Full-automatic soldering machine for electronic transformer
By using electric telescopic rods and flip motors in electronic transformer welding machines to achieve automatic clamping and flipping, as well as the design of drive box and purification box, the welding precision and environmental pollution problems are solved, labor intensity is reduced and all-round Welding operation and smoke purification.
Patent Information
- Application Number
- CN202420537076.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing electronic transformer soldering operations are prone to position deviation, which affects the solder accuracy, and requires staff to adjust the position frequently, which increases labor intensity, and the solder smoke generated during the soldering process causes pollution to the environment.
An electronic transformer fully automatic soldering machine is designed, using a third electric telescopic rod to drive the L-shaped clamping plate to move, and the flip motor will automatically flip, the first electric telescopic rod to drive the soldering device to move in the X-axis direction, and the driving box to drive the soldering device Move in the Y-axis direction and combine it with the purification box to absorb welding smoke to achieve all-round welding operation and smoke purification.
It realizes stable clamping and all-round welding operations of different types of transformers, reduces the labor intensity of staff, and avoids welding smoke from polluting the environment through purification boxes.
Smart Images
Figure CN222243007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a soldering machine, in particular to a fully automatic soldering machine for electronic transformers, belonging to the technical field of transformer soldering. Background Art
[0002] An electronic transformer is an electronic device that converts the alternating voltage of the mains into direct current and then outputs a high-frequency AC voltage through semiconductor switching devices, electronic components and high-frequency transformer windings. It is also an AC-DC inverter circuit described in electronics theory. A soldering machine is required in the production of electronic transformers.
[0003] The existing electronic transformer is prone to position displacement during soldering operations, which affects the soldering accuracy. When soldering different surfaces of the electronic transformer, the staff needs to adjust the position of the electronic transformer, which increases the labor intensity of the staff. At the same time, the welding smoke generated during the soldering process will pollute the environment. Utility Model Content
[0004] The purpose of the utility model is to provide an electronic transformer fully automatic soldering machine in order to solve the above-mentioned problems. By arranging a third electric telescopic rod, the L-shaped clamping plate can be driven to move, which is convenient for stably clamping transformers of different models. By arranging a flip motor, the transformer can be automatically flipped. By arranging a first electric telescopic rod, the soldering device can be driven to move in the X-axis direction. By arranging a drive box, the soldering device can be driven to move in the Y-axis direction, which is convenient for all-round soldering operations on the transformer. By arranging a purification box, the welding smoke generated during the soldering process can be absorbed and purified.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: an electronic transformer fully automatic soldering machine, comprising a base, a workbench fixedly connected to the top of the base, a mounting plate fixedly connected to one side of the top of the workbench, a drive box fixedly connected to the top of the mounting plate, a T-plate provided inside the drive box, a vertical plate fixedly connected to the top of the T-plate, a first electric telescopic rod fixedly connected to one side of the vertical plate, a column fixedly connected to the end of the first electric telescopic rod, a first fixed plate fixedly connected to the bottom of the column, a second electric telescopic rod fixedly connected to the center of the top of the first fixed plate, a second fixed plate fixedly connected to the end of the second electric telescopic rod, and a soldering device fixedly connected to one side of the bottom of the second fixed plate.
[0006] Preferably, a first positioning rod is fixedly connected to one side of the bottom of the column, and the first positioning rod is slidably connected to the vertical plate. Second positioning rods are fixedly connected to both sides of the top of the second fixed plate, and the second positioning rods are slidably connected to the first fixed plate.
[0007] Preferably, a purification box is fixedly connected to one side of the top of the second fixed plate, and an air blowing device is fixedly connected to the top of the purification box.
[0008] Preferably, a first pull plate and a second pull plate are sealedly connected to the front side of the purification box, a non-woven filter is fixedly connected to the rear side of the first pull plate, and an activated carbon adsorption filter is fixedly connected to the rear side of the second pull plate.
[0009] Preferably, a servo motor is fixedly connected to the front side of the drive box, a lead screw is fixedly connected to the output end of the servo motor, a threaded sleeve is threadedly connected to the outer periphery of the lead screw, the top of the threaded sleeve is fixedly connected to the bottom of the T-plate, sliding sleeves are fixedly connected to the two sides of the threaded sleeve, a sliding rod is slidably connected to the inside of the sliding sleeve, and both ends of the sliding rod are fixedly connected to the inner wall of the drive box.
