Solar frame clamping machine head of oxidation production line
By designing an automated clamping head and using slip and hydraulic drive devices, the automatic clamping of aluminum alloy solar frames is realized, which solves the problem of low manual fixation efficiency in the prior art and improves production efficiency and frame stability.
Patent Information
- Application Number
- CN202420319126.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-21
AI Technical Summary
In the prior art, aluminum alloy solar frames need to be manually fixed during anodizing treatment, and lack of automated clamping equipment, resulting in inefficiency and complex operation.
A solar frame clamping head of an oxidation production line is designed, using longitudinal sliding device, transverse sliding device, push plate device, clamping device and clamping device. Automatic clamping, clamping and clamping device are realized through hydraulic cylinder and motor drive. Adjust the upper and lower borders on the conductive pole.
It realizes efficient fixing of the upper and lower layers of the solar frames automatically clamped, improves production efficiency, reduces the complexity and error rate of manual operation, and ensures accurate alignment and stability of the frames.
Smart Images

Figure CN222244410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of clamping and conveying aluminum alloy materials, in particular to a solar frame clamping machine head for an oxidation production line. Background Art
[0002] Solar panels are devices that absorb sunlight and convert solar radiation directly or indirectly into electrical energy through photoelectric effect or photochemical effect. The main material of most solar panels is "silicon". With the advancement of technology, the output of photovoltaic solar panels has gradually increased.
[0003] The cost of photovoltaic power generation is close to that of thermal power and wind power. With low investment, zero pollution and long life, it is becoming more and more popular. Solar frames are important components for fixing photovoltaic modules, which can protect photovoltaic modules from corrosion or wind damage. They have high strength, light weight, beautiful appearance and low cost.
[0004] In the prior art, an invention patent with publication number "CN113073239A" discloses an aluminum alloy material and a manufacturing method for a solar photovoltaic frame bracket. The aluminum alloy frame needs to be anodized after sandblasting. When the aluminum alloy frame is anodized, the upper and lower layers of the frame need to be fixed on the conductive rod. In the prior art, manual fixing is usually adopted, so an automatic clamping device is required. Utility Model Content
[0005] The utility model aims to provide a solar frame clamping machine head for an oxidation production line, which has the function of automatically clamping the upper layer and the lower layer of the solar frame.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a solar frame clamping machine head for an oxidation production line, including a machine head frame, and also including
[0007] A longitudinal sliding device comprises a top frame, a left frame, a right frame and a first driving motor, wherein the left frame and the right frame are respectively arranged on both sides of the length direction of the machine head frame, the mobile driving motors are respectively arranged on the left frame and the right frame, the left frame and the right frame are respectively connected to both sides of the length direction of the top frame, and the mobile driving motor drives the left frame, the right frame and the top frame to move longitudinally along the machine head frame;
[0008] The lateral sliding device comprises a moving frame and a second driving motor, wherein the moving frame is slidingly connected to the top frame, and the second driving motor drives the moving frame to move in the length direction of the top frame;
[0009] The push plate device comprises an upper push plate, a lower push plate, an upper push plate cylinder and a lower push plate cylinder, wherein the upper push plate is arranged on the top of the moving frame, the lower push plate is arranged on the bottom of the moving frame, the upper push plate cylinder pushes the upper push plate to move along the longitudinal direction of the moving frame, and the lower push plate cylinder pushes the lower push plate to move along the longitudinal direction of the moving frame;
[0010] The clamping device includes an upper clamp, a lower clamp, a transmission gear and a hydraulic cylinder. The upper clamp and the lower clamp are symmetrically arranged in the height direction. The upper clamp and the lower clamp are respectively rotatably connected to the movable frame. The upper clamp and the lower clamp are driven by the transmission gear. The hydraulic cylinder drives the upper clamp and the lower clamp to open and close.
[0011] Preferably, it also includes a clamp device arranged at both ends of the movable frame in the length direction, the clamp device includes a rod clamp and a rod clamp cylinder, the rod clamp cylinder is arranged in the movable frame, the movable end of the rod clamp is connected to the end of the rod clamp and drives the rod clamp to open and close, and the rod clamp is arranged in the same plane as the clamping device.
[0012] By adopting the above technical solution, the pole clamp plays the role of clamping the two ends of the conductive pole, thereby adjusting the position of the conductive pole.
