Shearing and punching integrated device

By designing a shear punching integrated device with integrated punching and shear functions, the existing equipment is solved in large and complex size, portable and multi-functional equipment is realized, and the transportation and position transfer process of equipment in the project is simplified.

CN222243544UActive Publication Date: 2024-12-27HENAN XINPINGKE TOBACCO MASCH CO LTD
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Patent Information

Application Number
CN202323621402.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-27
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Equipment used for punching and cutting of steel structures in existing projects is usually independent and large in size, resulting in too complex equipment configuration and inconvenient transportation and position transfer in case of small engineering volume.

Method used

A shear punching integrated device is designed to reduce the number and volume of equipment by integrating punching and shearing functions, and adopt the use of punching cylinders, shear cylinders, punching support plates, movable shear plates and fixed shear plates. The combined structure of the function realizes the multiple utilization of functions.

Benefits of technology

It realizes portable equipment with convenient operation, simple structure and small size, reduces labor intensity, and facilitates the transfer and transportation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a shearing and punching integrated device which comprises a base, a punching assembly and a shearing assembly, the base is provided with a punching notch and a shearing notch, the punching assembly comprises a punching oil cylinder, a punching supporting plate, a punching lower die and a punching upper die, the punching oil cylinder is arranged on the upper side of the base, and a piston rod of the punching oil cylinder penetrates into the punching notch. The upper punching die is in transmission connection with a piston rod of the punching oil cylinder, and the punching supporting plate is flush with the upper end face of the lower punching die. The shearing assembly comprises a shearing oil cylinder, a movable shearing plate and a fixed shearing plate, the movable shearing plate and the fixed shearing plate are arranged in a staggered mode in the front-back direction, the shearing oil cylinder is arranged on the upper side of the base, a piston rod of the shearing oil cylinder is connected with the movable shearing plate, and the movable shearing plate and the fixed shearing plate are both located in the shearing notch. The shearing and punching integrated device is provided with the punching assembly and the shearing assembly, integrates the punching function and the shearing function, and is multipurpose, simple in structure, small in size and convenient to carry to engineering for use.
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Description

Technical Field

[0001] The utility model relates to the field of shearing and punching equipment used in engineering, in particular to a shearing and punching integrated device. Background Art

[0002] Steel structure is a structure composed of steel materials and is one of the main types of building structures. In engineering, it is often necessary to punch and cut steel structures such as diagonal steel and channel steel to meet needs. Punching equipment and cutting equipment are generally independent equipment. For example, the utility model patent with authorization announcement number CN 214517243U discloses a steel structure punching device. The utility model patent with authorization announcement number CN216938630U discloses a new type of shearing device for civil construction. The shearing device is relatively large and inconvenient to transport and relocate. For large projects, it is no problem to use special punching equipment and cutting equipment or larger equipment. For small projects, it is not reasonable to use these complex structures and configure multiple devices. It is necessary to provide a portable device to meet the needs of the project. Utility Model Content

[0003] The utility model aims to provide a shearing and punching integrated device, which reduces the number of devices and further reduces the volume of the devices through functional integration.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A shearing and punching integrated device comprises a base, a punching assembly and a shearing assembly. The base is provided with a punching slot and a shearing slot. The punching assembly comprises a punching cylinder, a punching support plate, a punching lower die and a punching upper die. The punching cylinder is arranged on the upper side of the base and the piston rod of the punching cylinder penetrates the punching slot. The punching upper die is connected to the piston rod of the punching cylinder in a transmission manner. The punching lower die and the punching upper die are arranged opposite to each other in the up and down directions. The punching support plate is flush with the upper end surface of the punching lower die. The shearing assembly comprises a shearing cylinder, a movable shearing plate and a fixed shearing plate. The movable shearing plate and the fixed shearing plate are staggered in the front and back directions and can generate shearing force when they move relative to each other. The shearing cylinder is arranged on the upper side of the base. The piston rod of the shearing cylinder is connected to the movable shearing plate in a transmission manner. Both the movable shearing plate and the fixed shearing plate are located in the shearing slot.

[0006] Furthermore, the punching notch is a C-shaped opening that passes through from front to back.

[0007] Furthermore, a clearance hole is provided at the center of the punching lower die.

[0008] Furthermore, the shearing notch is a rectangular opening that penetrates from front to back, the shearing notch and the punching notch are arranged at intervals on the left and right, and a movable shearing plate and a fixed shearing plate are provided in the shearing notch.