[0010] Preferably, support plates are fixedly connected on both sides of the top of the workbench, a flip motor is fixedly connected to one side of the support plate, a third electric telescopic rod is fixedly connected to the output end of the flip motor, an L-shaped clamping plate is fixedly connected to the end of the third electric telescopic rod, a third positioning rod is fixedly connected to one side of the L-shaped clamping plate, and the third positioning rod is slidably connected to the support plate.
[0011] The beneficial effects of the utility model are:
[0012] The utility model can drive the L-shaped clamping plate to move by arranging the third electric telescopic rod, so as to stably clamp transformers of different models; can automatically flip the transformer by arranging the flip motor; can drive the soldering device to move in the X-axis direction by arranging the first electric telescopic rod; can drive the soldering device to move in the Y-axis direction by arranging the driving box, so as to facilitate all-round soldering operation on the transformer, and does not need the staff to frequently adjust the position of the transformer, thus reducing the labor intensity of the staff; can absorb and purify the welding smoke generated in the soldering process by arranging the purification box, so as to avoid the welding smoke floating in the air and causing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the internal structure of the drive box of the utility model.
[0015] Figure 3 It is a schematic diagram of the internal structure of the purification box of the utility model.
[0016] Numbers in the figure: 1. base; 2. drive box; 3. first electric telescopic rod; 4. second electric telescopic rod; 5. soldering device; 6. purification box; 7. air blowing device; 8. non-woven filter; 9. activated carbon adsorption filter; 10. screw rod; 11. threaded sleeve; 12. flip motor; 13. third electric telescopic rod; 14. L-shaped clamping plate. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0018] Example 1 Please refer to Figure 1-3 As shown, an electronic transformer fully automatic soldering machine comprises a base 1, a workbench is fixedly connected to the top of the base 1, a mounting plate is fixedly connected to one side of the top of the workbench, a driving box 2 is fixedly connected to the top of the mounting plate, a T-plate is provided inside the driving box 2, a vertical plate is fixedly connected to the top of the T-plate, a first electric telescopic rod 3 is fixedly connected to one side of the vertical plate, a column is fixedly connected to the end of the first electric telescopic rod 3, a first fixed plate is fixedly connected to the bottom of the column, a second electric telescopic rod 4 is fixedly connected to the center of the top of the first fixed plate, a second fixed plate is fixedly connected to the end of the second electric telescopic rod 4, and a soldering device 5 is fixedly connected to one side of the bottom of the second fixed plate.
[0019] Specifically, a first positioning rod is fixedly connected to one side of the bottom of the column, the first positioning rod is slidably connected to the vertical plate, second positioning rods are fixedly connected to the two sides of the top of the second fixed plate, the second positioning rod is slidably connected to the first fixed plate, a purification box 6 is fixedly connected to one side of the top of the second fixed plate, a blast device 7 is fixedly connected to the top of the purification box 6, a first pull plate and a second pull plate are sealedly connected to the front side of the purification box 6, a non-woven filter screen 8 is fixedly connected to the rear side of the first pull plate, an activated carbon adsorption filter screen 9 is fixedly connected to the rear side of the second pull plate, a servo motor is fixedly connected to the front side of the drive box 2, a screw rod 10 is fixedly connected to the output end of the servo motor, a threaded sleeve 11 is threadedly connected to the outer periphery of the screw rod 10, the top of the threaded sleeve 11 is fixedly connected to the bottom of the T-plate, a sliding sleeve is fixedly connected to both sides of the threaded sleeve, a sliding rod is slidably connected to the inside of the sliding sleeve, both ends of the sliding rod are fixedly connected to the inner wall of the drive box 2, and the top of the workbench is fixedly connected to support The third electric telescopic rod 13 is fixedly connected to the output end of the flip motor 12, and the end of the third electric telescopic rod 13 is fixedly connected to an L-shaped clamping plate 14. One side of the L-shaped clamping plate 14 is fixedly connected to a third positioning rod, and the third positioning rod is slidably connected to the support plate. By setting the third electric telescopic rod 13, the L-shaped clamping plate 14 can be driven to move, so as to stably clamp transformers of different types. By setting the flip motor 12, the transformer can be automatically flipped. By setting the first electric telescopic rod 3, the soldering device 5 can be driven to move in the X-axis direction. By setting the driving box 2, the soldering device 5 can be driven to move in the Y-axis direction, so as to facilitate all-round soldering operation on the transformer. There is no need for the staff to frequently adjust the position of the transformer, which reduces the labor intensity of the staff. By setting the purification box 6, the welding smoke generated during the soldering process can be absorbed and purified to prevent the welding smoke from floating in the air and causing environmental pollution.
