Pipe cutter for water and electricity installation

By designing an adjustment mechanism in the pipe cutter, the spring rebound force is allowed to be adjusted according to different pipe thickness or hardness, the problem that traditional design cannot adapt to different cutting conditions is solved, the stability and accuracy of the cutting process are achieved, and the adaptation of the equipment is improved Sex and efficiency.

CN222245006UActive Publication Date: 2024-12-27FU JIAN SHENG JIN HU DIAN LI YOU XIAN ZE REN GONG SI
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Patent Information

Application Number
CN202420453943.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2024-12-27
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The spring system of traditional pipe cutters is designed to be fixed, and the rebound force cannot be adjusted according to different cutting conditions, resulting in unstable cutting process and affecting quality and efficiency.

Method used

A pipe cutter including an adjustment mechanism is designed. Through the coordination of parts such as rotating shaft, spring, fixing disc, insertion sleeve, thread sleeve, etc., the fine adjustment of the spring stiffness coefficient is allowed to achieve fine control of the rebound force, and through the center sleeve, The fixing mechanism of the center rod, hexagonal block and limit sleeve ensures stability.

Benefits of technology

It provides flexibility and adaptability to ensure stability and accuracy of the cutting process, avoid potential hazards or errors caused by loose parts, and improves cutting performance and equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe cutter for water and electricity installation, which comprises a base, the base is installed on external equipment, an adjusting mechanism is arranged on the base, the adjusting mechanism comprises a bearing mechanism, a rotating shaft, a fixing disc, a spring, a fixing mechanism, an inserting sleeve, a fixing rod, a threaded sleeve and an attaching disc, the bearing mechanism is connected to the base and the rotating shaft in a matched mode, and the spring is arranged on the fixing mechanism. According to the pipe cutter for water and electricity installation, the multiple fixing discs are arranged, the multiple fixing discs are installed on the springs at equal intervals, the fixing discs at the ends are installed on the base, and due to the design of the adjusting mechanism, remarkable flexibility and adaptability are provided for the pipe cutter for water and electricity installation; an operator can adjust the resilience force of the spring according to the thickness or hardness of different pipes, so that the stability and accuracy in the cutting process are ensured, the stiffness coefficient of the spring is allowed to be finely adjusted by changing the position of the fixing rod, and fine control over the resilience force is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe cutting for hydropower installation, and more specifically, to a pipe cutter for hydropower installation. Background Art

[0002] In the current technological environment, water and electricity installation engineers often use pipe cutters to cut pipes and ensure accurate installation of pipes. These cutters are usually equipped with cutting blades and motors, which undertake the main cutting tasks during operation. Due to their certain mass, these components will generate significant weight pressure during the cutting process, which requires the use of a spring system to provide the necessary rebound force to maintain the balance and precision of the operation. Ideally, these springs should be able to adjust the rebound force they provide according to the specific requirements of the cutting task (such as the thickness or hardness of the cutting material). However, traditional pipe cutter designs often lack this flexibility and cannot adapt to the rebound force requirements under different cutting conditions, which may lead to instability during the cutting process, affect the cutting quality, and even increase equipment wear and shorten service life.

[0003] The limitation of the existing technology is that the design of its spring system is often fixed, which limits the adaptability of the equipment when facing different cutting environments. For example, when cutting thicker or harder materials, a stronger rebound force is required to support the stable operation of the cutting blade; on the contrary, when cutting thinner or softer materials, too strong rebound force may cause unnecessary wear or even damage the material. If the equipment cannot adjust the spring rebound force, it will not only increase the difficulty of work, but also greatly reduce work efficiency and accuracy. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the utility model provides a pipe cutter for water and electricity installation to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe cutter for water and electricity installation, comprising a base, which is installed on external equipment, and an adjusting mechanism is arranged on the base, and the adjusting mechanism comprises a receiving mechanism, a rotating shaft, a fixed disk, a spring, a fixing mechanism, an insertion sleeve, a fixing rod, a threaded sleeve and a fitting disk, and the receiving mechanism is cooperatively connected to the base and the rotating shaft, and a plurality of the fixing disks are provided, and the plurality of the fixing disks are respectively equidistantly installed on the spring, the fixed disk at the end is installed on the base, and the fitting disk is installed on the spring, and the fixing mechanism is cooperatively connected to the fitting disk and the rotating shaft, and a plurality of the insertion sleeves are provided, and the plurality of the insertion sleeves are respectively arranged along the circumference of the fixed disk, and a threaded sleeve is installed on the insertion sleeve close to the receiving plate, and the fixing rod is threadedly connected to the threaded sleeve, and the fixing rod is slidably connected in the plurality of the insertion sleeves.

