Diamond wire winding equipment of slicing machine
By designing the diamond wire winding equipment of the slicer, the broken diamond wire is automatically wound with the driving device, the time-consuming and labor-intensive problem of manual winding is solved, efficiency and reliability are improved, and a higher degree of automation is achieved.
Patent Information
- Application Number
- CN202421031435.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the manufacturing process of solar cell, the diamond wire slicer is prone to break when cutting the crystal rod, resulting in the disconnection of the wire that requires a hand-held gun to be wound, which is time-consuming and labor-intensive and inefficient.
Design a diamond wire winding equipment of slicer, including a cabinet, a diamond wire rack, a winding wheel and a driving device. By placing the broken diamond wire on the diamond wire rack and using the driving device to drive the winding wheel Entangle, realize automatic entangle and reduce manual operation.
It improves winding efficiency, reduces operation difficulty, enhances the reliability and automation of the equipment, reduces manual winding time, and improves work efficiency.
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Figure CN222245478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell sheet manufacturing, in particular to a diamond wire winding device for a slicer. Background Art
[0002] During the manufacturing process of solar cells, the diamond wire may sometimes break when the diamond wire slicer is cutting the crystal rod, and the broken wire needs to be unwound from the diamond wire I-wheel.
[0003] In the related art, the broken wire of the slicer diamond wire is wound by the operator holding a gun drill. The broken wire is often very long, up to several thousand meters or more, and the winding process is time-consuming and laborious. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a diamond wire winding device for a slicer, which has the advantages of saving time and labor, improving winding efficiency, high reliability, high degree of automation, etc.
[0005] To achieve the above-mentioned purpose, according to an embodiment of the utility model, a diamond wire winding device for a slicer is proposed, and the diamond wire winding device for a slicer comprises: a cabinet, wherein the cabinet has a winding cavity; a diamond wire wheel frame, wherein the diamond wire wheel frame is arranged in the winding cavity, and the diamond wire wheel frame is suitable for rotatably and detachably engaging a diamond wire wheel, wherein the diamond wire wheel is wound with a diamond wire; a winding wheel, wherein the winding wheel is rotatably arranged in the cabinet, and the diamond wire is suitable for being connected to the winding wheel and being wound on the winding wheel as the winding wheel rotates; and a driving device, wherein the driving device is drivingly connected to the winding wheel.
[0006] The diamond wire winding device for a slicer according to the embodiment of the utility model has the advantages of saving time and labor, improving winding efficiency, strong reliability, high degree of automation, etc.
[0007] In addition, the diamond wire winding device for a slicer according to the above embodiment of the utility model may also have the following additional technical features:
[0008] According to an embodiment of the utility model, the diamond wire wheel frame comprises: a column, which is arranged in the winding cavity; a rotating shaft, which is arranged on the column, and the diamond wire wheel is suitable for being rotatably and detachably mounted on the rotating shaft.
[0009] According to an embodiment of the utility model, the rotating shaft is oriented in the horizontal direction and is arranged on the column in a height-adjustable manner.
[0010] According to one embodiment of the utility model, the slicer diamond wire winding device also includes a guide ring, which is arranged in the winding cavity, the diameter of the guide ring is larger than the diameter of the diamond wire wheel, and the diamond wire is suitable for being connected to the winding wheel through the outer peripheral surface of the guide ring from the diamond wire wheel.
[0011] According to an embodiment of the utility model, the slicer diamond wire winding device further comprises a guide column, the guide column is provided with a guide hole, and the diamond wire is suitable for passing through the guide hole from the diamond wire wheel to be connected to the winding wheel.
[0012] According to one embodiment of the utility model, the winding wheel includes: two end plates, at least one of the two end plates is transmission-connected to the driving device; a plurality of winding rods, each of the two ends of the winding rod is respectively connected to the two end plates, and the plurality of winding rods are arranged at intervals along the circumference of the end plates.