[0020] When the utility model is in use, the third electric telescopic rod 13 is provided to drive the L-shaped clamping plate 14 to move, so as to stably clamp transformers of different types; the turning motor 12 is provided to automatically turn the transformer; the first electric telescopic rod 3 is provided to drive the soldering device 5 to move in the X-axis direction; the driving box 2 is provided to drive the soldering device 5 to move in the Y-axis direction, so as to facilitate all-round soldering operation on the transformer, and it is unnecessary for the staff to frequently adjust the position of the transformer, thus reducing the labor intensity of the staff; the purification box 6 is provided to absorb and purify the welding smoke generated during the soldering process, so as to avoid the welding smoke floating in the air and causing environmental pollution.
[0021] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0022] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic soldering machine for electronic transformers, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a workbench, one side of the top of the workbench is fixedly connected to a mounting plate, the top of the mounting plate is fixedly connected to a drive box (2), a T-shaped plate is provided inside the drive box (2), the top of the T-shaped plate is fixedly connected to a vertical plate, one side of the vertical plate is fixedly connected to a first electric telescopic rod (3), the end of the first electric telescopic rod (3) is fixedly connected to a column, the bottom of the column is fixedly connected to a first fixing plate, the center of the top of the first fixing plate is fixedly connected to a second electric telescopic rod (4), the end of the second electric telescopic rod (4) is fixedly connected to a second fixing plate, and one side of the bottom of the second fixing plate is fixedly connected to a soldering device (5).
2. The fully automatic soldering machine for electronic transformers according to claim 1, characterized in that: A first positioning rod is fixedly connected to one side of the bottom of the column, and the first positioning rod is slidably connected to the vertical plate. Second positioning rods are fixedly connected to both sides of the top of the second fixed plate, and the second positioning rods are slidably connected to the first fixed plate.
3. The fully automatic soldering machine for electronic transformers according to claim 1, characterized in that: A purification box (6) is fixedly connected to one side of the top of the second fixed plate, and an air blowing device (7) is fixedly connected to the top of the purification box (6).
4. The fully automatic soldering machine for electronic transformers according to claim 3 is characterized in that: The front side of the purification box (6) is sealed with a first pull plate and a second pull plate, the rear side of the first pull plate is fixedly connected with a non-woven fabric filter (8), and the rear side of the second pull plate is fixedly connected with an activated carbon adsorption filter (9).
5. The fully automatic soldering machine for electronic transformers according to claim 1, characterized in that: A servo motor is fixedly connected to the front side of the drive box (2), a lead screw (10) is fixedly connected to the output end of the servo motor, a threaded sleeve (11) is threadedly connected to the outer periphery of the lead screw (10), the top of the threaded sleeve (11) is fixedly connected to the bottom of the T-shaped plate, both sides of the threaded sleeve (11) are fixedly connected to sliding sleeves, a sliding rod is slidably connected to the interior of the sliding sleeve, and both ends of the sliding rod are fixedly connected to the inner wall of the drive box (2).
6. The fully automatic soldering machine for electronic transformers according to claim 1, characterized in that: Support plates are fixedly connected to both sides of the top of the workbench, a flip motor (12) is fixedly connected to one side of the support plate, a third electric telescopic rod (13) is fixedly connected to the output end of the flip motor (12), an L-shaped clamping plate (14) is fixedly connected to the end of the third electric telescopic rod (13), a third positioning rod is fixedly connected to one side of the L-shaped clamping plate (14), and the third positioning rod is slidably connected to the support plate.