[0008] The utility model is further configured that the fixing mechanism comprises a center sleeve and a center rod, the center sleeve is installed on the rotating shaft, and the center rod is clamped on the center sleeve, and the design of the fixing mechanism ensures the stability of the fixing.

[0009] The utility model is further configured that a fitting disk is provided on the central rod, a hexagonal block is provided on the fitting disk, a plurality of the fixing disks are respectively provided with hexagonal grooves, and the hexagonal blocks are clamped in the hexagonal grooves. The design of the hexagonal blocks ensures the stability of the fitting disk.

[0010] The utility model is further configured such that a limiting sleeve is threadedly provided on the receiving plate, a limiting ring is provided on the limiting sleeve, the limiting ring is pressed on the fitting disk, the fitting disk, the limiting sleeve and the limiting ring are respectively coaxially arranged, and the design of the limiting sleeve ensures the stability of the fixation.

[0011] The utility model is further configured that the receiving mechanism includes a cutting frame and a motor, the rotating shaft is installed on the cutting frame, the cutting frame is attached to the base, and the motor is cooperatively connected to the cutting frame. The design of the receiving mechanism ensures the continuity of cutting.

[0012] The utility model is further configured that a cutting blade is provided on the extended end of the motor, and an external power supply device is electrically connected to the motor.

[0013] The utility model is further configured that a turntable is rotatably provided on the base, and a plurality of scales are provided on the base along the turntable, and the design of the scales ensures accurate adjustment of the angle.

[0014] The utility model is further configured that a follower plate is provided on the turntable, and the pipe is fitted on the follower plate, and the design of the follower plate ensures stable resistance of the pipeline.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a pipe cutter for water and electricity installation, which has the following beneficial effects:

[0017] 1. The design of the adjustment mechanism provides remarkable flexibility and adaptability for the pipe cutter for water and electricity installation. Through this mechanism, the operator can adjust the spring rebound force according to the thickness or hardness of different pipes, thereby ensuring stability and accuracy during the cutting process. The mechanism uses the rotating shaft, spring, fixed plate, insert sleeve, threaded sleeve and other parts to work together, allowing the spring coefficient to be fine-tuned by changing the position of the fixed rod, thereby achieving fine control of the rebound force.

[0018] 2. The fixing mechanism plays a key stabilizing role in the entire equipment. Through the design of the center sleeve and the center rod, and the clamping method of the hexagonal block and the hexagonal slot, the fixing mechanism ensures that when the spring rebound force is adjusted, the rotating parts and the receiving plate can be firmly locked in the predetermined position. This design not only ensures the correct transmission of force during the cutting process, but also avoids potential dangers or errors caused by loose parts.

[0019] 3. The receiving mechanism includes a cutting frame and a motor, which provides a strong support and power foundation for pipe cutting. The cutting frame is designed to fit closely to the base, and the efficient cooperation of the motor and the cutting disc ensures efficient and stable cutting performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a pipe cutter for water and electricity installation in the utility model;

[0021] Figure 2 It is a structural schematic diagram of the adjustment mechanism in the utility model;

[0022] Figure 3 It is a schematic diagram of the explosion structure of the regulating mechanism in the utility model;

[0023] Figure 4 It is a structural schematic diagram of the base and the turntable in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the base in the utility model.

