Rust removal device for elevator guide rail maintenance
By designing an automated elevator guide rail rust removal device, the horizontal movement of the studs and wedges is driven by the motor, and the coordination of the clamps and the installation wheels, the automatic rust removal of the guide rail is achieved, solving the manual operation and uneven rust removal in the existing technology The problem has improved the rust removal effect and safety.
Patent Information
- Application Number
- CN202422885333.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing elevator guide rail rust removal device requires manual installation and disassembly, which cannot achieve regular automatic rust removal. The radial movement of the rust removal block is difficult to ensure the uniform force on the surface of the guide rail, which can easily lead to local overgrinding or undergrinding.
A device including a base plate, side plate, connecting plate, motor, mounting shaft, clamp, mounting wheel and rust removal disc is designed. The stud is driven to rotate through the motor to drive the wedge and connecting blocks to move horizontally, and the clamp is matched with the compression spring and The installation wheel realizes automatic vertical and rotating operations of the rust removal disc to ensure uniform rust removal on the surface of the guide rail.
The regular automatic rust removal of elevator guide rails is achieved, which improves the rust removal effect, avoids wear and uneven problems caused by manual operation, and ensures the flatness and safety of the guide rail surface.
Smart Images

Figure CN222244179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide rail rust removal equipment, in particular to a rust removal device for elevator guide rail maintenance. Background Art
[0002] Rust removal of elevator guide rails is an important part of elevator maintenance. As a key component of elevator operation, the surface of the guide rail must be kept smooth and clean to ensure the smooth and safe operation of the elevator. However, due to factors such as environmental humidity, dust and metal oxidation, the surface of the guide rail is prone to rust, which not only affects the operating efficiency of the elevator, but also may bring safety hazards;
[0003] Therefore, when performing maintenance on the elevator, it is necessary to remove rust from the elevator guide rails. During the rust removal, manual rust removal or a rust removal device installed on the elevator car is used to remove rust from the guide rails. For example, the Chinese utility model patent disclosed in the publication number CN219131863U: A rust removal device for elevator guide rail maintenance, the application facilitates the installation of the rust removal device at the bottom of the elevator car through a mounting block, facilitates pushing the pressure rod through a through hole, and operates the two rust removal blocks to squeeze the two sides of the guide rail through the pressure rod, and facilitates the rust removal blocks to fit tightly against the side walls of the guide rail through the notch. When the elevator is ascending or descending When the rust removal block is in motion, it drives the rust removal block to rub against the side wall of the elevator guide rail, which is convenient for rust removal of the elevator guide rail. However, when using this application, it is also necessary to manually install the application on the car for use. After the rust removal is completed, it is necessary to manually remove it to prevent the rust removal block from continuing to rub against the guide rail in the later stage and causing wear of the guide rail. Therefore, it is impossible to achieve regular and automatic rust removal operations. In addition, when the rust removal block in this application directly contacts the guide rail for rust removal operations, it is difficult to ensure uniform force on the surface of the guide rail when the rust removal block moves radially, which may lead to inconsistent surface quality after grinding and local over-grinding or under-grinding. Utility Model Content
[0004] The utility model aims to provide a rust removal device for elevator guide rail maintenance, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A rust removal device for elevator guide rail maintenance comprises a base plate, the lower end of the base plate is fixedly mounted on a car, two side plates are fixedly mounted on the base plate, a connecting plate is fixedly connected between the two side plates, a motor is fixedly mounted on one side of the connecting plate, and the motor is electrically connected to a main controller of the elevator via a connecting line, two mounting shafts are movably connected between the two side plates located on one side of the connecting plate, a clamping plate is movably mounted between the two vertical mounting shafts, mounting wheels are movably mounted on opposite sides of the two clamping plates, and rust removal discs are fixedly mounted on opposite sides of the two mounting wheels.
[0007] As a further preferred solution of the utility model, two guide seats are fixedly installed on the side plate near the connecting plate, and connecting blocks are installed interspersed between the four guide seats on the opposite sides of the two side plates.
