Clamp for machining disc brake inlay

By designing a machining disc brake inlay fixture with a moving mechanism and a fixed mechanism, the problem of limitations in the column distance adjustment in the prior art is solved, and arbitrary adjustment of column distance is achieved, and operating convenience and applicability are improved.

CN222244700UActive Publication Date: 2024-12-27ANHUI KAIDA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421070755.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing single push disc brake inlay fixtures have limitations when adjusting the column distance, and cannot be accurately adjusted to any distance, resulting in inconvenient operation.

Method used

A clamp for machining disc brake inlays including a horizontal base, a moving mechanism and a fixing mechanism is designed. The first screw and the U-shaped block slide through the first screw, adjust the position of the hollow column, and combine the F-shaped plate and tightening. The screws are fixed to the position of the screws to achieve arbitrary adjustment of the column distance.

Benefits of technology

The flexibility of column distance adjustment and the scope of use of the device are added, providing greater applicability and operational convenience.

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Abstract

The clamp for machining the disc brake inlay comprises a horizontally-arranged base, a moving mechanism and a fixing mechanism are arranged in the base, the moving mechanism comprises a first through groove which is formed in the top of the base and distributed in a rectangular shape, a transversely-arranged moving frame is fixed in the base, and the fixing mechanism is arranged on the moving frame. The moving frame is located in the first through groove. According to the clamp for machining the disc brake inlay, the first screw rod rotates to drive the first screw block to move left and right, so that the left hollow stand column is driven to move left and right, the distance between the two clamping assemblies is adjusted, the first screw block is fixed through the F-shaped plate, the fastening bolt and the fastening nut, and the clamp is simple and practical in structure and convenient to use. The device can move by any distance when the stand columns are moved, the flexibility of adjusting the distance between the two stand columns is improved, the use range and the applicability of the device are improved, and therefore convenience is brought to operators.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, in particular to a clamp for processing disc brake inlays. Background Art

[0002] The main components of a disc brake are the brake caliper, brake disc, piston, brake pad and bleed screw. The rotating element in the friction pair of a disc brake is a metal disc that works on the end surface, called a brake disc. The friction element clamps the brake disc from both sides to produce braking. The fixed element has a variety of structural forms. Generally speaking, disc brakes can be divided into two categories: caliper disc type and full disc type.

[0003] Disc brakes have fast heat dissipation, light weight, simple structure, and easy adjustment. They are especially resistant to high temperatures under high loads, have stable braking effects, and are not afraid of mud and water. They are suitable for driving in winter and under harsh road conditions. Many cars use disc brakes, including flat brake discs, perforated brake discs, and scored brake discs.

[0004] The brake caliper configured on the brake disc needs to load the brake pads, bridges and other parts into the caliper during processing, so a fixture is needed to assist the work. Application number: 202321625188.X, discloses a fixture for processing a single-push disc brake inlay, including components such as a base plate, a brake caliper body, a T-shaped slide groove and a T-shaped slider, so that the device can quickly adjust the angle of the fixed brake caliper. The operation process is quick and convenient, and the work efficiency is improved. However, when using the device, since the device adjusts the distance between the two columns through the plug-in component, and the distance that the plug-in component drives the column to move is determined by the fixed hole, the distance that the column moves each time is a fixed distance. This adjustment method has certain limitations. When the length of the required fixed element is not suitable for the distance between the fixed holes, the device cannot accurately adjust the two columns to achieve a suitable fixed distance, which brings inconvenience to the operator.

[0005] Therefore, it is necessary to provide a clamp for processing disc brake inlays to solve the above technical problems. Utility Model Content

[0006] The utility model provides a clamp for processing a disc brake inlay, which solves the problem in the related art that some existing clamps for processing a single-push disc brake inlay are inconvenient to move a column to any distance during use.

