Special grabbing mechanism for burr detection of small hardware

By designing a special grabbing mechanism for hardware burr detection with a driving mechanism, the accurate detection of hardware burrs is achieved, and the problems of blind spots and low accuracy in the existing technology are solved, which reduces equipment costs and improves inspection Effect.

CN222244831UActive Publication Date: 2024-12-27CHEUNG WOH TECH ZHUHAI CO LTD
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Patent Information

Application Number
CN202420724966.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-27
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing hardware detection technology cannot achieve full-circumference burr detection of hardware, there are blind spots and low accuracy, and the equipment cost is high.

Method used

A special grab mechanism for burr detection of small hardware is designed. The clamping cylinder and jaw rotation is driven through the mounting frame, fixing seat, bearing seat, shaft and drive mechanism, so that the hardware can be photographed and detected by CCD throughout the whole circle. The pulley and transmission belt structure reduces vibration and noise and achieves stable drive.

Benefits of technology

The accuracy of hardware inspection is achieved throughout the week, reducing equipment cost investment, reasonable overall structure layout, reducing detection blind spots and equipment costs, and improving the accuracy of inspection and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a special gripping mechanism for detecting burrs of small hardware, which comprises a mounting frame and a fixed seat, the fixed seat is arranged above the mounting frame, a first driving mechanism is arranged above the mounting frame and on one side of the fixed seat, the first driving mechanism is used for driving the fixed seat to translate left and right, and a bearing seat is mounted on the upper surface of the fixed seat. A shaft rod is rotationally installed on the bearing seat, and a second driving mechanism is arranged on the side, located on the bearing seat, of the fixing seat and used for driving the shaft rod to rotate. The second driving mechanism works to drive the shaft rod to rotate by a circle, and under the fixed connection action of the mounting block, the clamping air cylinder, the clamping jaw and the clamped hardware can be driven to rotate by a circle, so that the whole circle of the hardware can be shot and detected by the CCD, no shooting and detection dead angle exists, and the accuracy of a detection result is ensured; multiple CCDs do not need to be arranged in different directions, the equipment cost input is reduced, the overall structural layout is reasonable, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware detection, in particular to a special grabbing mechanism for burr detection of small hardware. Background Art

[0002] During the processing of hardware products, burrs will be formed due to various reasons, which will cause the surface of the workpiece to be rough and increase the risk of injury to operators, especially when handling, which may scratch the skin or cause other accidents. At the same time, burrs may interfere with the normal function of parts, such as hindering assembly and affecting the smooth operation of moving parts, thereby reducing the performance and reliability of the product. Therefore, it is necessary to perform burr detection on the processed hardware and sort out the hardware with burrs for subsequent grinding and deburring.

[0003] In the prior art, hardware is usually clamped and fixed with a clamp, and burrs are detected by using a CCD camera. However, the existing clamps for clamping hardware cannot drive the hardware to rotate, and the CCD shooting angle is limited, and there are blind spots for shooting. It is impossible to shoot and detect the entire circumference of the hardware. Shooting and detection can only be performed by arranging multiple CCD cameras in different directions, which increases the investment in equipment costs. Even if multiple CCDs are set up to shoot and detect from different angles, there will be missed detections, which greatly reduces the accuracy of burr detection. Utility Model Content

[0004] The purpose of the utility model is to provide a special grabbing mechanism for detecting burrs of small hardware parts, which can improve the detection accuracy and effectively solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions.

[0006] A special grabbing mechanism for burr detection of small hardware comprises a mounting frame and a fixed seat, wherein the fixed seat is arranged above the mounting frame, a first driving mechanism is arranged above the mounting frame and located on one side of the fixed seat, the first driving mechanism is used to drive the fixed seat to translate left and right, a bearing seat is installed on the upper surface of the fixed seat, a shaft rod is rotatably installed on the bearing seat, a second driving mechanism is arranged on one side of the bearing seat on the fixed seat, the second driving mechanism is used to drive the shaft rod to rotate, a mounting block is fixed at one end of the shaft rod, a clamping cylinder is fixed on the mounting block, and two clamping claws for clamping hardware are symmetrically arranged on the clamping cylinder.

[0007] It can be seen that the second driving mechanism drives the shaft rod to rotate one circle, and under the fixed connection of the mounting block, it can drive the clamping cylinder, the clamping claw and the clamped hardware to rotate one circle, so that the entire circumference of the hardware can be photographed and inspected by the CCD, and there is no blind spot in the shooting and inspection, thereby ensuring the accuracy of the inspection results. In addition, there is no need to arrange multiple CCDs in different positions, which reduces the equipment cost investment, and the overall structural layout is reasonable and highly practical.