[0013] Preferably, C-shaped baffles are respectively provided on the outside of both ends of the movable frame in the length direction, and the C-shaped baffles are recessed from the outside to the inside along the horizontal direction to form a receiving groove for the conductive rod to enter, and a photoelectric sensor is provided in the receiving groove.
[0014] By adopting the above technical solution, it is used to detect whether the conductive rod is tilted, and the tilting state can be adjusted by the pole clamp.
[0015] Preferably, the longitudinal sliding device also includes a first movable guide rail, a movable slider, a movable gear and a movable rack, the bottom of the movable slider is connected to the first movable guide rail, the top of the movable slider is connected to the bottom of the left bracket or the right bracket, the first movable guide rail and the movable rack are arranged in parallel on the top of the head frame, the first movable guide rail and the movable rack extend longitudinally along the head frame, the movable gear is meshed with the movable rack, and the first drive motor is connected to the movable gear and drives the top frame to move longitudinally of the head frame.
[0016] By adopting the above technical solution, the position of the top clamp can be adjusted longitudinally.
[0017] Preferably, the lateral sliding device includes a second movable guide rail, which is respectively arranged inside the two ends of the top frame in the length direction, the second movable guide rail extends along the length direction of the top frame, the bottom of the second movable guide rail is fixedly connected to the top of the top frame, the top of the second movable guide rail is slidably connected to the bottom of the movable frame, and the movable end of the second drive motor is connected to the bottom of the movable frame.
[0018] Preferably, the longitudinal cross-section of the upper push plate and the lower push plate is L-shaped, the upper push plate and the lower push plate extend along the length direction of the movable frame, and the upper push plate and the lower push plate are arranged in parallel.
[0019] Preferably, the upper push plate cylinders are located at the top of the moving frame and are arranged in parallel in at least two groups, and the lower push plate cylinders are located at the bottom of the moving frame and are arranged in parallel in at least two groups.
[0020] Preferably, the inner sides of the outward ends of the upper clamp and the lower clamp are recessed to form an arc-shaped positioning surface.
[0021] By adopting the above technical solution, the arc-shaped positioning surface cooperates with the end of the clamp of the clamping frame, thereby improving the automatic clamping effect.
[0022] Preferably, the upper clamp and the lower clamp extend along the length direction of the movable frame, and fixed bearing seats are provided on the back of the upper clamp and the lower clamp, and the fixed bearing seats are evenly distributed along the length direction of the upper clamp and the lower clamp, and a clamp transmission shaft is provided between the fixed bearing seats, and the transmission gears are respectively provided at both ends of the clamp transmission shaft in the length direction, and the transmission gears of adjacent clamp transmission shafts are meshed with each other, and a clamp power arm is connected in the middle of the clamp transmission shaft connected to the upper clamp, and the movable end of the hydraulic cylinder is connected to the clamp power arm.
[0023] By adopting the above technical solution, the upper clamp and the lower clamp can be opened synchronously in the height direction.
[0024] To sum up, during use, the clamping head is symmetrically arranged, that is, two opposite heads are arranged in the length direction of the frame, and the position of the clamping device close to the conductive rod is adjusted by the longitudinal sliding device, and then the clamping device clamps the main conductive rod and the auxiliary conductive rod of the anodizing equipment; the upper push plate and the lower push plate device are pushed outward to contact the upper and lower layers of the frame on the main conductive rod and the auxiliary conductive rod, so as to push the frame to the same level and ensure the position of the two; the upper clamp and the lower clamp on the clamping device are in an open state, and the hydraulic cylinder retracts, so that the clamps between the two are closed synchronously in batches, and the upper and lower layers of the frame are clamped in batches between the main conductive rod and the auxiliary conductive rod through the clamps, so as to automatically clamp the upper and lower layers of the solar frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of an embodiment;
[0026] Figure 2 yes Figure 1 An enlarged schematic diagram of part A is shown;
[0027] Figure 3is an exploded schematic diagram of an embodiment;
[0028] Figure 4 yes Figure 3 The enlarged schematic diagram of part B is shown;
[0029] Figure 5 is a schematic structural diagram of a clamping device in an embodiment;