[0007] In order to solve the above technical problems, the utility model provides a clamp for processing a disc brake inlay, comprising: a horizontally placed base, wherein a moving mechanism and a fixing mechanism are arranged inside the base;

[0008] The movable frame comprises a first through slot which is opened on the top of the base and is distributed in a rectangular shape. The movable frame is fixed with a transversely placed movable frame inside the base. The movable frame is located inside the first through slot. The movable frame is rotatably connected with a transversely placed first screw inside the movable frame. The left end of the first screw sequentially passes through the left side of the inner wall of the movable frame and the left side of the inner wall of the base and extends to the left side of the base. The peripheral side surface of the first screw is threadedly connected with two first screw blocks which can move left and right. The front and back sides of the movable frame are both provided with a transversely placed long slot. The front and back sides of the movable frame and the transversely placed sliding rods are fixed inside the long slot. A U-shaped block is sandwiched between the two first screw blocks. The interior of the U-shaped block is slidably connected to the peripheral side surfaces of the two sliding rods. The bottom of the U-shaped block is slidably connected to the upper surface of the movable frame. A first motor for driving the first screw to rotate is provided on the left side of the base.

[0009] The fixing mechanism includes two second through grooves which are respectively opened on the top of the movable frame and are distributed laterally. F-shaped plates are fixed to the front and back sides of the two first screw blocks. The four F-shaped plates are respectively slidably connected to the two second through grooves. The four F-shaped plates are fixed with longitudinally placed fastening bolts on opposite sides of each other. The surrounding side surfaces of the four fastening bolts are threadedly connected with fastening nuts.

[0010] Preferably, a vertically placed hollow column is fixed to the upper surface of the U-shaped block and the right side of the upper surface of the base by bolts, a vertically placed second motor with the output end facing upward is fixed to the inside of the U-shaped block and the inside of the base, and a vertically placed second screw is fixed to the output ends of the two second motors.

[0011] Preferably, the circumferential side surfaces of the two second screw rods are threadedly connected with second screw blocks that can move up and down, the upper surfaces of the two second screw blocks are fixed with square brackets, and the upper surfaces of the two square brackets are provided with vertically placed fixing blocks.

[0012] Preferably, the interiors of the two fixed blocks are rotatably connected with a transversely placed rotating rod, and the separated sides of the two fixed blocks are each provided with a transversely placed third motor with output ends facing each other, and the output ends of the two third motors are respectively fixedly connected to the separated ends of the two rotating rods.

[0013] Preferably, opposite ends of the two rotating rods are fixed with vertically placed U-shaped frames by bolts, the insides of the two U-shaped frames are rotatably connected with vertically placed rotating shafts, and opposite sides of the two rotating shafts are provided with clamping assemblies.

[0014] Preferably, a plurality of rotating rods are disposed on the tops of the two rotating shafts, and an inserting rod is disposed on the tops of the two U-shaped frames.

[0015] Compared with the related art, the clamp for processing disc brake inlay provided by the utility model has the following beneficial effects:

[0016] The utility model provides a clamp for processing a disc brake inlay, wherein the first screw block is driven to move left and right by rotating a first screw rod, thereby driving the U-shaped block to slide left and right, and further driving the left hollow column to move left and right, and the distance between the two clamping components is adjusted. The position of the first screw block is fixed by an F-shaped plate, a fastening bolt and a fastening nut. The structure is simple and practical, so that the device can move any distance when moving the column, thereby increasing the flexibility when adjusting the distance between the two columns, increasing the use range and applicability of the device, and thus bringing convenience to the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic structural diagram of a preferred embodiment of a clamp for machining a disc brake inlay provided by the utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the structure of the top view of the mobile frame shown;

[0019] Figure 3 for Figure 1 The structural schematic diagram of the left view of the mobile frame shown;

[0020] Figure 4 for Figure 1 The structural diagram of the left view of the F-type plate shown;

[0021] Figure 5 for Figure 1 The structural schematic diagram of the right side cross-sectional view of the hollow column shown;

[0022] Figure 6 for Figure 1 The structural schematic diagram of the top view of the fixed block is shown.

