Automatic steel ball polishing machine

By designing an automated steel ball photoball machine, using servo motor to drive the rotating disc and grinding plate, automatic feeding and grinding are achieved, solving the problem of low grinding efficiency of existing steel balls and improving the grinding efficiency of steel balls.

CN222244045UActive Publication Date: 2024-12-27PU JIANG ZHONG BAO GANG QIU YOU XIAN GONG SI
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Patent Information

Application Number
CN202420834765.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-27
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing steel ball grinding process requires manual assistance, and the feeding and grinding efficiency is low, resulting in a long time.

Method used

An automated steel ball photoball machine is designed, using a servo motor to drive the rotating disc and grinding plate, and automatic feeding and grinding is achieved through arc-shaped feeding chamber and feeding port, and the steel ball is used to use arc-shaped ball storage port and grinding plate to adjust the steel ball. Perform position adjustment and grinding.

Benefits of technology

Automatic steel ball grinding is realized, which improves steel ball grinding efficiency, reduces manual intervention and shortens processing time.

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Abstract

The utility model relates to the technical field of steel ball production, and discloses an automatic steel ball polishing machine which comprises a supporting base, a feeding box is fixedly connected to the top of the supporting base, a storage box is fixedly connected to the top of the feeding box, and arc-shaped three-ball passing cavities are formed in the feeding box and the storage box correspondingly; the steel ball polishing device has the following beneficial technical effects that four arc-shaped ball storage openings are formed, steel balls are stored through the four arc-shaped ball storage openings in the rotating disc, overall position rotation adjustment is conducted on the steel balls through rotation of the positions of the rotating disc and the arc-shaped ball storage openings, and therefore polishing treatment is conducted through a first polishing plate and a second polishing plate; and the steel balls are polished.
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Description

Technical Field

[0001] The present application relates to the technical field of steel ball production, and in particular to an automated steel ball polishing machine. Background Art

[0002] Steel balls are needed in bearings, ball valves and other parts. In the overproduction of steel balls, a section of cylindrical raw materials is first cold-forged into a spherical shape. The surface of the sphere processed in this way is very rough, mainly with a ring band in the middle of the sphere and two poles at both ends. The ball polishing machine uses two alloy cast iron plates with grooves. Under a certain pressure, the steel balls entering the grooves produce relative motion with the grooves of the plates during the rotation of the plates, thereby producing a grinding effect, grinding the ring bands and the two poles, and providing semi-finished steel balls with certain geometric accuracy and surface quality for subsequent processing and manufacturing. However, the feeding and grinding work of the existing steel ball grinding takes a long time, and requires manual auxiliary feeding, arranging each steel ball and grinding it in sequence, and the grinding efficiency is low. Therefore, an automated steel ball polishing machine is designed to solve the above-mentioned problems. Utility Model Content

[0003] In order to solve the problem, the present application provides an automated steel ball optical ball machine.

[0004] The automated steel ball optical ball machine provided in this application adopts the following technical solutions:

[0005] The automatic steel ball polishing machine comprises a supporting base, the top of the supporting base is fixedly connected with a feeding box, the top of the feeding box is fixedly connected with a storage box, the feeding box and the storage box are both provided with an arc-shaped three-ball feeding cavity, one side of the feeding box is fixedly connected with a fixed side plate, the fixed side plate is fixedly connected to the supporting base, the fixed side plate and the feeding box are both provided with an arc-shaped three-ball feeding port, the arc-shaped three-ball feeding port is communicated with the arc-shaped three-ball feeding cavity, one side of the fixed side plate is rotatably connected with a rotating disk, four arc-shaped ball storage ports are equidistantly provided inside the rotating disk, one side of the fixed side plate is provided with a No. 1 annular polishing ball groove, the top of the supporting base is fixedly connected with a fixed support plate, the rotating disk is rotatably connected to the fixed support plate, one side of the fixed support plate is provided with a No. 2 annular polishing ball groove, the interior of the No. 1 annular polishing ball groove is fixedly connected with a No. 1 grinding plate, and the interior of the No. 2 annular polishing ball groove is fixedly connected with a No. 2 grinding plate.

[0006] Preferably, a servo motor is installed on one side of the fixed support plate, and the output end of the servo motor is fixedly connected to the rotating disk.

[0007] Preferably, a ejection plate is slidably connected to the inside of the feed box, and the ejection plate is slidably connected to the arc-shaped three-ball feed port. A pushing cylinder is installed inside the feed box, and the output end of the pushing cylinder is fixedly connected to the ejection plate. A baffle plate is fixedly connected to one side of the ejection plate, and the baffle plate is slidably connected to the feed box.

[0008] Preferably, a No. 3 polishing plate is installed inside the No. 2 annular light ball groove, a sealing block is fixedly connected to one side of the No. 3 polishing plate, a fixed mounting plate is fixedly connected to the side of the sealing block away from the No. 3 polishing plate, and the fixed mounting plate is connected to the fixed support plate by bolts.

