Scrap treatment device for machining
The waste chip treatment device addresses the issue of environmental pollution and worker health hazards by using a servo motor-driven clamping system and dust suction system to efficiently collect and treat waste chips during grinding.
Patent Information
- Application Number
- CN202420938710.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing surface treatment devices for mechanical processing fail to collect and treat waste chips during rust removal and grinding, leading to environmental pollution and health hazards for workers.
A waste chip treatment device with a base, sliding seat, grinding structure, and dust suction component, featuring a ball screw driven by a servo motor for clamping, a lifting cylinder for grinding, and a dust suction system with a power suction pump and barrier filter to collect and treat dust.
Enhances processing efficiency by quick clamping of workpieces and effectively reduces environmental pollution and worker exposure to dust by collecting and treating waste chips during grinding.
Smart Images

Figure CN222244317U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical processing, and in particular relates to a waste chip processing device for mechanical processing. Background Art
[0002] During the machining process, the surface of the workpiece often needs to be processed. For example, after the workpiece is produced, corresponding grinding equipment is needed to grind the burrs on its surface. The commonly used processing method is to place the workpiece on the processing table, and then the operator uses the grinder to process the workpiece surface.
[0003] At present, the existing surface treatment devices for mechanical processing cannot collect and process waste chips during the rust removal and grinding process, which causes pollution to the surrounding environment. Working in such a working environment for a long time will cause great harm to the health of the workers.
[0004] Therefore, based on the above problems, we designed a waste chip treatment device for machining. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a waste chip treatment device for mechanical processing, which solves the technical problem that the existing surface treatment device for mechanical processing cannot collect and treat waste chips during the rust removal and grinding process, resulting in pollution to the surrounding environment, and long-term work in such a working environment will cause great harm to the health of the workers.
[0006] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the utility model, a waste chip treatment device for machining is provided, comprising a base, a machining table arranged on the base, a sliding seat arranged on a side of the base, and a grinding structure arranged on the sliding seat;
[0007] Wherein, a mounting groove is provided on the surface of the base;
[0008] It also includes: a ball screw, which is rotatably arranged in the installation groove, the ball screw is sleeved with a pair of sliding column seats, the top surface of each sliding column seat is provided with an elastic clamp, and each of the elastic clamps is provided with a fixed clamping block;
[0009] The dust suction component includes a dust suction pipe arranged on one side of the sliding seat and a dust suction cylinder arranged on the back side, wherein a power suction pump and a barrier filter element are arranged in the dust suction cylinder, one end of the dust suction pipe is connected to the dust suction cylinder, and the other end is provided with a dust suction hood.
[0010] A further improvement is that the elastic clamp includes a mounting seat connected to the sliding column seat, a limiting rod arranged in the port of each mounting seat, a clamping column sleeved on each limiting rod and a buffer spring arranged between the clamping column and the inner wall of the mounting seat, and each of the fixed clamping blocks is respectively connected to the end of each clamping column.
[0011] A further improvement is that a V-shaped clamping groove is provided on the side of each fixed clamping block, and a rubber sheet is provided on the inner wall surface of the V-shaped clamping groove. The V-shaped clamping groove is used for clamping the processed plate, and the rubber sheet is used for protecting the edge of the processed plate.
[0012] A further improvement is that the grinding structure includes a lifting seat, a driving motor arranged on the lifting seat, a grinding disc arranged on the main shaft end of the driving motor and a lifting cylinder arranged on the top of the sliding seat, the other side of the sliding seat is provided with a slide groove, the side of the lifting seat is slidably arranged in the slide groove, the telescopic rod of the lifting cylinder is connected to the lifting seat, and the lifting seat and the grinding disc are driven to rise and fall by the lifting cylinder to realize the processing of the surface of the workpiece.
[0013] A further improvement is that the ball screw is provided with two sections of opposite thread teeth, the ball screw is driven by a servo motor externally arranged on the side of the base, the two sliding column seats are respectively threadedly sleeved on the two sections of opposite thread teeth of the ball screw, and the servo motor drives the ball screw to rotate, so that the two sliding column seats are brought closer to each other under the action of the two sections of opposite thread teeth until the two fixing blocks clamp the workpiece, thereby fixing the workpiece.