[0023] Numbers in the figure: 1. base; 2. moving mechanism; 3. fixing mechanism; 21. first through slot; 22. moving frame; 23. first screw rod; 24. first screw block; 25. long slot; 26. sliding rod; 27. U-shaped block; 28. first motor; 31. second through slot; 32. F-shaped plate; 33. fastening bolt; 34. fastening nut; 4. hollow column; 5. second motor; 6. second screw rod; 7. second screw block; 8. square bracket; 9. fixing block; 10. rotating rod; 11. third motor; 12. U-shaped frame; 13. rotating shaft; 14. clamping assembly; 15. rotating rod; 16. plug rod. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0025] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 ,in Figure 1 A schematic structural diagram of a preferred embodiment of a clamp for machining a disc brake inlay provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the structure of the top view of the mobile frame shown; Figure 3 for Figure 1 The structural schematic diagram of the left view of the mobile frame shown; Figure 4 for Figure 1 The structural diagram of the left view of the F-type plate shown; Figure 5 for Figure 1 The structural schematic diagram of the right side cross-sectional view of the hollow column shown; Figure 6 for Figure 1 The structural schematic diagram of the top view of the fixing block shown is a clamp for processing a disc brake inlay, comprising: a horizontally placed base 1, and a moving mechanism 2 and a fixing mechanism 3 are arranged inside the base 1.

[0026] The base 1 is provided to fix all components used in the device, the moving mechanism 2 is provided to adjust the distance between the two clamping components 14, and the fixing mechanism 3 is provided to fix the left hollow column 4 in the device to prevent it from moving when clamping an object.

[0027] The moving mechanism 2 includes a first through slot 21 which is opened on the top of the base 1 and is distributed in a rectangular shape. A horizontally placed moving frame 22 is fixed inside the base 1. The moving frame 22 is located inside the first through slot 21. A horizontally placed first screw 23 is rotatably connected inside the moving frame 22. The left end of the first screw 23 sequentially passes through the left side of the inner wall of the moving frame 22 and the left side of the inner wall of the base 1 and extends to the left side of the base 1. The peripheral side of the first screw 23 is threadedly connected with two first screw blocks 24 that can move left and right. A horizontally placed long slot 25 is opened on the front and back of the moving frame 22. A horizontally placed sliding rod 26 is fixed on the front and back of the moving frame 22 and inside the long slot 25. A U-shaped block 27 is sandwiched between the two first screw blocks 24. The interior of the U-shaped block 27 is slidably connected to the peripheral side of the two sliding rods 26. The bottom of the U-shaped block 27 is slidably connected to the upper surface of the moving frame 22. A first motor 28 for driving the first screw 23 to rotate is provided on the left side of the base 1.

[0028] By setting the first through slot 21, a moving frame 22 is placed inside the base 1, so that the moving mechanism 2 can drive the left hollow column 4 to move left and right inside the base 1, and at the same time, it can ensure that the hollow columns 4 on both sides are at the same height. The setting of the moving frame 22 serves as a bracket for placing and fixing components such as the U-shaped block 27. The setting of the first screw rod 23 is used to drive the two first screw blocks 24 to move left and right along the peripheral side of the first screw rod 23 when rotating. The setting of the two first screw blocks 24 is used to drive the U-shaped block 27 when moving. The distance between the two first screw blocks 24 is fixed, and the two first screw blocks 24 are in contact with both sides of the U-shaped block 27. The long groove 25 is provided to fix the slide bar 26 inside the movable frame 22. The slide bar 26 is provided to facilitate the left and right movement of the U-shaped block 27, and has the function of connecting the U-shaped block 27 and guiding. The U-shaped block 27 is provided to drive the left hollow column 4 to move when moving, thereby adjusting the distance between the two hollow columns 4. The first motor 28 is provided to provide power for the first screw rod 23 to rotate.

[0029] The fixing mechanism 3 includes two second through grooves 31 which are respectively opened on the top of the movable frame 22 and are distributed laterally. F-shaped plates 32 are fixed to the front and back sides of the two first screw blocks 24. The four F-shaped plates 32 are respectively slidably connected to the two second through grooves 31. The four F-shaped plates 32 are fixed with longitudinally placed fastening bolts 33 on opposite sides of each other. The surrounding side surfaces of the four fastening bolts 33 are threadedly connected with fastening nuts 34.

[0030] The second through slot 31 is provided to facilitate the insertion of the F-shaped plate 32 into the movable frame 22. The F-shaped plate 32 is provided to be used together with the fastening bolts 33 and the fastening nuts 34 to fix the two first screw blocks 24 on the movable frame 22 after the distance adjustment is completed.

