Magnetic block mounting device of magnetic separator
By using a combination of hydraulic cylinder and electromagnetic coil in the magnetic separator magnetic block installation device, the horizontal adjustment and height adjustment of the magnetic block and shaft are achieved, which solves the problem of unevenness between the magnetic block and the cylinder skin, and improves the installation efficiency and accuracy , ensuring the integrity of the tube skin.
Patent Information
- Application Number
- CN202421082367.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, when installing the magnetic block of the magnetic separator, it is difficult to ensure that the magnetic block and shaft and the cylinder skin are in the same level state, which can easily lead to collision between the magnetic block and the cylinder skin during the installation process, causing problems such as deformation of the cylinder skin, affecting subsequent use and Installation efficiency.
A magnetic separator magnetic block installation device is designed, adopting support legs, lifting structure and installation structure. Through the cooperation of hydraulic cylinder and electromagnetic coil, the horizontal adjustment and height adjustment of the magnetic block and shaft are achieved to ensure that the magnetic block and shaft are in the same manner as the It is in a suitable state during installation and uses repulsive magnetic force to push the magnetic block into the cylinder.
It effectively solves the collision problem caused by unevenness between the magnetic block and the barrel skin, improves installation efficiency and accuracy, and ensures the integrity of the barrel skin and the convenience of subsequent use.
Smart Images

Figure CN222243480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic block installation of a magnetic separator, in particular to a magnetic block installation device of a magnetic separator. Background Art
[0002] Magnetic separators are mainly used in the field of recycling magnetic materials in the mineral processing and coal processing industries. The magnetic block device inside the drum of the magnetic separator is a key component of the magnetic separator. After a long period of operation, the drum skin will wear out or even wear through, causing foreign matter or media to enter the drum, and the magnetism of the internal magnetic block will also weaken. This requires maintenance of the magnetic block device inside the drum.
[0003] In the past, when replacing or assembling the magnetic block device, a sling was used to tie it to the shaft of the magnetic block device (wherein the magnetic block device includes a magnetic block unit and a shaft body connected to the magnetic block unit, and the magnetic block unit and the shaft body are connected as a whole before being installed in the cylinder skin), and then a forklift was used to lift the magnetic block device. This not only takes up equipment, has low work efficiency, but also is difficult to install.
[0004] For example, a magnetic block installation device for a magnetic separator disclosed in Chinese patent CN216105572U is provided, which is connected and fixed by connecting a hook with a corresponding position of the shaft of the magnetic block module through a sling on the hook, and then connected to the hook with a crane or other lifting equipment to lift the hook. After the hook is lifted, the hook must ensure that the magnetic block module remains horizontal or in a nearly horizontal state after being lifted. After being lifted to a suitable height, the magnetic block module is passed through the inside of the drum skin as a whole and adjusted to a suitable position (or the magnetic block module is kept stationary, and the drum skin is inserted from one end and adjusted to a suitable position), the drum end cover is passed onto the shaft of the magnetic block module, and then the support is moved to a suitable position, and the two ends of the shaft are placed on the support seat to complete the installation of the magnetic block module.
[0005] However, in the prior art, when installing the magnetic block of the magnetic separator, it cannot be effectively ensured that the magnetic block, the shaft and the cylinder skin are in the same horizontal state, which may easily cause the magnetic block and the cylinder skin to collide during the installation process, causing deformation of the cylinder skin, etc., which is inconvenient for subsequent use and installation.
[0006] For this reason, we urgently need to provide a magnetic separator magnetic block installation device. Utility Model Content
[0007] The purpose of the utility model is to provide a magnetic block installation device for a magnetic separator, so as to solve the problem in the prior art proposed in the above background technology that when installing the magnetic block of the magnetic separator, it cannot effectively ensure that the magnetic block and the shaft are in the same horizontal state with the cylinder skin, which easily causes the magnetic block to collide with the cylinder skin during the installation process, causing deformation of the cylinder skin, etc., which is inconvenient for subsequent use and installation.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic separator magnetic block installation device, comprising a support leg, a lifting structure is installed on the top of the support leg, adjustment structures are installed on the left and right sides of the bottom of the lifting structure, and an installation structure is installed on the top of the lifting structure.