[0030] In the figure, 41, head frame; 42, longitudinal sliding device; 421, top frame; 422, left bracket; 423, right bracket; 424, first driving motor; 425, first moving guide rail; 426, moving slider; 427, moving gear; 428, moving rack; 43, transverse sliding device; 431, moving frame; 432, second driving motor; 433, second moving guide rail; 44, clamping device; 441, upper clamp; 442 , lower clamp; 443, transmission gear; 444, hydraulic cylinder; 445, arc-shaped positioning surface; 446, fixed bearing seat; 447, clamp transmission shaft; 448, clamp power arm; 45, clamp device; 451, rod clamp; 452, rod cylinder; 453, C-type baffle; 454, receiving groove; 455, photoelectric sensor; 461, upper push plate; 462, lower push plate; 463, upper push plate cylinder; 464, lower push plate cylinder. DETAILED DESCRIPTION
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0032] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
[0033] Example:
[0034] like Figures 1 to 5As shown, a solar frame clamping head for an oxidation production line includes a head frame 41. Two clamping heads are symmetrically arranged on the same production line, respectively used for clamping the two ends of the length direction of the upper and lower layers of the frame. The clamping head includes five parts, namely a longitudinal sliding device 42, a transverse sliding device 43, a push plate device, a clamping device 44 and a clamping device 45. A top frame 421 is arranged on the head frame 41, and a moving frame 431 is arranged on the top frame 421. The top frame 421 is slidably connected with the head frame 41 through the left bracket 422 and the right bracket 423 on both sides of the bottom to achieve the purpose of longitudinal movement, approaching and moving away from the frame; the transverse sliding device 43 is arranged between the top frame 421 and the moving frame 431, and plays the role of transversely moving the moving frame 431. The moving frame 431 serves as a bearing unit, and is used to bear the three parts of the push plate device, the clamping device 44 and the clamping device 45.
[0035] like Figure 1 , Figure 3 and Figure 4 As shown, the longitudinal sliding device 42 includes a top frame 421, a left bracket 422, a right bracket 423, a first movable guide rail 425, a movable slider 426, a movable gear 427, a movable rack 428 and a first drive motor 424. The left bracket 422 and the right bracket 423 are respectively arranged on both sides of the length direction of the head frame 41, and the movable drive motors are respectively arranged on the left bracket 422 and the right bracket 423. The left bracket 422 and the right bracket 423 are respectively connected to both sides of the length direction of the top frame 421. The movable drive motor drives the left bracket 422, the right bracket 423 and The top frame 421 moves along the longitudinal direction of the head frame 41, the bottom of the moving slider 426 is connected to the first moving guide rail 425, the top of the moving slider 426 is connected to the bottom of the left bracket 422 or the right bracket 423, the first moving guide rail 425 and the moving rack 428 are arranged in parallel on the top of the head frame 41, the first moving guide rail 425 and the moving rack 428 extend along the longitudinal direction of the head frame 41, the moving gear 427 is engaged with the moving rack 428, and the first driving motor 424 is connected to the moving gear 427 and drives the top frame 421 to move in the longitudinal direction of the head frame 41.
[0036] like Figure 3 and Figure 4 As shown, the lateral sliding device 43 includes a second movable guide rail 433 and a second drive motor 432. The second movable guide rail 433 is respectively arranged inside the two ends of the top frame 421 in the length direction, and the second movable guide rail 433 extends along the length direction of the top frame 421. The bottom of the second movable guide rail 433 is fixedly connected to the top of the top frame 421, and the top of the second movable guide rail 433 is slidably connected to the bottom of the movable frame 431. The movable end of the second drive motor 432 is connected to the bottom of the movable frame 431, and the movable frame 431 is slidably connected to the top frame 421. The second drive motor 432 drives the movable frame 431 to move in the length direction of the top frame 421.
[0037] like Figure 2 As shown, the push plate device includes an upper push plate 461, a lower push plate 462, an upper push plate cylinder 463 and a lower push plate cylinder 464. The longitudinal cross-section of the upper push plate 461 and the lower push plate 462 is L-shaped. The upper push plate 461 and the lower push plate 462 extend along the length direction of the movable frame 431. The upper push plate 461 and the lower push plate 462 are arranged in parallel. The upper push plate 461 is arranged at the top of the movable frame 431, and the lower push plate 462 is arranged at the bottom of the movable frame 431. The upper push plate cylinder 463 pushes the upper push plate 461 to move along the longitudinal direction of the movable frame 431, and the lower push plate cylinder 464 pushes the lower push plate 462 to move along the longitudinal direction of the movable frame. The upper push plate cylinder 463 is located at the top of the movable frame 431 and at least two groups are arranged in parallel. The lower push plate cylinder 464 is located at the bottom inside the movable frame 431 and at least two groups are arranged in parallel.