[0031] A vertically placed hollow column 4 is fixed to the upper surface of the U-shaped block 27 and the right side of the upper surface of the base 1 by bolts, and a vertically placed second motor 5 with the output end facing upward is fixed inside the U-shaped block 27 and the base 1, and a vertically placed second screw 6 is fixed to the output ends of the two second motors 5.

[0032] The hollow column 4 is provided to fix the second screw rod 6 and other components and to adjust the height of the clamping component 14 . The second motor 5 is provided to provide power for the second screw rod 6 to rotate.

[0033] The circumferential side surfaces of the two second screw rods 6 are threadedly connected with second screw blocks 7 that can move up and down, and the upper surfaces of the two second screw blocks 7 are fixed with square brackets 8, and the upper surfaces of the two square brackets 8 are provided with vertically placed fixing blocks 9.

[0034] By setting the second screw block 7 to be threadedly connected with the second screw rod 6, the second screw block 7 can be driven to move up and down along the peripheral side of the second screw rod 6 when the second screw rod 6 rotates, thereby driving the square bracket 8 and the fixing block 9 to move up and down.

[0035] The two fixed blocks 9 are both rotatably connected to a laterally placed rotating rod 10, and a laterally placed third motor 11 with output ends facing each other is provided on the separated side of the two fixed blocks 9, and the output ends of the two third motors 11 are respectively fixedly connected to the separated ends of the two rotating rods 10.

[0036] A fixing block 9 is provided to fix the rotating rod 10 and the third motor 11. The rotating rod 10 is provided to drive the U-shaped frame 12 to rotate when rotating, so as to adjust the angle of the clamping assembly 14. The third motor 11 is provided to provide power for the rotating rod 10 to rotate.

[0037] The opposite ends of the two rotating rods 10 are fixed with vertically placed U-shaped frames 12 by bolts, and the insides of the two U-shaped frames 12 are rotatably connected with vertically placed rotating shafts 13, and the opposite sides of the two rotating shafts 13 are provided with clamping assemblies 14.

[0038] A U-shaped frame 12 is provided to fix a rotating shaft 13. The rotating shaft 13 is also provided to adjust the angle of a clamping assembly 14. The clamping assembly 14 is provided to fix and clamp an object on both sides of the object. The clamping assembly 14 includes two fixing plates, a long bolt threadedly connected to the fixing plates, and a circular pressure plate driven to move by the long bolt.

[0039] A plurality of rotating rods 15 are disposed on the tops of the two rotating shafts 13 , and an inserting rod 16 is disposed on the tops of the two U-shaped frames 12 .

[0040] The rotating rod 15 is provided to facilitate the operator to rotate the rotating shaft 13 and cooperate with the inserting rod 16 to prevent the rotating rod 15 from moving after the adjustment is completed. The provision of the inserting rod 16 has a limiting effect.

[0041] The working principle of a clamp for processing a disc brake inlay provided by the utility model is as follows:

[0042] When in use, the first motor 28 is turned on, and the output end of the first motor 28 rotates to drive the first screw rod 23 to rotate, and the first screw rod 23 rotates to drive the two first screw blocks 24 to move rightward at the same time, and the two first screw blocks 24 move rightward to drive the U-shaped block 27 to slide rightward on the upper surface of the moving frame 22, and the U-shaped block 27 drives the left hollow column 4 to move rightward, thereby adjusting the distance between the two clamping assemblies 14. After the left and right distances are adjusted, the four fastening nuts 34 are tightened on the four fastening bolts 33 respectively, so that the four F-shaped The plate 32 is tightly clamped on the mobile frame 22, and the U-shaped block 27 is fixed on the mobile frame 22. Then the two second motors 5 are turned on. The output ends of the two second motors 5 rotate to drive the two second screw rods 6 to rotate. The rotation of the two second screw rods 6 drives the two second screw blocks 7 and the two square brackets 8 to move upward, thereby adjusting the height of the two clamping assemblies 14. The third motor 11 is set to drive the rotating rod 10 to rotate when rotating, thereby adjusting the angle of the clamping assembly 14. Finally, the object can be clamped and fixed by the clamping assembly 14.