[0009] Furthermore, a guide plate is provided in the shear notch for guiding the lifting and lowering movement of the movable shear plate, and the fixed shear plate is connected to the guide plate.

[0010] Furthermore, a V-shaped notch is provided on the upper portion of the fixed shear plate, and a V-shaped protrusion is provided on the lower portion of the movable shear plate.

[0011] Furthermore, a handle is provided at the upper end of the punching cylinder.

[0012] Furthermore, a lifting ring is provided on a side of the base away from the punching notch.

[0013] Furthermore, a supporting strip, a mounting strip and a screw are provided on one side of the shearing notch. The supporting strip is located below the mounting strip. The screw is threadedly assembled on the mounting strip. The lower end of the screw is an abutment portion for abutting against the workpiece to be processed.

[0014] Beneficial effects of the utility model:

[0015] The integrated shearing and punching device of the utility model has a punching component and a shearing component, integrating the punching and shearing functions, and has multiple uses in one machine. It is easy to operate, has a simple structure, and is small in size. It is convenient to carry for use in projects and is also convenient to transfer.

[0016] A lifting ring is provided on the side of the base away from the punching notch, which can be used for auxiliary lifting operations when the device is transported to reduce the intensity of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of a shearing and punching integrated device of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of another angle of the shearing and punching integrated device of the utility model;

[0019] Figure 3 yes Figure 1 Partial view of the punch assembly.

[0020] The names corresponding to the marks in the figure are:

[0021] 1. Handle; 2. Punching cylinder; 3. Punching support plate; 4. Punching lower die; 5. Punching notch; 6. Fixed shear plate; 7. Guide plate; 8. Movable shear plate; 9. Lifting ring; 10. Base; 11. Shear cylinder; 12. Support slats; 13. Mounting slats; 14. Screw; 15. Punching upper die; 16. Clearance hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0023] Embodiments of the present utility model:

[0024] like Figure 1-Figure 3 As shown, a shearing and punching integrated device includes a base 10, a punching assembly, and a shearing assembly. The base 10 is provided with a punching slot 5 and a shearing slot. The base 10 is cast by cast iron or welded by steel plates. The base 10 has a certain weight to ensure stability during use. At the same time, the device is not a large-scale equipment and is relatively small in size.

[0025] The punching assembly includes a punching cylinder 2, a punching support plate 3, a punching lower die 4, and a punching upper die 15. The punching notch 5 is a C-shaped opening that passes through the front and back, which is convenient for loading and unloading operations and for observation during operation. In other embodiments, it can also be set to a rectangular opening or a circular opening. The punching cylinder 2 is arranged on the upper side of the base 10 and the piston rod of the punching cylinder 2 penetrates the punching notch 5. The punching upper die is connected to the piston rod of the punching cylinder 2 by transmission. The punching upper die 15 includes a die core with a conical head. The punching lower die 4 and the punching upper die are arranged opposite to each other in the up and down directions. The center of the punching lower die 4 is provided with a clearance hole 16 to make way for the punching upper die 15 when it moves downward. The punching support plate 3 is arranged in the punching notch 5 to support the workpiece to be processed. The punching support plate 3 is flush with the upper end surface of the punching lower die 4. When force is applied downward, it can pass through the plate or profile to be processed, thereby punching out a structure of a hole. The punching cylinder 2 is a spring return hydraulic cylinder, that is, a return spring is arranged on the piston, and the principle of this cylinder is prior art.

[0026] The shearing assembly includes a shearing cylinder 11, a movable shearing plate 8, and a fixed shearing plate 6. The movable shearing plate 8 and the fixed shearing plate 6 are staggered in the front-rear direction and can generate shearing force when they move relative to each other. The shearing cylinder 11 is arranged on the upper side of the base 10, and the piston rod of the shearing cylinder 11 is transmission-connected with the movable shearing plate 8, and the movable shearing plate 8 and the fixed shearing plate 6 are both located in the shearing notch.

[0027] The shear notch is a rectangular opening that passes through from front to back. The shear notch is spaced apart from the punching notch 5. The shear notch is provided with a movable shear plate 8 and a fixed shear plate 6. The shear notch is provided with a guide plate 7 for guiding the lifting movement of the movable shear plate 8. The fixed shear plate 6 is connected to the guide plate 7 by bolts.