[0009] Preferably, a discharge plate is fixedly connected to one side of the fixed support plate, two guide plates are symmetrically fixedly connected to the top of the discharge plate, and a ball storage box cooperating with the discharge plate is fixedly connected to one side of the support base.

[0010] Preferably, a control panel is installed on one side of the feed box, and the push cylinder and the servo motor are electrically connected to the control panel.

[0011] In summary, this application includes the following beneficial technical effects:

[0012] 1. In the utility model, by setting four arc-shaped ball storage ports, the steel balls are stored through the four arc-shaped ball storage ports in the rotating disk, and the overall position of the steel balls is adjusted by rotating the rotating disk and the positions of the arc-shaped ball storage ports, so that the steel balls are polished by the first polishing plate and the second polishing plate;

[0013] 2. In the utility model, by providing an arc-shaped three-ball feeding cavity and an arc-shaped three-ball feeding port, it is possible to feed three parallel steel balls at a time, guide the steel balls to feed, and enter the arc-shaped ball storage port for polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the internal structure of an embodiment of the application;

[0015] Figure 2 It is an application example Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 is a side view of a fixed support plate of an embodiment of the application;

[0017] Figure 4 is a side view of a rotating disk of an embodiment of the application;

[0018] Figure 5 It is a left view of the fixed side plate of the embodiment of the application.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. Support base; 2. Feed box; 3. Storage box; 4. Arc-shaped three-ball feeding cavity; 5. Ejector plate; 6. Push cylinder; 7. Baffle plate; 8. Fixed side plate; 9. Arc-shaped three-ball feed port; 10. Rotating disk; 11. Arc-shaped ball storage port; 12. No. 1 annular light ball groove; 13. No. 1 grinding plate; 14. Fixed support plate; 15. No. 2 annular light ball groove; 16. No. 2 grinding plate; 17. No. 3 grinding plate; 18. Sealing block; 19. Fixed mounting plate; 20. Discharge plate; 21. Guide plate; 22. Ball storage box; 23. Servo motor; 24. Control panel. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-5 This application is described in further detail.

[0021] The present application embodiment discloses an automated steel ball optical ball machine. Figure 1-5 The automatic steel ball polishing machine includes a supporting base 1, a feed box 2 is fixedly connected to the top of the supporting base 1, a storage box 3 is fixedly connected to the top of the feed box 2, an arc-shaped three-ball feeding cavity 4 is opened inside the feed box 2 and the storage box 3, a fixed side plate 8 is fixedly connected to one side of the feed box 2, the fixed side plate 8 is fixedly connected to the supporting base 1, an arc-shaped three-ball feeding port 9 is opened inside the fixed side plate 8 and the feed box 2, the arc-shaped three-ball feeding port 9 is connected to the arc-shaped three-ball feeding cavity 4, a rotating disk 10 is rotatably connected to one side of the fixed side plate 8, and the rotating disk 10 has equidistant openings inside There are four arc-shaped ball storage ports 11, a No. 1 annular light ball groove 12 is provided on one side of the fixed side plate 8, a fixed support plate 14 is fixedly connected to the top of the support base 1, the rotating disk 10 is rotatably connected to the fixed support plate 14, a No. 2 annular light ball groove 15 is provided on one side of the fixed support plate 14, a No. 1 grinding plate 13 is fixedly connected inside the No. 1 annular light ball groove 12, a No. 2 grinding plate 16 is fixedly connected inside the No. 2 annular light ball groove 15, and the steel balls in the arc-shaped ball storage port 11 in the rotating disk 10 are ground by the No. 1 grinding plate 13 and the No. 2 grinding plate 16;

[0022] A servo motor 23 is installed on one side of the fixed support plate 14 , and an output end of the servo motor 23 is fixedly connected to the rotating disk 10 .

[0023] By adopting the above technical solution, the output end of the servo motor 23 drives the rotating disk 10 to rotate and adjust. When the rotating disk 10 rotates, it drives the arc-shaped ball storage port 11 and the steel balls inside to rotate and adjust the position for grinding.

[0024] Among them, the inside of the feed box 2 is slidably connected with a push plate 5, and the push plate 5 is slidably connected to the arc-shaped three-ball feed port 9. A push cylinder 6 is installed inside the feed box 2, and the output end of the push cylinder 6 is fixedly connected to the push plate 5. A baffle plate 7 is fixedly connected to one side of the push plate 5, and the baffle plate 7 is slidably connected to the feed box 2.

[0025] By adopting the above technical solution, the baffle plate 7 is used to prevent the steel balls from being fed again, and the push plate 5 is used to push the steel balls for feeding.

[0026] Among them, a No. 3 polishing plate 17 is installed inside the No. 2 annular light ball groove 15, a sealing block 18 is fixedly connected to one side of the No. 3 polishing plate 17, and a fixed mounting plate 19 is fixedly connected to the side of the sealing block 18 away from the No. 3 polishing plate 17, and the fixed mounting plate 19 is connected to the fixed support plate 14 by bolts.

[0027] By adopting the above technical solution, the No. 3 grinding plate 17, the blocking block 18, and the fixed installation plate 19 are disassembled, and the ground steel balls are taken out.