[0025] In the figure: 1. base; 2. rotating shaft; 3. fixed disk; 4. spring; 5. insertion sleeve; 6. fixed rod; 7. threaded sleeve; 8. receiving plate; 9. center sleeve; 10. center rod; 11. hexagonal block; 12. hexagonal groove; 13. limiting sleeve; 14. limiting ring; 15. cutting frame; 16. motor; 17. cutting disc; 18. turntable; 19. scale; 20. follower plate; 101. fitting disk. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 A pipe cutter for water and electricity installation comprises a base 1, which is mounted on external equipment. An adjusting mechanism is arranged on the base 1, and the adjusting mechanism comprises a receiving mechanism, a rotating shaft 2, a fixing plate 3, a spring 4, a fixing mechanism, an inserting sleeve 5, a fixing rod 6, a threaded sleeve 7 and a receiving plate 8. The receiving mechanism is cooperatively connected to the base 1 and the rotating shaft 2. A plurality of fixing plates 3 are arranged, and the plurality of fixing plates 3 are respectively equidistantly arranged on the spring 4. The fixing plates 3 at the ends are mounted on the base 1, and the receiving plate 8 is mounted on the spring 4. The fixing mechanism is cooperatively connected to the receiving plate 8 and the rotating shaft 2. A plurality of inserting sleeves 5 are arranged, and the plurality of inserting sleeves 5 are respectively arranged along the circumference of the fixing plate 3, close to the receiving plate 8. A threaded sleeve 7 is installed on the insertion sleeve 5 of the plate 8, and the fixing rod 6 is threadedly connected to the threaded sleeve 7, and the fixing rod 6 is slidably connected in multiple insertion sleeves 5. The fixing mechanism includes a center sleeve 9 and a center rod 10. The center sleeve 9 is installed on the rotating shaft 2, and the center rod 10 is clamped on the center sleeve 9. A fitting disk 101 is provided on the center rod 10, and a hexagonal block 11 is provided on the fitting disk 101. Hexagonal grooves 12 are respectively opened on multiple fixed disks 3, and the hexagonal blocks 11 are clamped in the hexagonal grooves 12. A limiting sleeve 13 is threadedly provided on the receiving plate 8, and a limiting ring 14 is provided on the limiting sleeve 13. The limiting ring 14 is pressed on the fitting disk 8, and the fitting disk 8, the limiting sleeve 13 and the limiting ring 14 are respectively coaxially arranged.

[0030] In this embodiment, when it is necessary to cut the pipe, the spring 4 is adjusted according to the different pipes to adjust its rebound force at the same rotation angle. First, a fixing rod 6 of a corresponding length is selected according to the situation, and then the fixing rod 6 is passed through a corresponding number of insertion sleeves 5, and the fixing rod 6 is threadedly connected to the threaded sleeve 7. The spring 4 connected to the fixed disk 3 is in a fixed state. Therefore, only a part of the spring 4 participates in the rotation during rotation, which will change the spring coefficient of the spring 4, thereby adjusting its rebound force. The fixation of the hexagonal block 11 and the receiving plate 8, the fixation of the center rod 10 and the center sleeve 9 ensures the transmission of the rebound force, thereby completing the adjustment process.

[0031] See also Figure 1 , Figure 4 and Figure 5 As an implementation method of a water and electricity installation pipe cutter for a receiving mechanism: the receiving mechanism includes a cutting frame 15 and a motor 16, the rotating shaft 2 is installed on the cutting frame 15, the cutting frame 15 is attached to the base 1, the motor 16 is connected to the cutting frame 15, a cutting blade 17 is provided on the protruding end of the motor 16, an external power supply device is electrically connected to the motor 16, a turntable 18 is rotatably provided on the base 1, and a plurality of scales 19 are opened on the base 1 along the turntable 18, a follower plate 20 is provided on the turntable 18, and the pipe is attached to the follower plate 20.

[0032] More specifically, after adjusting the spring 4, the corresponding pipe is first installed on the turntable 18 and fit on the follower plate 20. Since a scale 19 is provided on the base 1, the turntable 18 indicates on the scale 19. The rotation of the follower turntable 18 can adjust its cutting angle, and then the motor 16 and the cutting disc 17 are rotated downward to cut the pipe, thereby completing the cutting process. The optimal rebound force not only ensures the cutting stability, but also reduces the operator's fatigue.