[0008] As a further preferred solution of the utility model, two wedge blocks are fixedly installed on one side of the connecting block, and a screw hole is provided on the connecting block located between the two wedge blocks;
[0009] Based on this, a connecting block is installed between the two side plates with the help of four guide seats, and two wedge blocks are arranged on one side of the connecting block, which can provide conditions for the relative movement of the two clamping plates.
[0010] As a further preferred solution of the utility model, a stud is fixedly installed at the output end of the motor, and one end of the stud passes through a through hole in the connecting plate and is threadedly connected in a screw hole;
[0011] Based on this, the connecting block is inserted and installed between the four guide seats to limit the axial movement of the connecting block, so that the stud rotates in the screw hole and the connecting block drives the two wedge blocks to move horizontally.
[0012] As a further preferred solution of the utility model, C-shaped seats are fixedly installed on opposite sides of the two clamps, spring seats are fixedly installed above and below the C-shaped seats, a compression spring is inserted between the two spring seats at the same level, and an axle seat is fixedly installed on the side of the clamp away from the C-shaped seat.
[0013] As a further preferred embodiment of the present invention, a rotating shaft is fixedly installed at the center position of one side of the mounting wheel, and a plurality of countersunk holes are opened on one side of the mounting wheel with the rotating shaft as the center, fixing screws are inserted into the countersunk holes, and the rotating shaft is rotatably installed in the shaft seat.
[0014] As a further preferred embodiment of the present invention, a plurality of plug-in shafts are fixedly installed on one side of the rust removal plate, screw grooves are provided in the plug-in shafts, the plug-in shafts are inserted and installed in the corresponding countersunk holes, and one side of the fixing screws is threadedly connected in the corresponding screw grooves;
[0015] Based on this, the two splints are respectively installed between the two mounting shafts, and with the help of compression springs, the insertion shaft and the studs are coordinated to achieve horizontal displacement of the two splints, so that the two splints respectively drive the rust removal disk on the corresponding mounting wheel side to contact one side of the guide rail for rust removal.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] In the utility model, a connecting block and a wedge block which can cooperate with the connecting plate and the stud for horizontal movement are arranged between the two side plates, so that the two clamping plates can be relatively displaced with the help of the C-shaped seat and the wedge block. Therefore, when the guide rail is derusted, the two clamping plates cooperate with the mounting wheels to make one side of the rust removal plate contact with the other side of the guide rail and rotate with the lifting and lowering of the car, thereby realizing regular and automatic derusting of the guide rail, and the rotating rust removal plate can further improve the rust removal effect on the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0019] Figure 2 This is a cross-sectional view of the main structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the side plate structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the connecting block and the wedge block of the utility model;
[0022] Figure 5 It is a schematic diagram of the disassembly structure of the clamping plate, the mounting wheel and the rust removal plate of the utility model.
[0023] In the figure: 1. bottom plate; 2. side plate; 3. clamping plate; 4. connecting plate; 5. motor; 6. mounting shaft; 7. shaft seat; 8. mounting wheel; 9. rust removal plate; 10. guide seat; 11. connecting block; 12. wedge block; 13. screw hole; 14. stud; 15. C-shaped seat; 16. spring seat; 17. compression spring; 18. rotating shaft; 19. countersunk hole; 20. fixing screw; 21. plug shaft; 22. screw groove. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] like Figure 1-Figure 5 As shown, the utility model provides a rust removal device for elevator guide rail maintenance, comprising a base plate 1, the lower end of the base plate 1 is fixedly mounted on the car, two side plates 2 are fixedly mounted on the base plate 1, a connecting plate 4 is fixedly connected between the two side plates 2, a motor 5 is fixedly mounted on one side of the connecting plate 4, and the motor 5 is electrically connected to the main controller of the elevator through a connecting line, and two mounting shafts 6 are movably connected between the two side plates 2 on one side of the connecting plate 4, a clamping plate 3 is movably mounted between the two vertical mounting shafts 6, mounting wheels 8 are movably mounted on opposite sides of the two clamping plates 3, and rust removal plates 9 are fixedly mounted on opposite sides of the two mounting wheels 8.