[0008] Furthermore, the second driving mechanism includes a fixed frame, a driving motor, a first pulley, a second pulley and a transmission belt. The driving motor is fixed to the fixed seat through the fixed frame, the first pulley is fixed to the output shaft of the driving motor, the second pulley is fixedly sleeved on the end of the shaft away from the mounting block, and the transmission belt is sleeved on the first pulley and the second pulley.

[0009] By driving the motor, its output shaft drives the first pulley to rotate, and the rotating first pulley can drive the second pulley and the shaft to rotate synchronously under the transmission action of the transmission belt, thereby providing stable drive for the hardware rotation detection. In addition, compared with the traditional transmission method, the utility model utilizes a rotating structure composed of the first pulley, the second pulley and the transmission belt, which can effectively reduce the vibration and noise during the transmission process and provide smoother power transmission. At the same time, the second pulley has a certain elasticity when transmitting power, which reduces the impact and vibration of the transmission to a certain extent, and helps to protect machine parts.

[0010] Furthermore, the first driving mechanism includes a bracket, a translation cylinder and a connecting arm, the bracket is fixed on the mounting frame, the translation cylinder is fixed on the bracket, the connecting arm is fixed on the end of the telescopic rod of the translation cylinder, and the side of the fixed seat is fixedly connected to the connecting arm.

[0011] The connecting arm is driven to move synchronously by the telescopic work of the translation cylinder, and then the fixed seat is driven to achieve a reciprocating translation effect, which facilitates the clamping cylinder and the clamping claw to switch back and forth between the loading station and the inspection station, thereby realizing the function of transferring the hardware from the loading station to the inspection station for easy inspection.

[0012] Furthermore, two guide rails are fixed on the upper surface of the mounting frame, and sliding seats are respectively installed on the two guide rails for limited sliding, and the tops of the two sliding seats are fixed to the lower surface of the fixed seat.

[0013] The sliding cooperation between the guide rail and the sliding seat can provide a limiting guiding function for the fixed seat, ensuring that the reciprocating translation of the fixed seat is smoother and more fluent. In addition, it can also provide a supporting effect for the fixed seat to ensure the stability of the entire structure.

[0014] Furthermore, a V-shaped groove is provided on each side of the two clamping jaws close to each other, and the inner wall of the V-shaped groove has anti-slip grooves. When the two clamping jaws are close to each other and clamped, the V-shaped grooves on the two clamping jaws jointly form a clamping cavity.

[0015] The V-shaped groove can be used to limit the position of the hardware, thereby ensuring that the hardware can be firmly clamped in the clamping cavity, avoiding the hardware from falling off due to loose clamping during the transfer and rotation process.

[0016] Furthermore, a protective cover is fixed on the upper surface of the mounting frame, the protective cover covers the fixing seat and the second driving mechanism, and the protective cover is provided with a first clearance opening that matches the bearing seat and a second clearance opening that matches the connecting arm.

[0017] The second driving mechanism is covered by a protective cover to avoid safety accidents caused by accidental touch. The first clearance opening makes room for the bearing seat, and the second clearance opening makes room for the connecting arm to ensure the adaptability of the structural layout.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows.

[0019] 1. The utility model drives the shaft to rotate one circle through the operation of the second driving mechanism, and under the fixed connection of the mounting block, it can further drive the clamping cylinder, the clamping claws and the clamped hardware to rotate one circle, so that the entire circumference of the hardware can be photographed and detected by the CCD, and there is no blind spot for shooting and detection, thereby ensuring the accuracy of the detection results. In addition, there is no need to arrange multiple CCDs in different positions, thereby reducing the equipment cost investment, and the overall structural layout is reasonable and highly practical.

[0020] 2. Compared with the traditional transmission method, the utility model utilizes a rotating structure composed of a first pulley, a second pulley and a transmission belt, which can effectively reduce vibration and noise during the transmission process and provide smoother power transmission. At the same time, the second pulley has a certain elasticity when transmitting power, which reduces the impact and vibration of the transmission to a certain extent and helps to protect machine parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the local structure of the upper surface of the fixing seat in the utility model;

[0023] Figure 3 It is a schematic diagram of the local structure of the clamping cylinder surface in the utility model;

[0024] Figure 4 It is a schematic diagram of the detailed structure and installation of the fixing seat in the utility model;

[0025] Figure 5 for Figure 3 A schematic diagram of the structure enlargement in the middle;

[0026] Figure 6 It is a detailed structural schematic diagram of the protective cover in the utility model.