[0009] The adjustment structure includes a connecting shaft, rotating blocks are installed at the left and right ends of the connecting shaft, extension blocks are connected to the outer surfaces of the connecting shaft and the rotating block, a hydraulic cylinder 1 is installed on the bottom surface of the extension block, an abutment plate is installed on the output end of the hydraulic cylinder 1, and a plug rod is installed in the middle of the bottom surface of the abutment plate.
[0010] Preferably, a rotating hole is provided on one side of the extension block, the inner wall of the rotating hole is rotatably connected to the outer surface of the connecting shaft, and the top of the insertion rod is fixedly connected to the middle of the bottom surface of the abutment plate. Universal wheels are installed at the bottom of the support leg, and the four hydraulic cylinders can be uniformly controlled or independently controlled by a controller. This is a mature technical principle that can be realized in the prior art and will not be described in detail in this article.
[0011] Preferably, the lifting structure includes a base, a hydraulic cylinder 2 is installed in the middle of the top surface of the base near the left and right ends, a lifting platform is installed at the output end of the hydraulic cylinder 2, a slider is installed in the middle of the front and back sides and the middle of the left and right sides of the lifting platform, the outer surface of the slider is slidably connected to a guide rail, and a protective plate is connected to the side of the guide rail away from the slider.
[0012] Preferably, the bottom surface of the base is fixedly connected to the top of the supporting leg, the bottom end of the guide rail is fixedly connected to the top surface of the base, the bottom end of the protective plate is fixedly connected to the top surface of the base, and a rotation groove is provided in the middle of the left and right sides of the base near the front end and the back end, and the inner wall of the rotation groove is rotationally connected to the connecting shaft and the end of the rotating block away from the extension block. The slider is a convex slider, and a convex sliding groove is provided on the side where the guide rail and the slider are close to each other.
[0013] Preferably, the mounting structure includes a mounting unit and a buffer unit.
[0014] The installation unit includes a splicing table, an electromagnetic coil is installed inside the splicing table, telescopic rods are installed on the front and back ends of the left end of the splicing table, a mounting plate is installed on the right end of the top surface of the splicing table, an electric push rod is installed in the middle of the right side of the mounting plate near the top, and a push plate is installed on the output end of the electric push rod.
[0015] Preferably, the buffer unit comprises a slide cylinder, a slide column is installed at the top end of the slide cylinder, and a spring is installed at the top end of the slide cylinder.
[0016] Preferably, the bottom end of the slide is sealed and fixedly connected to the top surface of the lifting platform, the end of the spring away from the slide is fixedly connected to the bottom surface of the splicing platform, and the top end of the slide is fixedly connected to the bottom surface of the splicing platform. An arc groove is opened in the middle of the top surface of the splicing platform, and the electromagnetic coil and the magnetic block of the magnetic separator generate repulsive magnetic force.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The magnetic block installation device of the magnetic separator, through the setting of the adjustment structure, utilizes the rotational connection between the connecting shaft and the rotating block and the extension block. When the hydraulic cylinder is started to extend and retract, the horizontal state of the base can be effectively adjusted, which is convenient for installing the magnetic block and the shaft.
[0019] 2. The magnetic block installation device of the magnetic separator, through the setting of the lifting structure and the installation structure, uses the second hydraulic cylinder to drive the lifting platform to adjust the height, so that the magnetic block and the shaft are at a suitable installation height, which is convenient for installation. At the same time, the repulsive magnetic force generated by the electromagnetic coil and the magnetic block is used to facilitate pushing the magnetic block and the shaft into the cylinder skin. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is an enlarged view of the adjustment structure of the utility model;
[0022] Figure 3 This is an enlarged view of the installation structure of the utility model;
[0023] Figure 4 It is an enlarged view of the internal structure of the installation structure of the utility model.