[0014] A further improvement is that the ball screw is driven by a servo motor externally arranged on the side of the base. The servo motor drives the ball screw to rotate, so that the two sliding column seats move closer to each other under the action of two opposite sections of thread teeth until the two fixed clamps clamp the workpiece, thereby fixing the workpiece.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) The utility model drives the ball screw to rotate by a servo motor, so that the two sliding column seats are moved closer to each other under the action of two opposite thread teeth until the two fixed clamps clamp the workpiece to be processed. Since each fixed clamp is provided with a V-shaped clamping groove, different batches of workpieces can be quickly clamped and fixed, thereby improving processing efficiency;
[0017] (2) When the workpiece is polished, the utility model uses a power suction pump to provide suction force, so that the dust generated during the grinding disc processing is simultaneously sucked into the barrier filter element in the dust collection tube through the dust collection hood and the dust collection tube, thereby achieving the effect of dust processing, thereby effectively reducing pollution to the environment and avoiding harm to the bodies of surrounding workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the utility model in a front view of the cross section structure;
[0020] Figure 3 It is a schematic diagram of the structure of a single elastic clamp of the utility model.
[0021] Markings in the figure:
[0022] 1. Base; 11. Mounting slot; 12. Processing table; 13. Electric telescopic cylinder;
[0023] 2. elastic clamp; 21. mounting seat; 22. limiting rod; 23. fixed clamp block; 231. V-shaped clamp groove; 24. buffer spring; 25. clamp column;
[0024] 3. Sliding seat; 31. Lifting cylinder; 32. Lifting seat; 33. Driving motor; 34. Grinding disc;
[0025] 4. Ball screw; 41. Sliding column seat;
[0026] 5. Dust cylinder; 51. Dust pipe; 52. Barrier filter element; 53. Power suction pump; 54. Dust hood. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figure 1 and Figure 2 As shown, a waste chip treatment device for mechanical processing includes a base 1, a processing table 12 arranged on the base 1, a sliding seat 3 arranged on the side of the base 1 and a grinding structure arranged on the sliding seat 3, and a mounting groove 11 is opened on the surface of the base 1;
[0029] The grinding structure includes a lifting seat 32, a driving motor 33 arranged on the lifting seat 32, a grinding disc 34 arranged at the spindle end of the driving motor 33, and a lifting cylinder 31 arranged at the top of the sliding seat 3. A slide groove is arranged on the other side of the sliding seat 3. The side of the lifting seat 32 is slidably arranged in the slide groove. The telescopic rod of the lifting cylinder 31 is connected to the lifting seat 32. The lifting seat 32 and the grinding disc 34 are driven to rise and fall by the lifting cylinder 31 to achieve surface processing of the workpiece.
[0030] like Figure 2As shown, when implemented, it includes: a dust suction component, the dust suction component includes a dust suction pipe 51 arranged on one side of the sliding seat 3 and a dust suction cylinder 5 arranged on the back, a power suction pump 53 and a barrier filter element 52 are arranged in the dust suction cylinder 5, one end of the dust suction pipe 51 is connected to the dust suction cylinder 5, and the other end is provided with a dust suction cover 54;
[0031] The vacuum tube 5 is provided with a negative pressure area and a barrier area for installing a power suction pump 53 and a barrier filter element 52, respectively, and the negative pressure port of the power suction pump 53 is connected to the barrier area;
[0032] like Figure 1 and Figure 3 As shown, the implementation includes: a ball screw 4, which is rotatably arranged in the installation groove 11, a pair of sliding column seats 41 are sleeved on the ball screw 4, and an elastic clamp 2 is arranged on the top surface of each sliding column seat 41, and a fixed clamp block 23 is arranged on each elastic clamp 2;
[0033] The elastic clamp 2 includes a mounting seat 21 connected to the sliding column seat 41, a limiting rod 22 arranged in the port of each mounting seat 21, a clamping column 25 sleeved on each limiting rod 22, and a buffer spring 24 arranged between the clamping column 25 and the inner wall of the mounting seat 21, and each fixed clamp block 23 is respectively connected to the end of each clamping column 25;
[0034] A V-shaped clamping groove 231 is provided on the side of each fixed clamping block 23, and a rubber sheet is provided on the inner wall of the V-shaped clamping groove 231. The V-shaped clamping groove 231 is used for clamping the processed plate, and the rubber sheet is used for protecting the edge of the processed plate.
[0035] Among them, two sections of opposite thread teeth are arranged on the ball screw 4, and the ball screw 4 is driven by a servo motor externally arranged on the side of the base 1. The two sliding column seats 41 are respectively threadedly sleeved on the two sections of opposite thread teeth of the ball screw 4. The servo motor drives the ball screw 4 to rotate, so that the two sliding column seats 41 are brought closer to each other under the action of the two sections of opposite thread teeth until the two fixing clamps 23 clamp the workpiece to fix the workpiece.