[0027] In the figure: 1, mounting frame; 2, fixed seat; 3, bearing seat; 4, shaft; 41, mounting block; 5, clamping cylinder; 6, clamping claw; 61, V-shaped groove; 62, clamping chamber; 7, first driving mechanism; 71, bracket; 72, translation cylinder; 73, connecting arm; 74, guide rail; 75, sliding seat; 8, second driving mechanism; 81, fixed frame; 82, driving motor; 83, first pulley; 84, second pulley; 85, transmission belt; 9, protective cover; 91, first clearance opening; 92, second clearance opening. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.

[0030] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0031] See also Figure 1-Figure 6The utility model provides a special grabbing mechanism for burr detection of small hardware, including a mounting frame 1 and a fixing seat 2, the fixing seat 2 is arranged above the mounting frame 1, a bearing seat 3 is installed on the upper surface of the fixing seat 2, a shaft 4 is rotatably installed on the bearing seat 3, a second driving mechanism 8 is provided on one side of the bearing seat 3 on the fixing seat 2, the second driving mechanism 8 is used to drive the shaft 4 to rotate, a mounting block 41 is fixed at one end of the shaft 4, a clamping cylinder 5 is fixed on the mounting block 41, two clamping claws 6 for clamping hardware are symmetrically arranged on the clamping cylinder 5, and the two clamping claws 6 can be driven to approach or move away from each other through the operation of the clamping cylinder 5, thereby realizing the clamping and release of the hardware.

[0032] The utility model drives the shaft rod 4 to rotate one circle through the operation of the second driving mechanism 8, and under the fixed connection action of the mounting block 41, it can further drive the clamping cylinder 5, the clamping claw 6 and the clamped hardware to rotate one circle, so that the entire circumference of the hardware can be photographed and detected by the CCD, and there is no blind spot in the shooting and detection, thereby ensuring the accuracy of the detection result. In addition, there is no need to arrange multiple CCDs in different directions, which reduces the equipment cost investment, and the overall structural layout is reasonable and highly practical.

[0033] Specifically, the second driving mechanism 8 includes a fixed frame 81, a driving motor 82, a first pulley 83, a second pulley 84 and a transmission belt 85. The driving motor 82 is fixed to the fixed seat 2 through the fixed frame 81, the first pulley 83 is fixed to the output shaft of the driving motor 82, the second pulley 84 is fixedly sleeved on the end of the shaft rod 4 away from the mounting block 41, and the transmission belt 85 is sleeved on the first pulley 83 and the second pulley 84. When the driving motor 82 works, its output shaft drives the first pulley 83 to rotate. The rotating first pulley 83 can drive the second pulley 84 and the shaft rod 4 to rotate synchronously under the transmission action of the transmission belt 85, thereby providing a stable drive for the rotation detection of the hardware. In addition, compared with the traditional transmission method, the utility model uses a rotating structure composed of the first pulley 83, the second pulley 84 and the transmission belt 85, which can effectively reduce the vibration and noise in the transmission process and provide a smoother power transmission. At the same time, the second pulley 84 has a certain elasticity when transmitting power, which reduces the impact and vibration of the transmission to a certain extent, and helps to protect machine parts.

[0034] Specifically, a first driving mechanism 7 is provided on one side of the fixed seat 2 above the mounting frame 1. The first driving mechanism 7 is used to drive the fixed seat 2 to translate left and right. The first driving mechanism 7 includes a bracket 71, a translation cylinder 72 and a connecting arm 73. The bracket 71 is fixed on the mounting frame 1, the translation cylinder 72 is fixed on the bracket 71, and the connecting arm 73 is fixed on the end of the telescopic rod of the translation cylinder 72. The side of the fixed seat 2 is fixedly connected to the connecting arm 73. The connecting arm 73 is driven to move synchronously through the telescopic work of the translation cylinder 72, thereby driving the fixed seat 2 to achieve a reciprocating translation effect, which is convenient for driving the clamping cylinder 5 and the clamping claw 6 to switch back and forth between the loading station and the detection station, thereby realizing the function of transferring the hardware from the loading station to the detection station for the convenience of detection.