[0043] Compared with the related art, the clamp for processing disc brake inlay provided by the utility model has the following beneficial effects:

[0044] The first screw block 24 is driven to move left and right by rotating the first screw rod 23, thereby driving the U-shaped block 27 to slide left and right, and then driving the left hollow column 4 to move left and right, and adjusting the distance between the two clamping components 14. The position of the first screw block 24 is fixed by the F-shaped plate 32, the fastening bolt 33 and the fastening nut 34. The structure is simple and practical, so that the device can move any distance when moving the column, which increases the flexibility of adjusting the distance between the two columns, increases the scope of use and applicability of the device, and brings convenience to the operator.

[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fixture for processing a disc brake inlay, characterized in that: include: A horizontally placed base (1), wherein a moving mechanism (2) and a fixing mechanism (3) are arranged inside the base (1); The moving mechanism (2) comprises a first through slot (21) which is opened on the top of the base (1) and is distributed in a rectangular shape. A horizontally placed moving frame (22) is fixed inside the base (1). The moving frame (22) is located inside the first through slot (21). A horizontally placed first screw rod (23) is rotatably connected inside the moving frame (22). The left end of the first screw rod (23) sequentially passes through the left side of the inner wall of the moving frame (22) and the left side of the inner wall of the base (1) and extends to the left side of the base (1). The peripheral side surface of the first screw rod (23) is threadedly connected to two first screw rods which can move left and right. The movable frame (22) comprises a block (24), the front and back sides of the movable frame (22) are provided with transversely placed long grooves (25), the front and back sides of the movable frame (22) and the inside of the long grooves (25) are fixed with transversely placed sliding rods (26), a U-shaped block (27) is sandwiched between the two first screw blocks (24), the inside of the U-shaped block (27) is slidably connected to the peripheral side surfaces of the two sliding rods (26), the bottom of the U-shaped block (27) is slidably connected to the upper surface of the movable frame (22), and a first motor (28) for driving the first screw rod (23) to rotate is arranged on the left side of the base (1); The fixing mechanism (3) comprises two second through slots (31) respectively opened on the top of the movable frame (22) and distributed in a transverse manner, the front and back sides of the two first screw blocks (24) are fixed with F-shaped plates (32), the four F-shaped plates (32) are respectively slidably connected to the two second through slots (31), the four F-shaped plates (32) are fixed with longitudinally placed fastening bolts (33) on opposite sides of each other, and the peripheral side surfaces of the four fastening bolts (33) are threadedly connected with fastening nuts (34).

2. The jig for machining a disc brake inlay according to claim 1, characterized in that: A vertically placed hollow column (4) is fixed to the upper surface of the U-shaped block (27) and the right side of the upper surface of the base (1) by bolts, and a vertically placed second motor (5) with the output end facing upward is fixed inside the U-shaped block (27) and the base (1), and a vertically placed second screw rod (6) is fixed to the output ends of the two second motors (5).

3. The jig for machining a disc brake inlay according to claim 2, characterized in that: The circumferential side surfaces of the two second screw rods (6) are both threadedly connected with second screw blocks (7) that can move up and down, the upper surfaces of the two second screw blocks (7) are both fixed with square brackets (8), and the upper surfaces of the two square brackets (8) are both provided with vertically placed fixing blocks (9).

4. The jig for machining a disc brake inlay according to claim 3, characterized in that: The interiors of the two fixed blocks (9) are both rotatably connected to a transversely placed rotating rod (10), and a third motor (11) is disposed transversely and has output ends facing each other on a separate side of the two fixed blocks (9), and the output ends of the two third motors (11) are respectively fixedly connected to the separate ends of the two rotating rods (10).

5. The jig for machining a disc brake inlay according to claim 4, characterized in that: A vertically placed U-shaped frame (12) is fixed to the opposite ends of the two rotating rods (10) by bolts, and a vertically placed rotating shaft (13) is rotatably connected inside the two U-shaped frames (12), and clamping assemblies (14) are provided on opposite sides of the two rotating shafts (13).

6. The jig for machining a disc brake inlay according to claim 5, characterized in that: A plurality of rotating rods (15) are arranged on the top of the two rotating shafts (13), and an inserting rod (16) is arranged on the top of the two U-shaped frames (12).