[0036] like Figures 1 to 3 As shown, in this embodiment, it should be noted that before the application document is implemented, the sliding seat 3 slides in the side groove of the base 1, and an electric telescopic cylinder 13 is configured in the base 1 to drive the movement of the sliding seat 3. When implemented, this application takes a disc-shaped workpiece as an example. In addition, it should be noted that this application document only improves the shortcomings of the existing surface treatment device for mechanical processing, which cannot collect and process waste chips during rust removal and grinding, resulting in pollution to the surrounding environment and easily causing great harm to the health of the workers, and does not involve other aspects; the working principle of this waste chip treatment device for mechanical processing is introduced as follows:
[0037] During installation and use, the staff places the workpiece to be processed on the processing table 12, and drives the ball screw 4 to rotate through the servo motor, so that the two sliding column seats 41 are moved closer to each other under the action of two opposite sections of thread teeth, until the two fixed clamping blocks 23 clamp the workpiece to be processed. Since a buffer spring 24 is arranged between each clamping column 25 and the inner wall of the mounting seat 21, the buffer spring 24 can be used for buffering to avoid damage to the edge of the workpiece due to excessive clamping force. Since a V-shaped clamping groove 231 is arranged on each fixed clamping block 23, fast clamping and fixing of workpieces of different batches can be achieved, thereby improving processing efficiency.
[0038] Then, the lifting seat 32 and the grinding disc 34 are driven to rise and fall by the lifting cylinder 31, and the electric telescopic cylinder 13 is used to drive the movement of the grinding structure to realize the polishing treatment of the surface of the workpiece. When the workpiece is polishing, the dust generated by the grinding disc 34 during processing is sucked into the barrier filter element 52 in the dust cylinder 5 from the dust hood 54 and the dust pipe 51 by the suction force provided by the power suction pump 53, so as to achieve the effect of dust treatment, thereby effectively reducing the pollution to the environment and avoiding the harm to the bodies of the surrounding workers.
[0039] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A waste chip treatment device for machining, characterized in that: It comprises a base (1), a processing table (12) arranged on the base (1), a sliding seat (3) arranged on the side of the base (1), and a grinding structure arranged on the sliding seat (3); Wherein, a mounting groove (11) is provided on the surface of the base; It also includes: a ball screw (4) rotatably arranged in the mounting groove (11), a pair of sliding column seats (41) being sleeved on the ball screw (4), a top surface of each sliding column seat (41) being provided with an elastic clamp (2), and each elastic clamp (2) being provided with a fixed clamp block (23); The dust suction assembly comprises a dust suction pipe (51) arranged on one side of a sliding seat (3) and a dust suction cylinder (5) arranged on the back side, wherein a power suction pump (53) and a barrier filter element (52) are arranged in the dust suction cylinder (5), one end of the dust suction pipe (51) is connected to the dust suction cylinder (5), and the other end is provided with a dust suction cover (54).
2. A waste chip treatment device for machining according to claim 1, characterized in that: The elastic clamp (2) comprises a mounting seat (21) connected to a sliding column seat (41), a limiting rod (22) arranged in a port of each mounting seat (21), a clamping column (25) sleeved on each limiting rod (22), and a buffer spring (24) arranged between the clamping column (25) and the inner wall of the mounting seat (21), and each of the fixed clamping blocks (23) is respectively connected to the end of each clamping column (25).
3. A waste chip treatment device for machining according to claim 2, characterized in that: A V-shaped clamping groove (231) is provided on the side surface of each fixed clamping block (23), and a rubber sheet is provided on the inner wall surface of the V-shaped clamping groove (231).
4. The waste chip treatment device for machining according to claim 1, characterized in that: The grinding structure comprises a lifting seat (32), a driving motor (33) arranged on the lifting seat (32), a grinding disc (34) arranged at the main shaft end of the driving motor (33), and a lifting cylinder (31) arranged at the top of the sliding seat (3); a sliding groove is arranged on the other side of the sliding seat (3); the side of the lifting seat (32) is slidably arranged in the sliding groove; and the telescopic rod of the lifting cylinder (31) is connected to the lifting seat (32).
5. The waste chip treatment device for machining according to claim 1, characterized in that: The ball screw (4) is provided with two sections of opposite thread teeth, and the two sliding column seats (41) are respectively threadedly sleeved on the two sections of opposite thread teeth of the ball screw (4).
6. The waste chip treatment device for machining according to claim 1, characterized in that: The ball screw (4) is driven by a servo motor externally arranged on the side of the base (1).