[0035] Specifically, two guide rails 74 are fixed on the upper surface of the mounting frame 1, and sliding seats 75 are respectively installed on the two guide rails 74 for limiting sliding. The tops of the two sliding seats 75 are fixed to the lower surface of the fixed seat 2. The sliding cooperation between the guide rails 74 and the sliding seats 75 can provide a limiting guiding function for the fixed seat 2, ensuring that the reciprocating translation of the fixed seat 2 is smoother and more fluent. In addition, it can also provide a supporting effect for the fixed seat 2 to ensure the stability of the overall structure.

[0036] Specifically, a V-shaped groove 61 is provided on one side where the two clamping jaws 6 are close to each other, and the inner wall of the V-shaped groove 61 has anti-slip grooves. When the two clamping jaws 6 are close to each other and clamped, the V-shaped grooves 61 on the two clamping jaws 6 jointly form a clamping cavity 62. The hardware can be limited and clamped by the V-shaped groove 61, thereby ensuring that the hardware can be firmly clamped in the clamping cavity 62, avoiding the hardware from falling off due to loose clamping during the transfer and rotation process.

[0037] Specifically, a protective cover 9 is fixed on the upper surface of the mounting frame 1, and the protective cover 9 covers the fixing seat 2 and the second driving mechanism 8. The protective cover 9 is provided with a first clearance opening 91 which matches the bearing seat 3 and a second clearance opening 92 which matches the connecting arm 73. The second driving mechanism 8 is covered by the protective cover 9 to avoid safety accidents caused by accidental touch. The first clearance opening 91 makes room for the bearing seat 3, and the second clearance opening 92 makes room for the connecting arm 73, thereby ensuring the adaptation of the structural layout.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A special grabbing mechanism for burr detection of small hardware, comprising a mounting frame (1) and a fixing seat (2), characterized in that: The fixing seat (2) is arranged above the mounting frame (1); a first driving mechanism (7) is arranged above the mounting frame (1) and on one side of the fixing seat (2); the first driving mechanism (7) is used to drive the fixing seat (2) to move horizontally; A bearing seat (3) is mounted on the upper surface of the fixed seat (2), a shaft (4) is rotatably mounted on the bearing seat (3), a second driving mechanism (8) is provided on one side of the fixed seat (2) located on the bearing seat (3), and the second driving mechanism (8) is used to drive the shaft (4) to rotate; A mounting block (41) is fixed to one end of the shaft rod (4), a clamping cylinder (5) is fixed to the mounting block (41), and two clamping claws (6) for clamping hardware are symmetrically arranged on the clamping cylinder (5).

2. A special grabbing mechanism for burr detection of small hardware according to claim 1, characterized in that: The second driving mechanism (8) comprises a fixed frame (81), a driving motor (82), a first pulley (83), a second pulley (84) and a transmission belt (85); The driving motor (82) is fixed on the fixing seat (2) via the fixing frame (81), and the first pulley (83) is fixed on the output shaft of the driving motor (82); The second pulley (84) is fixedly mounted on the end of the shaft (4) away from the mounting block (41), and the transmission belt (85) is mounted on the first pulley (83) and the second pulley (84).

3. According to claim 1, a special grabbing mechanism for detecting burrs of small hardware parts is characterized by: The first driving mechanism (7) comprises a bracket (71), a translation cylinder (72) and a connecting arm (73); The bracket (71) is fixed on the mounting frame (1), the translation cylinder (72) is fixed on the bracket (71), and the connecting arm (73) is fixed on the end of the telescopic rod of the translation cylinder (72); The side portion of the fixing seat (2) is fixedly connected to the connecting arm (73).

4. The special grabbing mechanism for burr detection of small hardware according to claim 1, characterized in that: Two guide rails (74) are fixed on the upper surface of the mounting frame (1), and sliding seats (75) are respectively installed on the two guide rails (74) in a limited sliding manner; The tops of the two sliding seats (75) are fixed to the lower surface of the fixed seat (2).

5. The special grabbing mechanism for burr detection of small hardware according to claim 1, characterized in that: A V-shaped groove (61) is respectively provided on one side of the two clamping jaws (6) close to each other, and the inner wall of the V-shaped groove (61) has anti-slip grooves; When the two clamping jaws (6) are brought close to each other and clamped, the V-shaped grooves (61) on the two clamping jaws (6) jointly form a clamping cavity (62).

6. A special grabbing mechanism for burr detection of small hardware according to claim 3, characterized in that: A protective cover (9) is fixed on the upper surface of the mounting frame (1), and the protective cover (9) covers the fixing seat (2) and the second driving mechanism (8); The protective cover (9) is provided with a first clearance opening (91) that matches the bearing seat (3) and a second clearance opening (92) that matches the connecting arm (73).

Citation Information

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