[0028] The upper part of the fixed shear plate 6 is provided with a V-shaped notch, and the lower part of the movable shear plate 8 is provided with a V-shaped convex part. When cutting a tube, the tube is placed in the V-shaped notch, and the movable shear plate 8 is driven by the shear cylinder 11 to move downward and cut the tube by the shear force between the movable shear plate 8 and the fixed shear plate 6. The shear cylinder 11 is also a spring return hydraulic cylinder, which can be quickly reset upward after processing is completed.

[0029] A support slat 12 is also provided on one side of the base 10. The support slat 12 is horizontally arranged, and its two ends are connected to the base 10 by bolts. A support notch is provided in the middle of the support slat 12, and its angle is consistent with that of the V-shaped notch, but the difference is that the size of the support notch is smaller; the support notch is used to support the workpiece, and the V-shaped notch is used to position it. A slat 13 and a screw 14 are installed on one side of the base 10. The support slat 12 is located below the installation slat 13, and the two are arranged in parallel. The screw 14 is threadedly assembled on the installation slat 13, and the lower end of the screw 14 is an abutment portion, which is used to abut against the workpiece to be processed during operation. A plum nut is provided on the upper end of the screw 14 to facilitate the worker's screwing operation.

[0030] A lifting ring 9 is provided on one side of the base 10 away from the punching notch 5, so that the device can be lifted when it is transported. In addition, a handle 1 is provided on the upper end of the punching cylinder 2 to assist the lifting operation. The device integrates the punching and shearing functions, has multiple uses, is small in size, and is easy to carry and transfer. When there is no lifting equipment on site, two workers can cooperate and rely on manpower to achieve the transfer of the device.

[0031] In other embodiments, depending on the workpiece to be processed, the lower part of the movable shear plate is provided with a trapezoidal portion (wide at the top and narrow at the bottom), and the upper part of the fixed shear plate is provided with a corresponding trapezoidal notch or rectangular notch, so that plate-shaped workpieces can be processed; it can also be applied to pipe processing, and the pipe is placed against one side of the notch.

Claims

1. A shearing and punching integrated device, characterized in that: It includes a base, a punching assembly, and a shearing assembly. The base is provided with a punching slot and a shearing slot. The punching assembly includes a punching cylinder, a punching support plate, a punching lower die, and a punching upper die. The punching cylinder is arranged on the upper side of the base and the piston rod of the punching cylinder penetrates the punching slot. The punching upper die is connected to the piston rod of the punching cylinder in a transmission manner. The punching lower die and the punching upper die are arranged opposite to each other in the up and down directions. The punching support plate is flush with the upper end surface of the punching lower die. The shearing assembly includes a shearing cylinder, a movable shearing plate, and a fixed shearing plate. The movable shearing plate and the fixed shearing plate are staggered in the front and back directions and can generate shear force when they move relative to each other. The shearing cylinder is arranged on the upper side of the base. The piston rod of the shearing cylinder is connected to the movable shearing plate in a transmission manner. The movable shearing plate and the fixed shearing plate are both located in the shearing slot.

2. The shearing and punching integrated device according to claim 1, characterized in that: The punching notch is a C-shaped opening that passes through from front to back.

3. The shearing and punching integrated device according to claim 1, characterized in that: A clearance hole is arranged at the center of the punching lower die.

4. The shearing and punching integrated device according to claim 2, characterized in that: The shearing notch is a rectangular opening that penetrates from front to back. The shearing notch and the punching notch are arranged at intervals on the left and right. A movable shearing plate and a fixed shearing plate are arranged in the shearing notch.

5. The shearing and punching integrated device according to claim 4, characterized in that: A guide plate is provided in the shearing notch for guiding the lifting movement of the movable shearing plate, and the fixed shearing plate is connected to the guide plate.

6. The shearing and punching integrated device according to claim 5, characterized in that: The upper part of the fixed shear plate is provided with a V-shaped notch, and the lower part of the movable shear plate is provided with a V-shaped convex part.

7. The shearing and punching integrated device according to claim 1, characterized in that: A handle is provided at the upper end of the punching cylinder.

8. The shearing and punching integrated device according to claim 2, characterized in that: A lifting ring is provided on one side of the base away from the punching notch.

9. The shearing and punching integrated device according to claim 4, characterized in that: A supporting strip, a mounting strip and a screw are provided on one side of the shearing notch. The supporting strip is located below the mounting strip. The screw is threadedly assembled on the mounting strip. The lower end of the screw is an abutment portion for abutting against a workpiece to be processed.