10-temperature-zone rapid cooling and rapid heating mold temperature controller
The 10-temperature zone mold temperature controller addresses the limitation of limited zones by implementing a sophisticated piping and distribution system, achieving enhanced temperature control in molds.
Patent Information
- Application Number
- CN202420872715.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing mold temperature controllers have limited temperature zones, which restrict their ability to efficiently control temperature variations in molds.
A 10-temperature zone rapid cooling and heating mold temperature controller is designed with a complex piping and distribution system, including multiple distribution components and valves, allowing for precise control of temperature zones through steam, compressed air, and cooling water pipes.
The controller enables precise control of 10 temperature zones, enhancing the ability to manage temperature variations in molds effectively.
Smart Images

Figure CN222245689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold temperature controllers, in particular to a 10-temperature zone rapid cooling and heating mold temperature controller. Background Art
[0002] The mold temperature controller consists of a water tank, heating and cooling system, power transmission system, liquid level control system, temperature sensor, injection port and other devices; usually, the pump in the power transmission system allows the hot fluid to reach the mold from the water tank equipped with a built-in heater and cooler, and then return from the mold to the water tank.
[0003] The existing publication number CN217891554U discloses an 8-temperature zone built-in steam generator type rapid cooling and heating mold temperature controller, which includes a frame, and an electrical cabinet is installed at the rear of the frame; a steam generating system and a medium switching module are arranged inside the frame, and a medium output interface and a recovery interface connected to the medium switching module are arranged on one side of the frame; the steam generating system includes a tank body and a steam output port, and the steam output port is located at the front of the tank body; the medium switching module includes a cooling water pipeline, a steam pipeline, a compressed air pipeline, a cooling water inlet and outlet pipes, a steam and cooling water discharge pipe, a compressed air input pipe, a steam module, a cooling module and a blowing module, the cooling water pipeline is connected to the cooling module, the steam pipeline is connected to the steam module, and the compressed air pipeline is connected to the blowing module; its multi-point zone temperature control can divide the mold water circuit into up to 8 independent circuits for temperature control; the heating speed is fast and the steam supply is sufficient.
[0004] The existing technology realizes multi-point zone temperature control, but the controlled temperature zones are relatively small. In order to solve the above technical problems, we propose a 20-zone rapid cooling and heating mold temperature controller. Utility Model Content
[0005] The utility model aims to provide a 10-temperature zone rapid cooling and heating mold temperature controller to solve the problems in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a 10-temperature zone rapid cooling and heating mold temperature controller, comprising a frame and a control cabinet, a plurality of fourth distribution components are installed in the frame, a fifth distribution component is installed in the frame, a compressed air pipe, a steam and cooling water discharge pipe, a steam pipe and a cooling water pipe are installed on one side of the frame, and a medium output interface and a recovery interface are installed on the other side of the frame;
[0007] The steam and cooling water discharge pipe is connected to the fifth distribution assembly;
[0008] The compressed air pipe is connected to the third distribution assembly, and the third distribution assembly is respectively connected to a plurality of fourth distribution assemblies.
[0009] The steam pipe is connected to the second distribution assembly, and the second distribution assembly is respectively connected to a plurality of fourth distribution assemblies;
[0010] The cooling water pipe is connected to a water pump, the water pump is connected to the first distribution component through a pipeline, and the first distribution component is respectively connected to a plurality of fourth distribution components;
[0011] A plurality of the fourth distribution components are connected to a plurality of medium output interfaces;
[0012] The plurality of recovery interfaces are all connected to the steam pipe.
[0013] Preferably, a first valve is arranged between the third distribution component and the fourth distribution component, a first valve is arranged between the second distribution component and the fourth distribution component, a first valve is arranged between the first distribution component and the fourth distribution component, and a second valve is arranged between the recovery interface and the steam pipe.
[0014] Preferably, ten medium output interfaces and recovery interfaces are provided, and five fourth distribution components are provided in total. The fourth distribution component includes a first connecting plate, a second branch pipe and a third branch pipe. The first connecting plate is connected to the second branch pipe and the third branch pipe respectively through the first connecting pipe, and the second branch pipe and the third branch pipe have the same structure.
[0015] Preferably, the first distribution assembly, the second distribution assembly and the third distribution assembly are all composed of a first main pipe, a first branch pipe and a first joint. Two first branch pipes are provided, and both first branch pipes are connected to the first main pipe. Each first branch pipe is provided with five first joints, and the five first joints are respectively connected to five fourth distribution assemblies.
[0016] Preferably, the fifth distribution assembly includes a second connecting plate and a second main pipe, the second connecting plate and the second main pipe are connected via a second connecting pipe, there are ten second connecting pipes in total, the ten second connecting pipes are respectively connected to ten recovery interfaces, and the second main pipe is connected to a third main pipe.