[0033] In summary, when the overall equipment is in use or running: when it is necessary to cut the pipe, the spring 4 is adjusted according to the different pipes to adjust its rebound force at the same rotation angle. First, the fixed rod 6 of the corresponding length is selected according to the situation, and then the fixed rod 6 is passed through the corresponding number of insertion sleeves 5, and the fixed rod 6 is threadedly connected to the threaded sleeve 7. The spring 4 connected to the fixed disk 3 is in a fixed state. Therefore, only a part of the spring 4 participates in the rotation during rotation, which will change the stiffness coefficient of the spring 4, thereby adjusting its rebound force. The fixation of the hexagonal block 11 and the receiving plate 8, the fixation of the center rod 10 and the center sleeve 9 ensures the transmission of the rebound force, thereby completing the adjustment process.

[0034] After adjusting the spring 4, first install the corresponding pipe on the turntable 18 and fit it on the follower plate 20. Since the base 1 is provided with a scale 19, the turntable 18 indicates on the scale 19. The rotation of the follower turntable 18 can adjust its cutting angle, and then the motor 16 and the cutting disc 17 are rotated downward to cut the pipe, thereby completing the cutting process. The optimal rebound force not only ensures the cutting stability, but also reduces the operator's fatigue.

[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A pipe cutter for water and electricity installation, comprising a base (1), the base (1) being mounted on an external device, and characterized in that: The base (1) is provided with an adjustment mechanism, which comprises a receiving mechanism, a rotating shaft (2), a fixed disk (3), a spring (4), a fixing mechanism, an insertion sleeve (5), a fixing rod (6), a threaded sleeve (7) and a receiving plate (8). The receiving mechanism is cooperatively connected to the base (1) and the rotating shaft (2). A plurality of the fixed disks (3) are provided, and the plurality of the fixed disks (3) are respectively equidistantly mounted on the spring (4). The fixed disk (3) at the end is mounted on the base (1), and the receiving plate (8) is mounted on the spring (4). The fixing mechanism is cooperatively connected to the receiving plate (8) and the rotating shaft (2). A plurality of the insertion sleeves (5) are provided, and the plurality of the insertion sleeves (5) are respectively arranged along the circumference of the fixed disk (3). A threaded sleeve (7) is mounted on the insertion sleeve (5) close to the receiving plate (8). The fixing rod (6) is threadedly connected to the threaded sleeve (7), and the fixing rod (6) is slidably connected in the plurality of the insertion sleeves (5).

2. A pipe cutter for water and electricity installation according to claim 1, characterized in that: The fixing mechanism comprises a center sleeve (9) and a center rod (10), wherein the center sleeve (9) is mounted on the rotating shaft (2), and the center rod (10) is clamped on the center sleeve (9).

3. A pipe cutter for water and electricity installation according to claim 2, characterized in that: The center rod (10) is provided with a fitting disk (101), the fitting disk (101) is provided with a hexagonal block (11), and the plurality of fixed disks (3) are respectively provided with hexagonal grooves (12), and the hexagonal blocks (11) are clamped in the hexagonal grooves (12).

4. A pipe cutter for water and electricity installation according to claim 3, characterized in that: A limiting sleeve (13) is threadedly provided on the receiving plate (8), a limiting ring (14) is provided on the limiting sleeve (13), the limiting ring (14) is pressed on the bonding disk (101), and the bonding disk (101), the limiting sleeve (13) and the limiting ring (14) are respectively coaxially arranged.

5. The pipe cutter for water and electricity installation according to claim 1 is characterized by: The receiving mechanism comprises a cutting frame (15) and a motor (16), the rotating shaft (2) is mounted on the cutting frame (15), the cutting frame (15) is attached to the base (1), and the motor (16) is connected to the cutting frame (15).

6. A pipe cutter for water and electricity installation according to claim 5, characterized in that: A cutting blade (17) is provided on the extended end of the motor (16), and an external power supply device is electrically connected to the motor (16).

7. A pipe cutter for water and electricity installation according to claim 6, characterized in that: A turntable (18) is rotatably provided on the base (1), and a plurality of scales (19) are provided on the base (1) along the turntable (18).

8. The pipe cutter for water and electricity installation according to claim 7, characterized in that: The rotating disk (18) is provided with a follower plate (20), and the pipe is attached to the follower plate (20).