[0024] In the figure: 1, supporting leg; 101, connecting shaft; 102, rotating block; 103, extending block; 104, hydraulic cylinder one; 105, abutment plate; 106, plug rod; 201, base; 202, hydraulic cylinder two; 203, lifting platform; 204, slider; 205, guide rail; 206, protective plate; 301, slide cylinder; 302, slide column; 303, spring; 304, splicing table; 305, electromagnetic coil; 306, telescopic rod; 307, mounting plate; 308, electric push rod; 309, pushing plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0027] Embodiment 1:
[0028] A magnetic block installation device for a magnetic separator, comprising a support leg 1, characterized in that: a lifting structure is installed on the top of the support leg 1, adjustment structures are installed on the left and right sides of the bottom of the lifting structure, and a mounting structure is installed on the top of the lifting structure;
[0029] The adjustment structure includes a connecting shaft 101, with rotating blocks 102 installed at both ends of the connecting shaft 101, an extension block 103 connected to the outer surfaces of the connecting shaft 101 and the rotating block 102, a hydraulic cylinder 104 installed on the bottom surface of the extension block 103, an abutment plate 105 installed on the output end of the hydraulic cylinder 104, and an insertion rod 106 installed in the middle of the bottom surface of the abutment plate 105. A rotation hole is opened on one side of the extension block 103, the inner wall of the rotation hole is rotatably connected to the outer surface of the connecting shaft 101, and the top of the insertion rod 106 is fixedly connected to the middle of the bottom surface of the abutment plate 105.
[0030] The lifting structure includes a base 201, a hydraulic cylinder 202 is installed in the middle of the top surface of the base 201 near the left and right ends, a lifting platform 203 is installed at the output end of the hydraulic cylinder 202, and a slider 204 is installed in the middle of the front and back and the middle of the left and right sides of the lifting platform 203. A guide rail 205 is slidably connected to the outer surface of the slider 204, and a protective plate 206 is connected to the side of the guide rail 205 away from the slider 204. The bottom surface of the base 201 is fixedly connected to the top of the support leg 1, the bottom end of the guide rail 205 is fixedly connected to the top surface of the base 201, and the bottom end of the protective plate 206 is fixedly connected to the top surface of the base 201. A rotating groove is opened in the middle of the left and right sides of the base 201 near the front end and the back end, and the inner wall of the rotating groove is rotatably connected to the connecting shaft 101 and the end of the rotating block 102 away from the extension block 103.
[0031] By setting the adjustment structure, utilizing the rotational connection between the connecting shaft 101 and the rotating block 102 and the extending block 103, when the hydraulic cylinder 104 is started to extend and retract, the horizontal state of the base 201 can be effectively adjusted, so as to facilitate the installation of the magnetic block and the shaft.
[0032] When installing the magnet and the shaft, after the magnet and the shaft are spliced on the top of the splicing table, start the hydraulic cylinder 104 to extend uniformly, insert the insertion rod 106 into the bottom surface, and then independently control the hydraulic cylinder 104, and use the rotation connection between the extension block 103, the rotating block 102, the connecting shaft 101, and the base 201 to effectively adjust the horizontal state of the base 201, so that the magnet and the shaft and the tube skin are in a relatively horizontal state, and then start the hydraulic cylinder 202 to drive the lifting platform 203 to extend, so that the lifting platform 203 can be raised, which is more convenient for the subsequent installation of the magnet and the shaft.
[0033] Embodiment 2:
[0034] On the basis of the first embodiment, the mounting structure includes a mounting unit and a buffer unit, the mounting unit includes a splicing table 304, an electromagnetic coil 305 is installed inside the splicing table 304, a telescopic rod 306 is installed on the front and back ends of the left end of the splicing table 304, a mounting plate 307 is installed on the right end of the top surface of the splicing table 304, an electric push rod 308 is installed near the top of the middle part of the right side of the mounting plate 307, and a push plate 309 is installed at the output end of the electric push rod 308. The buffer unit includes a slide cylinder 301, a slide column 302 is installed on the top of the slide cylinder 301, and a spring 303 is installed on the top of the slide cylinder 301.
[0035] The bottom end of the slide 301 is sealed and fixedly connected to the top surface of the lifting platform 203 , the end of the spring 303 away from the slide 301 is fixedly connected to the bottom surface of the splicing platform 304 , and the top end of the slide column 302 is fixedly connected to the bottom surface of the splicing platform 304 .