[0017] Preferably, adjusting feet and rollers are installed at the bottom end of the rack, and a heat sink is installed at the top end of the rack.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. Connect the medium output interface and the recovery interface to the mold. The steam pipe is responsible for heating the mold; the compressed air pipe is responsible for cleaning the mold water channel; the cooling water pipe is responsible for cooling the mold; there are ten medium output interfaces and recovery interfaces, which can realize the control of 10 temperature zones, and more temperature zones can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 It is a structural schematic diagram of the utility model;
[0022] Figure 2 This utility model Figure 1 A schematic diagram of the structure from another perspective;
[0023] Figure 3 It is a schematic diagram of the internal structure of the utility model;
[0024] Figure 4 The utility model Figure 3 Another perspective structural diagram;
[0025] Figure 5 It is a structural schematic diagram of the fourth distribution component of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the second distribution component of the utility model;
[0027] Figure 7 It is a structural schematic diagram of the fifth distribution component of the utility model;
[0028] Figure 8 It is a principle diagram of the utility model.
[0029] In the figure: 1, frame; 2, adjustment foot; 3, roller; 4, control cabinet; 5, compressed air pipe; 6, steam and cooling water discharge pipe; 7, steam pipe; 8, cooling water pipe; 9, medium output interface; 10, recovery interface; 11, water pump; 12, first distribution component; 13, second distribution component; 14, third distribution component; 15, fourth distribution component; 16, first valve; 17, fifth distribution component; 18, second valve; 19, heat sink; 131, first main pipe; 132, first branch pipe; 133, first joint; 151, first connecting plate; 152, first connecting pipe; 153, second branch pipe; 154, third branch pipe; 171, second connecting plate; 172, second main pipe; 173, second connecting pipe; 174, third main pipe. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.
[0031] See also Figure 1-8 In the embodiment of the utility model, a 10-temperature zone rapid cooling and heating mold temperature controller includes a frame 1 and a control cabinet 4, the bottom of the frame 1 is equipped with an adjusting foot 2 and a roller 3, the top of the frame 1 is equipped with a heat sink 19, a plurality of fourth distribution components 15 are installed in the frame 1, a fifth distribution component 17 is installed in the frame 1, a compressed air pipe 5, a steam and cooling water discharge pipe 6, a steam pipe 7 and a cooling water pipe 8 are installed on one side of the frame 1, and a medium output interface 9 and a recovery interface 10 are installed on the other side of the frame 1; the medium output interface and the recovery interface are connected to the mold, the steam pipe is responsible for heating the mold; the compressed air pipe is responsible for cleaning the mold waterway; the cooling water pipe is responsible for cooling the mold; ten medium output interfaces 9 and ten recovery interfaces 10 are provided, which can realize the control of 10 temperature zones, and more controlled temperature zones.
[0032] The steam and cooling water discharge pipe 6 is connected to the fifth distribution assembly 17;
[0033] The compressed air pipe 5 is connected to the third distribution component 14, and the third distribution component 14 is respectively connected to a plurality of fourth distribution components 15.
[0034] The steam pipe 7 is connected to the second distribution component 13, and the second distribution component 13 is respectively connected to a plurality of fourth distribution components 15;
[0035] The cooling water pipe 8 is connected to a water pump 11, and the water pump 11 is connected to a first distribution component 12 through a pipeline, and the first distribution component 12 is respectively connected to a plurality of fourth distribution components 15;
[0036] The plurality of fourth distribution components 15 are connected to the plurality of medium output interfaces 9;
[0037] The plurality of recovery interfaces 10 are all connected to the steam pipe 7 .
[0038] A first valve 16 is arranged between the third distribution component 14 and the fourth distribution component 15, a first valve 16 is arranged between the second distribution component 13 and the fourth distribution component 15, a first valve 16 is arranged between the first distribution component 12 and the fourth distribution component 15, and a second valve 18 is arranged between the recovery interface 10 and the steam pipe 7.
[0039] There are ten medium output interfaces 9 and ten recovery interfaces 10, and there are five fourth distribution components 15. The fourth distribution component 15 includes a first connecting plate 151, a second branch pipe 153 and a third branch pipe 154. The first connecting plate 151 is connected to the second branch pipe 153 and the third branch pipe 154 respectively through a first connecting pipe 152. The second branch pipe 153 and the third branch pipe 154 have the same structure.
[0040] The first distribution component 12, the second distribution component 13 and the third distribution component 14 are all composed of a first main pipe 131, a first branch pipe 132 and a first joint 133. There are two first branch pipes 132 in total, and the two first branch pipes 132 are connected to the first main pipe 131. Each of the first branch pipes is provided with five first joints 133, and the five first joints 133 are respectively connected to five fourth distribution components 15.