[0026] like Figure 1-Figure 4 As shown, two guide seats 10 are fixedly installed on the side plate 2 near the connecting plate 4, and a connecting block 11 is inserted and installed between the four guide seats 10 on the opposite side of the two side plates 2, and two wedge blocks 12 are fixedly installed on one side of the connecting block 11. The connecting block 11 located between the two wedge blocks 12 is provided with a screw hole 13. The connecting block 11 is inserted and installed between the two side plates 2 with the help of the four guide seats 10, and two wedge blocks 12 are arranged on one side of the connecting block 11, which can provide conditions for the relative movement of the two clamping plates 3. A stud 14 is fixedly installed on the output end of the motor 5, and one end of the stud 14 passes through the through hole in the connecting plate 4 and is threaded in the screw hole 13. The connecting block 11 is inserted and installed between the four guide seats 10 to limit the axial movement of the connecting block 11, so that the stud 14 rotates in the screw hole 13 and the connecting block 11 drives the two wedge blocks 12 to move horizontally.
[0027] like Figure 2-Figure 5 As shown, a C-shaped seat 15 is fixedly installed on the opposite side of the two clamps 3, and a spring seat 16 is fixedly installed above and below the C-shaped seat 15. A compression spring 17 is inserted and connected between the two spring seats 16 at the same level. An axle seat 7 is fixedly installed on the side of the clamp 3 away from the C-shaped seat 15, and a rotating shaft 18 is fixedly installed at the center position of one side of the mounting wheel 8. A plurality of countersunk holes 19 are also opened on one side of the mounting wheel 8 with the rotating shaft 18 as the center. Fixing screws 20 are inserted and installed in the countersunk holes 19, and the rotating shaft 18 is rotatably installed on the axle seat 7, a plurality of plug shafts 21 are fixedly installed on one side of the rust removal plate 9, and a screw groove 22 is opened in the plug shaft 21. The plug shaft 21 is inserted and installed in the corresponding countersunk hole 19, and one side of the fixing screw 20 is threadedly connected in the corresponding screw groove 22, and the two clamping plates 3 are respectively inserted and installed between the two installation shafts 6, and with the help of the compression spring 17, the plug shaft 21 and the stud 14 are coordinated to realize the horizontal displacement of the two clamping plates 3, so that the two clamping plates 3 respectively drive the rust removal plate 9 on the corresponding side of the installation wheel 8 to contact one side of the guide rail for rust removal.
[0028] It should be noted that the utility model is a rust removal device for elevator guide rail maintenance. Before use, the base plate 1 is pre-installed on one side of the car, and a suitable bracket can be selected according to the height of the guide wheel on the car to adjust the installation height of the base plate 1, so that the contour of the installation wheel 8 on one side of the two clamps 3 is in contact with one side of the lateral part of the T-shaped guide rail. When it is necessary to remove rust from the guide rail, the motor 5 can be started by the main controller, so that the output end of the motor 5 drives the stud 14 to rotate a certain number of circles, so that the stud 14 rotates in the screw hole 13, and since the two sides of the connecting block 11 are respectively inserted between the corresponding two guide seats 10, the axial movement of the connecting block 11 is restricted, so that the connecting block 11 drives the two wedge blocks 12 to move horizontally between the four guide seats 10, so that the two wedge blocks 12 are respectively inserted into the opposite guide seats 10 using the inclined surface on one side. The two wedge blocks 12 are inserted into the corresponding C-shaped seats 15 respectively and squeeze the C-shaped seats 15 to move to one side, so that the C-shaped seat 15 drives the clamping plate 3 to move to one side. Therefore, the clamping plate 3 uses the two through holes on one side to move to one side between the two mounting shafts 6, and the compression springs 17 on the opposite side of the two mounting shafts 6 are compressed. Therefore, the other sides of the two clamping plates 3 synchronously drive the corresponding mounting wheels 8 to move toward one side of the guide rail, so that the mounting wheels 8 can drive one side of the rust removal plate 9 to contact the side of the vertical part of the guide rail. In the process of lifting the car, the outer contour of the mounting wheels 8 contacts the horizontal part of the guide rail, so that when the bottom plate 1, the side plate 2, the mounting shaft 6, the clamping plate 3, and the mounting wheels 8 drive the rust removal plate 9 to move vertically, the mounting wheels 8 also drive the rust removal plate 9 to rotate, so as to perform rust removal operation on one side of the guide rail when it rotates.