[0036] By setting up the lifting structure and the installation structure, the hydraulic cylinder 202 is used to drive the lifting platform 203 to adjust the height, so that the magnetic block and the shaft are at a suitable installation height for easy installation. At the same time, the repulsive magnetic force generated by the electromagnetic coil 305 and the magnetic block is used to facilitate pushing the magnetic block and the shaft into the interior of the tube skin.
[0037] When assembling the magnetic block, the magnetic block is placed on the top surface of the splicing table 304, which will squeeze the slide column 302, causing the slide column 302 to slide inside the slide cylinder 301, and at the same time squeeze the spring 303, thereby buffering the force of placing the magnetic block. When installing the magnetic block, first use the telescopic rod 306 to measure the height and direction of the magnetic block installation to ensure the accuracy of the installation. By energizing the electromagnetic coil 305 to generate a magnetic force that repels the magnetic block, the electric push rod 308 is then started to drive the push plate 309 to move, thereby pushing the magnetic block to move toward the inside of the cylinder skin.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A magnetic block mounting device for a magnetic separator, comprising a support leg (1), characterized in that: A lifting structure is installed on the top of the support leg (1), adjustment structures are installed on the left and right sides of the bottom of the lifting structure, and a mounting structure is installed on the top of the lifting structure; The adjustment structure comprises a connecting shaft (101), rotating blocks (102) are installed at the left and right ends of the connecting shaft (101), the outer surfaces of the connecting shaft (101) and the rotating block (102) are connected to an extension block (103), a hydraulic cylinder 1 (104) is installed on the bottom surface of the extension block (103), an abutment plate (105) is installed on the output end of the hydraulic cylinder 1 (104), and a plug rod (106) is installed in the middle of the bottom surface of the abutment plate (105).
2. A magnetic block installation device for a magnetic separator according to claim 1, characterized in that: A rotating hole is provided on one side of the extension block (103), the inner wall of the rotating hole is rotatably connected to the outer surface of the connecting shaft (101), and the top end of the insertion rod (106) is fixedly connected to the middle of the bottom surface of the abutment plate (105).
3. A magnetic block installation device for a magnetic separator according to claim 1, characterized in that: The lifting structure comprises a base (201), a hydraulic cylinder 2 (202) is installed in the middle of the top surface of the base (201) near the left and right ends, a lifting platform (203) is installed at the output end of the hydraulic cylinder 2 (202), a slider (204) is installed in the middle of the front and back sides and the middle of the left and right sides of the lifting platform (203), the outer surface of the slider (204) is slidably connected to a guide rail (205), and a protective plate (206) is connected to the side of the guide rail (205) away from the slider (204).
4. A magnetic block installation device for a magnetic separator according to claim 3, characterized in that: The bottom surface of the base (201) is fixedly connected to the top of the support leg (1), the bottom end of the guide rail (205) is fixedly connected to the top surface of the base (201), and the bottom end of the protective plate (206) is fixedly connected to the top surface of the base (201). A rotation groove is provided in the middle of the left and right sides of the base (201) near the front end and the back end, and the inner wall of the rotation groove is rotationally connected to the connecting shaft (101) and the end of the rotating block (102) away from the extension block (103).
5. A magnetic block installation device for a magnetic separator according to claim 1, characterized in that: The mounting structure includes a mounting unit and a buffer unit; The installation unit comprises a splicing platform (304), an electromagnetic coil (305) is installed inside the splicing platform (304), a telescopic rod (306) is installed on the front and back ends of the left end of the splicing platform (304), a mounting plate (307) is installed on the right end of the top surface of the splicing platform (304), an electric push rod (308) is installed in the middle of the right side of the mounting plate (307) near the top, and a push plate (309) is installed on the output end of the electric push rod (308).
6. A magnetic block installation device for a magnetic separator according to claim 5, characterized in that: The buffer unit comprises a slide cylinder (301), a slide column (302) is installed at the top end inside the slide cylinder (301), and a spring (303) is installed at the top end of the slide cylinder (301).
7. A magnetic block installation device for a magnetic separator according to claim 6, characterized in that: The bottom end of the slide cylinder (301) is sealed and fixedly connected to the top surface of the lifting platform (203), the end of the spring (303) away from the slide cylinder (301) is fixedly connected to the bottom surface of the splicing platform (304), and the top end of the slide column (302) is fixedly connected to the bottom surface of the splicing platform (304).