[0013] According to an embodiment of the utility model, a plurality of adjustment grooves extending radially along the end plate are provided on the end plate away from the driving device, and the end of the winding rod is adjustably fitted in the adjustment groove in the radial direction of the end plate.
[0014] According to one embodiment of the utility model, the slicer diamond wire winding equipment also includes: a motor support, the motor support is arranged in the winding cavity, the driving device is a motor and is arranged on the motor support; a driving shaft, the two end plates are respectively connected to the two ends of the driving shaft, and the driving shaft is connected to the motor through a coupling; a driving shaft support, the driving shaft support is arranged in the winding cavity, and the driving shaft is rotatably arranged on the driving shaft support through a bearing.
[0015] According to an embodiment of the utility model, the slicer diamond wire winding device further comprises a control panel, the control panel is arranged on the cabinet and outside the winding cavity, and the control panel is electrically connected to the driving device.
[0016] According to an embodiment of the utility model, the slicer diamond wire winding device further comprises a cabinet door, and the cabinet door is openably and closably arranged on the cabinet body to open or close the winding chamber.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 It is a structural schematic diagram of a diamond wire winding device for a slicer according to an embodiment of the utility model.
[0020] Figure 2 It is a partial structural schematic diagram of a diamond wire winding device for a slicer according to an embodiment of the utility model.
[0021] Figure 3 It is a partial structural schematic diagram of a diamond wire winding device for a slicer according to an embodiment of the utility model.
[0022] Figure 4 It is a partial structural schematic diagram of a diamond wire winding device for a slicer according to an embodiment of the utility model.
[0023] Figure numerals: slicer diamond wire winding equipment 1, cabinet 10, winding chamber 11, warning light 12, diamond wire wheel frame 20, column 21, rotating shaft 22, winding wheel 30, end plate 31, adjustment groove 311, winding rod 32, driving device 40, coupling 41, protective cover 42, guide ring 50, guide column 60, motor support 71, drive shaft support 72, drive shaft 73, control panel 80, cabinet door 90, diamond wire wheel 2. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The following describes a diamond wire winding device 1 for a slicer according to an embodiment of the present utility model with reference to the accompanying drawings.
[0028] like Figure 1-Figure 4 As shown, the diamond wire winding device 1 for a slicer according to an embodiment of the utility model comprises a cabinet 10 , a diamond wire wheel frame 20 , a winding wheel 30 and a driving device 40 .
[0029] The cabinet 10 has a winding chamber 11. A diamond wire wheel frame 20 is disposed in the winding chamber 11. The diamond wire wheel frame 20 is adapted to rotatably and detachably engage with a diamond wire wheel 2, on which a diamond wire is wound. A winding wheel 30 is rotatably disposed in the cabinet 10. The diamond wire is adapted to be connected to the winding wheel 30 and is wound on the winding wheel 30 as the winding wheel 30 rotates. A driving device 40 is in transmission connection with the winding wheel 30.
[0030] Specifically, when the diamond wire on the diamond wire wheel 2 on the diamond wire slicer breaks, the operator removes the diamond wire wheel 2 from the slicer, places it on the diamond wire wheel frame 20, leads out the end of the broken diamond wire and connects it to the winding wheel 30, and then starts the driving device 40, which drives the winding wheel 30 to rotate, so that the broken diamond wire is gradually wound around the winding wheel 30, separating the broken wire from the diamond wire wheel 2.
[0031] According to the slicer diamond wire winding device 1 of the utility model embodiment, by setting a diamond wire wheel frame 20, a winding wheel 30 and a driving device 40, the broken diamond wire wheel 2 can be placed on the diamond wire wheel frame 20, and the driving device 40 is used to drive the winding wheel 30 to wind the broken wire. Compared with the method in the related art where an operator holds a gun drill to perform winding, the slicer diamond wire winding device 1 can complete the winding of the broken wire by itself after the driving device 40 is started, without the need for the operator to maintain operation or to be on duty for a long time. The operator can perform other operations or wind other broken diamond wire wheels 2, thereby saving time and effort in the winding operation and improving the winding efficiency when multiple diamond wire wheels 2 are broken.