[0029] When the rust removal operation of the guide rail is completed, the motor 5 runs in the reverse direction, so that the stud 14 rotates in the reverse direction in the screw hole 13, and the connecting block 11 drives the two wedge blocks 12 to move in the reverse direction, and the wedge blocks 12 are separated from the C-shaped seat 15, and then the two clamping plates 3 are pushed to the corresponding side of the side plate 2 respectively with the help of the stretching and rebounding force of the two compression springs 17, so that the clamping plates 3 cooperate with the mounting wheels 8 to drive the rust removal plate 9 to separate from the vertical part of the guide rail.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A rust removal device for elevator guide rail maintenance, characterized in that: The elevator comprises a bottom plate (1), the lower end of the bottom plate (1) is fixedly mounted on the elevator car, two side plates (2) are fixedly mounted on the bottom plate (1), a connecting plate (4) is fixedly connected between the two side plates (2), a motor (5) is fixedly mounted on one side of the connecting plate (4), and the motor (5) is electrically connected to the elevator main controller through a connecting line, two guide seats (10) are fixedly mounted on the side plate (2) near the connecting plate (4), and a connecting block (11) is inserted and installed between four guide seats (10) on opposite sides of the two side plates (2), two mounting shafts (6) are movably connected between the two side plates (2) on one side of the connecting plate (4), a clamping plate (3) is movably mounted between the two mounting shafts (6) in a vertical direction, mounting wheels (8) are movably mounted on opposite sides of the two clamping plates (3), and rust removal plates (9) are fixedly mounted on opposite sides of the two mounting wheels (8).
2. The rust removal device for elevator guide rail maintenance according to claim 1, characterized in that: Two wedge blocks (12) are fixedly mounted on one side of the connection block (11), and a screw hole (13) is provided on the connection block (11) located between the two wedge blocks (12).
3. The rust removal device for elevator guide rail maintenance according to claim 2, characterized in that: A stud (14) is fixedly mounted on the output end of the motor (5), and one end of the stud (14) passes through a through hole in the connecting plate (4) and is threadedly connected to the screw hole (13).
4. The rust removal device for elevator guide rail maintenance according to claim 1, characterized in that: A C-shaped seat (15) is fixedly mounted on opposite sides of the two clamps (3), and a spring seat (16) is fixedly mounted above and below the C-shaped seat (15). A compression spring (17) is inserted and connected between the two spring seats (16) at the same level. An axle seat (7) is fixedly mounted on the side of the clamp (3) away from the C-shaped seat (15).
5. The rust removal device for elevator guide rail maintenance according to claim 4, characterized in that: A rotating shaft (18) is fixedly mounted at the center position of one side of the mounting wheel (8), and a plurality of countersunk holes (19) are also opened on one side of the mounting wheel (8) with the rotating shaft (18) as the center. Fixing screws (20) are inserted into the countersunk holes (19), and the rotating shaft (18) is rotatably mounted in the shaft seat (7).
6. The rust removal device for elevator guide rail maintenance according to claim 5, characterized in that: A plurality of insertion shafts (21) are fixedly mounted on one side of the rust removal plate (9), a screw groove (22) is provided in the insertion shaft (21), the insertion shaft (21) is inserted and mounted in the corresponding countersunk hole (19), and one side of the fixing screw (20) is threadedly connected in the corresponding screw groove (22).