[0028] Among them, a discharge plate 20 is fixedly connected to one side of the fixed support plate 14, two guide plates 21 are symmetrically fixedly connected to the top of the discharge plate 20, and a ball storage box 22 that cooperates with the discharge plate 20 is fixedly connected to one side of the support base 1.

[0029] By adopting the above technical solution, the steel balls are guided by the discharge plate 20 and the guide plate 21 and enter the ball storage box 22 for collection and processing.

[0030] A control panel 24 is installed on one side of the feed box 2 , and the push cylinder 6 and the servo motor 23 are both electrically connected to the control panel 24 .

[0031] By adopting the above technical solution, the control panel 24 is used to centrally control the device, thereby improving the safety and work efficiency of the device.

[0032] The implementation principle of the automated steel ball polishing machine of the embodiment of the present application is as follows: the steel balls are stored in the storage box 3, the steel balls are fed through the arc-shaped three-ball feeding cavity 4, and enter the arc-shaped three-ball feeding port 9, and the ejector plate 5 and the baffle plate 7 are driven to move by the output end of the push cylinder 6, and the ejector plate 5 pushes the steel balls to feed, and enters the arc-shaped three-ball feeding port 9 into the arc-shaped ball storage port 11 in the rotating disk 10, and the baffle plate 7 is used to prevent re-feeding, and the servo motor 23 is started through the control panel 24, and the output end of the servo motor 23 drives the rotating disk 10 The moving disk 10 and the arc-shaped ball storage port 11 rotate, and the arc-shaped ball storage port 11 drives the internal steel balls to rotate ninety degrees, and three steel balls are placed in the four arc-shaped ball storage ports 11. Then the servo motor 23 continues to drive the rotating disk 10 to rotate, and the steel balls are polished by the No. 2 polishing plate 16 and the No. 1 polishing plate 13. After the polishing is completed, the servo motor 23 is stopped to remove the fixed mounting plate 19, the blocking block 18 and the No. 3 polishing plate 17, and the polished steel balls are pushed by the ejection plate 5 to the discharge plate 20, and stored in the ball storage box 22.

[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0034] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automated steel ball optical machine, comprising a support base (1), characterized in that: The top of the support base (1) is fixedly connected to a feed box (2), the top of the feed box (2) is fixedly connected to a storage box (3), the feed box (2) and the storage box (3) are both provided with arc-shaped three-ball material passage cavities (4), one side of the feed box (2) is fixedly connected to a fixed side plate (8), the fixed side plate (8) is fixedly connected to the support base (1), the fixed side plate (8) and the feed box (2) are both provided with arc-shaped three-ball feed openings (9), the arc-shaped three-ball feed openings (9) are communicated with the arc-shaped three-ball material passage cavities (4), and one side of the fixed side plate (8) is rotatably connected to A rotating disk (10), wherein four arc-shaped ball storage openings (11) are equidistantly provided inside the rotating disk (10), a first annular light ball groove (12) is provided on one side of the fixed side plate (8), a fixed support plate (14) is fixedly connected to the top of the support base (1), the rotating disk (10) is rotatably connected to the fixed support plate (14), a second annular light ball groove (15) is provided on one side of the fixed support plate (14), a first grinding plate (13) is fixedly connected inside the first annular light ball groove (12), and a second grinding plate (16) is fixedly connected inside the second annular light ball groove (15).

2. The automated steel ball optical machine according to claim 1, characterized in that: A servo motor (23) is installed on one side of the fixed support plate (14), and an output end of the servo motor (23) is fixedly connected to the rotating disk (10).

3. The automated steel ball optical machine according to claim 2, characterized in that: The feed box (2) is internally slidably connected with a feed plate (5), and the feed plate (5) is slidably connected with an arc-shaped three-ball feed port (9). A push cylinder (6) is installed inside the feed box (2), and the output end of the push cylinder (6) is fixedly connected with the feed plate (5). A baffle plate (7) is fixedly connected to one side of the feed plate (5), and the baffle plate (7) is slidably connected with the feed box (2).

4. The automated steel ball optical machine according to claim 1, characterized in that: A third polishing plate (17) is installed inside the second annular optical ball groove (15), a sealing block (18) is fixedly connected to one side of the third polishing plate (17), a fixed mounting plate (19) is fixedly connected to the side of the sealing block (18) away from the third polishing plate (17), and the fixed mounting plate (19) is connected to the fixed support plate (14) by bolts.

5. The automated steel ball optical machine according to claim 1, characterized in that: A discharge plate (20) is fixedly connected to one side of the fixed support plate (14), two guide plates (21) are symmetrically fixedly connected to the top of the discharge plate (20), and a ball storage box (22) matched with the discharge plate (20) is fixedly connected to one side of the support base (1).

6. The automated steel ball optical machine according to claim 3, characterized in that: A control panel (24) is installed on one side of the feed box (2), and the push cylinder (6) and the servo motor (23) are both electrically connected to the control panel (24).