[0032] Furthermore, by providing a cabinet 10 with a winding chamber 11, the diamond wire wheel frame 20, the winding wheel 30 and the driving device 40 are all arranged in the winding chamber 11, and the cabinet 10 can be used to play a protective role, so that people are not likely to come into contact with the rotating winding wheel 30 and the diamond wire wheel 2 when passing by, thereby improving the reliability of winding, further facilitating unattended winding operations, and improving the degree of automation of winding operations.
[0033] Therefore, the diamond wire winding device 1 for a slicer according to the embodiment of the utility model has the advantages of saving time and labor, improving winding efficiency, strong reliability, and high degree of automation.
[0034] The following describes a diamond wire winding device 1 for a slicer according to a specific embodiment of the utility model with reference to the accompanying drawings.
[0035] In some specific embodiments of the present invention, Figure 1-Figure 4 As shown, the diamond wire winding device 1 for a slicer according to an embodiment of the utility model comprises a cabinet 10 , a diamond wire wheel frame 20 , a winding wheel 30 and a driving device 40 .
[0036] Specifically, Figure 2 and Figure 3 As shown, the diamond wire wheel frame 20 includes a column 21 and a rotating shaft 22 (the up and down directions are shown by arrows in the figure). The column 21 is arranged in the winding chamber 11. The rotating shaft 22 is arranged on the column 21, and the diamond wire wheel 2 is suitable for being rotatably and detachably sleeved on the rotating shaft 22. In this way, the diamond wire wheel 2 can be rotated on the rotating shaft 22, and the disassembly and assembly of the diamond wire wheel 2 can be facilitated.
[0037] More specifically, Figure 2 and Figure 3 As shown, the rotating shaft 22 is oriented in the horizontal direction and is arranged on the column 21 in an adjustable position height. Specifically, a lifting groove is provided on the column 21, and the rotating shaft 22 can be slidably fitted in the lifting groove and locked or released by a threaded fastener. In this way, diamond wire wheels 2 of different sizes can be placed on the diamond wire wheel frame 20, thereby improving the applicability of the slicer diamond wire winding device 1.
[0038] Advantageously, if Figure 2-Figure 4 As shown, the diamond wire winding device 1 for a slicer further includes a guide ring 50, which is arranged in the winding chamber 11. The diameter of the guide ring 50 is larger than the diameter of the diamond wire wheel 2. The diamond wire is suitable for being connected to the winding wheel 30 through the outer circumference of the guide ring 50 from the diamond wire wheel 2. In this way, the guide ring 50 can be used to guide the diamond wire, so that the winding wheel 30 can wind the diamond wire more smoothly, thereby preventing the diamond wire from getting stuck or even breaking.
[0039] More advantageously, if Figure 2-Figure 4As shown, the diamond wire winding device 1 for a slicer further includes a guide column 60, and a guide hole is provided on the guide column 60, and the diamond wire is suitable for passing through the guide hole by the diamond wire wheel 2 to connect with the winding wheel 30. In this way, the diamond wire can be guided by the guide hole of the guide column 60, so that the winding wheel 30 can wind the diamond wire more smoothly, and the diamond wire can be prevented from getting stuck or even breaking.
[0040] Figure 2-Figure 4 The following figure shows a diamond wire winding device 1 for a slicer according to some examples of the present invention. Figure 2-Figure 4 As shown, the winding wheel 30 includes two end plates 31 and a plurality of winding rods 32. At least one of the two end plates 31 is in transmission connection with the driving device 40. Both ends of each winding rod 32 are respectively connected to the two end plates 31, and the plurality of winding rods 32 are arranged at intervals along the circumference of the end plates 31. Specifically, there may be four winding rods 32 and they are arranged at equal intervals on the end plates 31. In this way, the diamond wire can be wound around the outer sides of the plurality of winding rods 32, thereby achieving the winding of the diamond wire.
