the U-shaped frame 25, and the auxiliary support roller 26 is slidably connected inside the adjustment groove.

[0035] Furthermore, by setting up a U-shaped frame 25 and an auxiliary support roller 26, when the color steel plate is cut, the U-shaped frame 25 moves with the gantry 2, and the auxiliary support roller 26 is used to support the color steel plate on the lower side of the color steel plate, which can improve the stability of the color steel plate during cutting and reduce the vibration of the color steel plate during the cutting process. The auxiliary support roller 26 can slide inside the adjustment groove, so that the position of the auxiliary support roller 26 can be adaptively adjusted according to the cutting path of the cutting saw 8, and the applicability is strong.

[0036] Finally, it should be noted that the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention, and other structures may refer to the usual design. In the absence of conflict, the same embodiment and different embodiments of the present invention may be combined with each other.

Claims

1. A high-efficiency cutting device for the production and processing of color steel plates, comprising a cutting table (1), characterized in that: A gantry (2) is arranged on the upper side of the cutting table (1), a transverse movement component is arranged between the cutting table (1) and the gantry (2), a hydraulic rod (3) is embedded on the surface of the gantry (2), a connecting plate (4) is fixedly installed on the telescopic end of the hydraulic rod (3), an adjusting box (5) is fixedly installed on the bottom end of the connecting plate (4), a shaft (6) is rotatably connected to the bottom end of the adjusting box (5), a horizontal adjustment component is arranged between the adjusting box (5) and the shaft (6), a mounting frame (7) is fixedly installed on the bottom end of the shaft (6), a cutting saw (8) is arranged at the bottom end of the mounting frame (7), an avoidance cavity corresponding to the cutting saw (8) is opened on the surface of the cutting table (1), and a moving component is arranged between the mounting frame (7) and the cutting saw (8); The transverse movement assembly comprises two side frames (9) fixedly mounted on the left and right sides of the upper surface of the cutting table (1); a first servo motor (10) is fixedly mounted on the surface of the left side frame (9); a transverse lead screw (11) is fixedly mounted on the surface of the output shaft of the first servo motor (10); and the gantry (2) is threadedly connected to the surface of the transverse lead screw (11); The horizontal adjustment assembly comprises a second servo motor (12) fixedly mounted on the surface of the adjustment box (5), the output shaft of the second servo motor (12) extending into the interior of the adjustment box (5) and fixedly mounted with a worm (13), a worm wheel (14) fixedly mounted on the surface of the shaft (6), and the worm (13) meshing with the worm wheel (14); The moving assembly comprises a third servo motor (15) fixedly mounted on the surface of the mounting frame (7); a feed screw (16) is fixedly mounted on the output shaft of the third servo motor (15); a seat end of the cutting saw (8) is threadedly connected to the surface of the feed screw (16); a positioning slide rod (17) is fixedly mounted on the surface of the mounting frame (7); and the seat end of the cutting saw (8) is slidably connected to the surface of the positioning slide rod (17).

2. The high-efficiency cutting device for color steel plate production and processing according to claim 1 is characterized in that: A transverse sliding rod (18) is fixedly mounted on the surfaces of the two side frames (9), and the gantry frame (2) is slidably connected to the surface of the transverse sliding rod (18).

3. The high-efficiency cutting device for color steel plate production and processing according to claim 1 is characterized in that: A feed opening for inserting an external color steel plate is reserved between the side frame (9) and the cutting table (1), a feed platform (19) is welded on the left side of the cutting table (1) corresponding to the feed opening, and a positioning component is arranged on the surface of the side frame (9) corresponding to the feed opening.

4. The high-efficiency cutting device for color steel plate production and processing according to claim 3 is characterized in that: The positioning assembly comprises a clamping screw (20) threadedly connected to the surface of the side frame (9), and the threaded end of the clamping screw (20) is rotatably connected to a clamping plate (21).

5. The high-efficiency cutting device for color steel plate production and processing according to claim 1 is characterized in that: A vertical sliding rod (22) is fixedly mounted on the surface of the connecting plate (4), and the vertical sliding rod (22) is slidably connected to the gantry (2).

6. The high-efficiency cutting device for color steel plate production and processing according to claim 1 is characterized in that: The bottom end of the connection plate (4) is welded with a plurality of support rods (23) in a circular array with the center line of the shaft rod (6) as the axis, and the bottom end of the support rod (23) is rollingly connected with a support ball (24), and the support ball (24) is in contact with the surface of the mounting frame (7).

7. The high-efficiency cutting device for color steel plate production and processing according to claim 1 is characterized in that: A U-shaped frame (25) is welded on the surface of the gantry (2), and an auxiliary support roller (26) is arranged on the surface of the U-shaped frame (25), and the highest point of the auxiliary support roller (26) is at the same height as the top of the cutting table (1).

8. The high-efficiency cutting device for color steel plate production and processing according to claim 7 is characterized in that: An adjustment groove is longitudinally provided on the surface of the U-shaped frame (25), and an auxiliary support roller (26) is slidably connected inside the adjustment groove.

Citation Information

Patent Citations

  • Efficient cutting device for color steel plate production and processing

    CN220426958U