[0038] like Figures 1 to 4 As shown, in order to fix the conductive rod, a clamp device 45 is provided at both ends of the length direction of the mobile frame 431, and the clamp device 45 includes a rod clamp 451 and a rod cylinder 452. The rod cylinder 452 is arranged in the mobile frame 431, and the movable end of the rod cylinder 452 is connected to the end of the rod clamp 451 and drives the rod clamp 451 to open and close. The rod clamp 451 is arranged in the same plane as the clamping device 44. When the rod clamp 451 is fixed, in order to position the main conductive rod or the auxiliary conductive rod, C-shaped baffles 453 are respectively provided on the outside of both ends of the length direction of the mobile frame 431. The C-shaped baffle 453 is recessed from the outside to the inside along the horizontal direction to form a receiving groove 454 for the conductive rod to enter. A photoelectric sensor 455 is arranged in the receiving groove 454. When the conductive rod passes through the photoelectric sensor 455 in the receiving groove 454, the conductive rod is positioned.
[0039] like Figures 3 to 5 As shown, the upper layer and the lower layer of the frame are fixed on the upper and lower sides of the conductive rod by a clamp body, and the clamping device 44 fixes the frame by opening and closing the clamp body. The clamping device 44 includes an upper clamp 441, a lower clamp 442, a transmission gear 443 and a hydraulic cylinder 444. The inner sides of the outer ends of the upper clamp 441 and the lower clamp 442 are recessed to form an arc-shaped positioning surface 445. The upper clamp 441 and the lower clamp 442 extend along the length direction of the movable frame 431, and the upper clamp 441 and the lower clamp 442 are symmetrically arranged in the height direction.
[0040] like Figure 5As shown, the specific connection structure of the upper clamp 441 and the lower clamp 442 is that a fixed bearing seat 446 is arranged on the back of the upper clamp 441 and the lower clamp 442, and the fixed bearing seats 446 are evenly distributed along the length direction of the upper clamp 441 and the lower clamp 442, and a clamp transmission shaft 447 is arranged between the fixed bearing seats 446, and the transmission gears 443 are respectively arranged at both ends of the clamp transmission shaft 447 in the length direction, and the transmission gears 443 of adjacent clamp transmission shafts 447 are meshed with each other, the upper clamp 441 and the lower clamp 442 are respectively rotatably connected to the movable frame 431, the upper clamp 441 and the lower clamp 442 are driven by the transmission gear 443, and a clamping power arm 448 is connected in the middle of the clamp transmission shaft 447 connected to the upper clamp 441, and the movable end of the hydraulic cylinder 444 is connected to the clamping power arm 448, and then the hydraulic cylinder 444 drives the upper clamp 441 and the lower clamp 442 to open and close.
[0041] Working principle:
[0042] The position of the clamp device 45 close to the conductive rod is adjusted by the longitudinal sliding device 42 until the conductive rod is detected by the radio and television sensor. The clamp device 45 clamps the main conductive rod and the auxiliary conductive rod of the anodizing equipment, and the upper push plate 461 and the lower push plate 462 are pushed outward to contact the ends of the upper and lower layers of the frame on the main conductive rod and the auxiliary conductive rod, so as to push the frame to align and ensure the position of the two; the upper clamp 441 and the lower clamp 442 on the clamping device 44 are in an open state before approaching, and the hydraulic cylinder 444 retracts, so that the clamps between the two are closed synchronously in batches, and the upper and lower layers of the frame are clamped in batches between the main conductive rod and the auxiliary conductive rod through the clamps.