[0041] Specifically, the winding rods 32 are all arranged on the radial inner side of the end plate 31. In this way, the end plate 31 can be used to stop the diamond wire to prevent the diamond wire from escaping from the winding rod 32.
[0042] Advantageously, if Figure 3 and Figure 4 As shown, the end plate 31 far from the driving device 40 is provided with a plurality of adjustment slots 311 extending radially along the end plate 31, and the end of the winding rod 32 is adjustably fitted in the adjustment slot 311 in the radial direction of the end plate 31. In this way, the position of the end of the winding rod 32 far from the driving device 40 in the radial direction of the end plate 31 can be adjusted, and the plurality of winding rods 32 can be tilted inwardly from the end plate 31 close to the driving device 40 to the end plate 31 far from the driving device 40, so that the wound diamond wire can be concentrated at the end far from the driving device 40, so as to prevent the diamond wire from being entangled by the driving device 40 or the transmission structure between the driving device 40 and the winding wheel 30 and causing it to be stuck.
[0043] Specifically, both end plates 31 are provided with adjustment slots 311. In this way, the radial position of the winding rod 32 in the end plate 31 can be adjusted, so as to realize different winding speeds and adjust the capacity of the diamond wire. It should be understood that the closer the distance between the winding rods 32, the smaller the linear speed and the lower the winding speed of the diamond wire when the rotation speed of the driving device 40 is the same, but the winding wheel 30 can accommodate more diamond wire, and the larger the distance between the winding rods 32, the greater the winding speed of the diamond wire when the rotation speed is the same, but the winding wheel 30 can accommodate less diamond wire.
[0044] Specifically, Figure 2-Figure 4As shown, the slicer diamond wire winding device 1 also includes a motor support 71, a drive shaft 73 and a drive shaft support 72. The motor support 71 is arranged in the winding chamber 11, and the drive device 40 is a motor and is arranged on the motor support 71. The two end plates 31 are respectively connected to the two ends of the drive shaft 73, and the drive shaft 73 is connected to the motor through a coupling 41. The drive shaft support 72 is arranged in the winding chamber 11, and the drive shaft 73 is rotatably arranged on the drive shaft support 72 through a bearing. This can facilitate the setting of the drive device 40, facilitate the transmission connection between the drive device 40 and the winding wheel 30, and make the rotation of the winding wheel 30 more stable and smooth.
[0045] Specifically, the motor support 71 and the driving device 40 are covered with a shield 42 , so as to prevent the diamond wire from contacting the driving device 40 and being wound around the driving device 40 .
[0046] Advantageously, if Figure 1 and Figure 2 As shown, the diamond wire winding device 1 for a slicer further includes a control panel 80, which is arranged on the cabinet 10 and outside the winding chamber 11, and the control panel 80 is electrically connected to the driving device 40. In this way, the control panel 80 can be used to control the driving device 40, and the control panel 80 is arranged outside the winding chamber 11 to facilitate the operator to control, and avoid the operator from contacting the diamond wire wheel 2 or the winding wheel 30 when operating the control panel 80.
[0047] Specifically, the control panel 80 can at least control the start and stop and the rotation speed of the driving device 40 .
[0048] More advantageously, if Figure 1 As shown, the diamond wire winding device 1 for a slicer further includes a cabinet door 90, which can be opened and closed on the cabinet body 10 to open or close the winding chamber 11. In this way, after the operator has installed the diamond wire wheel 2 and connected the diamond wire to the winding wheel 30, the cabinet door 90 can be closed, and then the control panel 80 can be operated outside the winding chamber 11 to start the driving device 40, further preventing the operator from contacting the diamond wire wheel 2 or the winding wheel 30 when the diamond wire winding device 1 for a slicer is performing the winding operation.