[0041] The fifth distribution component 17 includes a second connecting plate 171 and a second main pipe 172. The second connecting plate 171 and the second main pipe 172 are connected via a second connecting pipe 173. There are ten second connecting pipes 173 in total. The ten second connecting pipes 173 are respectively connected to ten recovery interfaces 10. The second main pipe 172 is connected to a third main pipe 174.
[0042] The working principle of the utility model is: the medium output interface and the recovery interface are connected to the mold, the steam pipe is responsible for heating the mold; the compressed air pipe is responsible for cleaning the mold waterway; the cooling water pipe is responsible for cooling the mold; the medium output interface 9 and the recovery interface 10 are both provided with ten, which can realize the control of 10 temperature zones, and the controlled temperature zones are more;
[0043] Heating the pipeline: open the gas control valve of the steam pipe, and open the gas control valve of the steam and cooling water discharge pipes;
[0044] Cooling to pipelines: open the gas-controlled valve of the cooling water pipe, and open the gas-controlled valve of the steam and cooling water discharge pipes;
[0045] Blow air into the pipeline: open the air control valve of the compressed air pipe, and open the air control valves of the steam and cooling water discharge pipes.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A 10-temperature zone rapid cooling and heating mold temperature controller, comprising a frame (1) and a control cabinet (4), characterized in that: A plurality of fourth distribution components (15) are installed in the frame (1), a fifth distribution component (17) is installed in the frame (1), a compressed air pipe (5), a steam and cooling water discharge pipe (6), a steam pipe (7) and a cooling water pipe (8) are installed on one side of the frame (1), and a medium output interface (9) and a recovery interface (10) are installed on the other side of the frame (1); The steam and cooling water discharge pipe (6) is connected to the fifth distribution component (17); The compressed air pipe (5) is connected to a third distribution component (14), and the third distribution component (14) is respectively connected to a plurality of fourth distribution components (15). The steam pipe (7) is connected to the second distribution component (13), and the second distribution component (13) is respectively connected to a plurality of fourth distribution components (15); The cooling water pipe (8) is connected to a water pump (11), the water pump (11) is connected to a first distribution component (12) through a pipeline, and the first distribution component (12) is respectively connected to a plurality of fourth distribution components (15); A plurality of the fourth distribution components (15) are connected to a plurality of medium output interfaces (9); The plurality of recovery interfaces (10) are all connected to the steam pipe (7).
2. A 10-temperature zone rapid cooling and heating mold temperature controller according to claim 1, characterized in that: A first valve (16) is arranged between the third distribution component (14) and the fourth distribution component (15), a first valve (16) is arranged between the second distribution component (13) and the fourth distribution component (15), a first valve (16) is arranged between the first distribution component (12) and the fourth distribution component (15), and a second valve (18) is arranged between the recovery interface (10) and the steam pipe (7).
3. A 10-temperature zone rapid cooling and heating mold temperature controller according to claim 1, characterized in that: Ten medium output interfaces (9) and recovery interfaces (10) are provided, and five fourth distribution components (15) are provided. The fourth distribution component (15) comprises a first connecting plate (151), a second branch pipe (153) and a third branch pipe (154). The first connecting plate (151) is connected to the second branch pipe (153) and the third branch pipe (154) respectively through a first connecting pipe (152). The second branch pipe (153) and the third branch pipe (154) have the same structure.
4. A 10-temperature zone rapid cooling and heating mold temperature controller according to claim 3, characterized in that: The first distribution component (12), the second distribution component (13) and the third distribution component (14) are all composed of a first main pipe (131), a first branch pipe (132) and a first joint (133); two first branch pipes (132) are provided, and the two first branch pipes (132) are connected to the first main pipe (131); each of the first branch pipes is provided with five first joints (133), and the five first joints (133) are respectively connected to five fourth distribution components (15).
5. A 10-temperature zone rapid cooling and heating mold temperature controller according to claim 3, characterized in that: The fifth distribution component (17) comprises a second connecting plate (171) and a second main pipe (172); the second connecting plate (171) and the second main pipe (172) are connected via a second connecting pipe (173); a total of ten second connecting pipes (173) are provided; the ten second connecting pipes (173) are respectively connected to ten recovery interfaces (10); the second main pipe (172) is connected to a third main pipe (174).
6. A 10-temperature zone rapid cooling and heating mold temperature controller according to claim 1, Features: The bottom end of the frame (1) is provided with an adjusting foot (2) and a roller (3). A heat sink (19) is installed on the top of the frame (1).