Claims
1. A solar frame clamping head for an oxidation production line, including a head frame, characterized in that: Also includes A longitudinal sliding device comprises a top frame, a left frame, a right frame and a first driving motor, wherein the left frame and the right frame are respectively arranged on both sides of the length direction of the machine head frame, the first driving motor is respectively arranged on the left frame and the right frame, the left frame and the right frame are respectively connected to both sides of the length direction of the top frame, and the first driving motor drives the left frame, the right frame and the top frame to move longitudinally along the machine head frame; The lateral sliding device comprises a moving frame and a second driving motor, wherein the moving frame is slidingly connected to the top frame, and the second driving motor drives the moving frame to move in the length direction of the top frame; The push plate device comprises an upper push plate, a lower push plate, an upper push plate cylinder and a lower push plate cylinder, wherein the upper push plate is arranged on the top of the moving frame, the lower push plate is arranged on the bottom of the moving frame, the upper push plate cylinder pushes the upper push plate to move along the longitudinal direction of the moving frame, and the lower push plate cylinder pushes the lower push plate to move along the longitudinal direction of the moving frame; The clamping device includes an upper clamp, a lower clamp, a transmission gear and a hydraulic cylinder. The upper clamp and the lower clamp are symmetrically arranged in the height direction. The upper clamp and the lower clamp are respectively rotatably connected to the movable frame. The upper clamp and the lower clamp are driven by the transmission gear. The hydraulic cylinder drives the upper clamp and the lower clamp to open and close.
2. The solar frame clamping head for the oxidation production line according to claim 1 is characterized by: It also includes a clamp device arranged at both ends of the mobile frame in the length direction, the clamp device includes a rod clamp and a rod clamp cylinder, the rod clamp cylinder is arranged in the mobile frame, the movable end of the rod clamp is connected to the end of the rod clamp and drives the rod clamp to open and close, and the rod clamp is arranged in the same plane as the clamping device.
3. The solar frame clamping head for the oxidation production line according to claim 2 is characterized by: C-shaped baffles are respectively arranged outside the two ends of the moving frame in the length direction. The C-shaped baffles are recessed from the outside to the inside in the horizontal direction to form a receiving groove for the conductive rod to enter. A photoelectric sensor is arranged in the receiving groove.
4. The solar frame clamping head for the oxidation production line according to claim 1 is characterized by: The longitudinal sliding device also includes a first movable guide rail, a movable slider, a movable gear and a movable rack. The bottom of the movable slider is connected to the first movable guide rail, and the top of the movable slider is connected to the bottom of the left bracket or the right bracket. The first movable guide rail and the movable rack are arranged in parallel on the top of the head frame. The first movable guide rail and the movable rack extend longitudinally along the head frame. The movable gear is meshed with the movable rack. The first drive motor is connected to the movable gear and drives the top frame to move longitudinally along the head frame.
5. The solar frame clamping head for the oxidation production line according to claim 1 is characterized by: The lateral sliding device includes a second movable guide rail, which is respectively arranged inside the two ends of the top frame in the length direction, and the second movable guide rail extends along the length direction of the top frame. The bottom of the second movable guide rail is fixedly connected to the top of the top frame, the top of the second movable guide rail is slidably connected to the bottom of the movable frame, and the movable end of the second drive motor is connected to the bottom of the movable frame.
6. The solar frame clamping head for the oxidation production line according to claim 1 is characterized by: The longitudinal cross-sections of the upper push plate and the lower push plate are L-shaped. The upper push plate and the lower push plate extend along the length direction of the movable frame. The upper push plate and the lower push plate are arranged in parallel.
7. The solar frame clamping head for the oxidation production line according to claim 6 is characterized by: The upper push plate cylinders are located at the top of the moving frame and are arranged in parallel in at least two groups, and the lower push plate cylinders are located at the bottom of the moving frame and are arranged in parallel in at least two groups.
8. The solar frame clamping head for the oxidation production line according to claim 1 is characterized by: The inner sides of the outward ends of the upper clamp and the lower clamp are recessed to form an arc-shaped positioning surface.
9. The solar frame clamping head for the oxidation production line according to claim 8 is characterized by: The upper clamp and the lower clamp extend along the length direction of the movable frame, and fixed bearing seats are arranged on the back of the upper clamp and the lower clamp, and the fixed bearing seats are evenly distributed along the length direction of the upper clamp and the lower clamp, and a clamp transmission shaft is arranged between the fixed bearing seats, and the transmission gears are respectively arranged at both ends of the clamp transmission shaft in the length direction, and the transmission gears of adjacent clamp transmission shafts are meshed with each other, and a clamp power arm is connected in the middle of the clamp transmission shaft connected to the upper clamp, and the movable end of the hydraulic cylinder is connected to the clamp power arm.