[0049] Specifically, the cabinet 10 is provided with a warning light 12 suitable for giving a warning when the driving device 40 is stuck.
[0050] Reference below Figure 1-Figure 4 A diamond wire winding device 1 for a slicer according to an embodiment of the present utility model is described.
[0051] The operator places the diamond wire wheel 2 on the rotating shaft 22, leads out the diamond wire so that the diamond wire is placed outside the guide ring 50 and passes through the guide hole of the guide column 60 to be connected to the winding wheel 30, adjusts the height of the rotating shaft 22 and the diamond wire wheel 2, closes the cabinet door 90, starts the driving device 40 through the control panel 80 and adjusts the rotation speed of the driving device 40, and starts winding.
[0052] Other structures and operations of the slicer diamond wire winding device 1 according to the embodiment of the utility model are known to ordinary technicians in the field and will not be described in detail here.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0054] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A diamond wire winding device for a slicer, characterized in that: include: A cabinet body, wherein the cabinet body has a winding cavity; A diamond wire wheel frame, the diamond wire wheel frame is arranged in the winding chamber, the diamond wire wheel frame is suitable for rotatably and detachably cooperating with a diamond wire wheel, and the diamond wire wheel is wound with a diamond wire; A winding wheel, the winding wheel is rotatably arranged in the cabinet, and the diamond wire is suitable for being connected to the winding wheel and being wound on the winding wheel as the winding wheel rotates; A driving device is connected to the winding wheel in driving manner.
2. The diamond wire winding device for a slicer according to claim 1, characterized in that: The diamond wire wheel frame comprises: A column, wherein the column is arranged in the winding cavity; A rotating shaft is arranged on the column, and the diamond wire wheel is suitable for being rotatably and detachably sleeved on the rotating shaft.
3. The diamond wire winding device for a slicer according to claim 2, characterized in that: The rotating shaft is oriented in the horizontal direction and is arranged on the column in a height-adjustable manner.
4. The diamond wire winding device for a slicer according to claim 1, characterized in that: It also includes a guide ring, which is arranged in the winding cavity. The diameter of the guide ring is larger than the diameter of the diamond wire wheel. The diamond wire is suitable for being connected to the winding wheel through the outer circumference of the guide ring from the diamond wire wheel.
5. The diamond wire winding device for a slicer according to claim 1, characterized in that: It also includes a guide column, on which a guide hole is provided, and the diamond wire is suitable for passing through the guide hole through which the diamond wire wheel is connected to the winding wheel.
6. The diamond wire winding device for a slicer according to claim 1, characterized in that: The winding wheel comprises: Two end plates, at least one of which is drivingly connected to the driving device; A plurality of winding rods, both ends of each winding rod are respectively connected to the two end plates, and the plurality of winding rods are arranged at intervals along the circumference of the end plates.
7. The diamond wire winding device for a slicer according to claim 6, characterized in that: A plurality of adjustment slots extending radially along the end plate are arranged on the end plate away from the driving device, and the end of the winding rod is adjustably fitted in the adjustment slot in the radial direction of the end plate.
8. The diamond wire winding device for a slicer according to claim 6, characterized in that: Also includes: A motor support, the motor support is arranged in the winding cavity, and the driving device is a motor and is arranged on the motor support; A driving shaft, wherein the two end plates are respectively connected to two ends of the driving shaft, and the driving shaft is connected to the motor via a coupling; A drive shaft support is arranged in the winding cavity, and the drive shaft is rotatably arranged on the drive shaft support through a bearing.
9. The diamond wire winding device for a slicer according to claim 1, characterized in that: It also includes a control panel, which is arranged on the cabinet and outside the winding cavity, and the control panel is electrically connected to the driving device.
10. The diamond wire winding device for a slicer according to claim 1, characterized in that: It also includes a cabinet door, which is openably and closably arranged on the cabinet body to open or close the winding cavity.
Citation Information
Cited By
Diamond wire winding device for slicing machine
CN224074694U
