Energy-saving and consumption-reducing injection molding machine

Abstract

The utility model relates to the technical field of injection molding machines, in particular to an energy-saving and consumption-reducing injection molding machine, which comprises a machine body, a charging barrel, a fixed mold and a fixed cavity arranged in the fixed mold, the exhaust holes are formed in the fixing film and the fixing cavity; the energy-saving pipe is arranged between the exhaust hole and the charging barrel; according to the energy-saving and consumption-reducing type injection molding machine, when a worker carries out injection molding work, plastic products can be cooled through cooperation of the energy-saving pipe and the cooling component, heat generated during cooling can be discharged to the bottom of the charging barrel along the energy-saving pipe, and then plastic is preheated; the heat loss of the part is reduced to a certain extent, and meanwhile, the driving part driven by water flow of the water inlet pipe also enables the heat transfer of the part to be more accurate, that is, synchronous starting is performed only when the plastic product needs to be cooled.

Description

Technical Field

[0001] The utility model relates to the technical field of injection molding machines, in particular to an energy-saving and consumption-reducing injection molding machine. Background Art

[0002] Injection molding machine, also known as injection molding machine or injection machine, can heat plastic and apply high pressure to molten plastic to make it eject and fill the mold cavity.

[0003] However, we found in actual use that when the molten material is injected into the closed mold, the air in the mold cavity and the barrel will be discharged through the exhaust hole. When the plastic product is solidified, some heat will also be dissipated outward through the exhaust hole, which cooperates with the cooling system to cool the plastic product. However, if this part of the heat is discharged directly, it will cause a certain degree of waste. For this reason, we propose an energy-saving and consumption-reducing injection molding machine. Utility Model Content

[0004] A technical problem to be solved by the present application is: how to design an energy-saving and consumption-reducing injection molding machine that avoids heat waste at the exhaust hole.

[0005] In order to solve the above technical problems, the present application provides an energy-saving and consumption-reducing injection molding machine, including a machine body, a barrel and a fixed mold, and also includes

[0006] a fixed cavity, wherein the fixed cavity is arranged in the fixed membrane;

[0007] An exhaust hole is provided on the fixed membrane and the fixed cavity;

[0008] An energy-saving pipe, which is arranged between the exhaust hole and the barrel;

[0009] A cooling component is arranged on the machine body and is used to cooperate with the energy-saving pipe to cool the plastic products.

[0010] In some embodiments, the cooling component includes a cold water tank and an intermediate box arranged on the machine body, a water pump is arranged in the cold water tank, a water inlet pipe is arranged on the water pump, a plurality of interconnected cooling pipes are arranged in the fixed cavity, a drain pipe is arranged on the intermediate box, and the water inlet pipe and the drain pipe are respectively connected to the cooling pipes located at both ends.

[0011] In some embodiments, an installation box is provided on the outer side of the fixed mold close to the water inlet pipe, the installation box is connected to the exhaust hole, and a vent hole is opened on the installation box. The installation box is provided with a driving component used in conjunction with the water inlet pipe, which is used to transfer the heat in the exhaust hole to the barrel when the plastic product is cooled.

[0012] In some embodiments, the driving component includes fan blades arranged in an installation box, the installation box is provided with a transmission component for driving the fan blades to rotate, the water inlet pipe is provided with a connecting pipe connected to the water inlet pipe, and the connecting pipe is provided with an energy-saving component for driving the transmission component to work when water flows into the water inlet pipe.

[0013] In some embodiments, the transmission member includes a transmission shaft 1 rotatably arranged in an installation box, a transmission shaft 2 rotatably arranged in the installation box near the exhaust hole, pulleys are arranged on both the transmission shaft 1 and the transmission shaft 2, a synchronous belt is arranged between the two pulleys, and the fan blades are arranged on the transmission shaft 2.

[0014] In some embodiments, the energy-saving component includes a main shaft rotatably arranged in a connecting tube through a sealed bearing, a water wheel blade is arranged on the main shaft, one side of the water wheel blade faces the water inlet pipe, one end of the main shaft extends to the inside of the installation box, and the main shaft and the transmission shaft are respectively provided with bevel gears for use with each other.

[0015] In some embodiments, the energy-saving pipe is sheathed with a thermal insulation layer on the outside.

[0016] In some embodiments, a conical tube is sleeved on the outer side of the barrel, one end of the energy-saving tube is connected to the conical tube, and a through hole is opened at one end of the conical tube away from the energy-saving tube.

[0017] It can be seen from the above technical solutions that, compared with the prior art, the utility model discloses an energy-saving and consumption-reducing injection molding machine, which has the following beneficial effects:

[0018] 1. When the staff is performing injection molding, they can use the cooperation of energy-saving pipes and cooling components to cool the plastic products, and discharge the heat generated during cooling to the bottom of the barrel along the energy-saving pipes, thereby preheating the plastics, and to a certain extent, reducing the loss of this part of heat;

[0019] 2. The driving components driven by the water flow of the water inlet pipe also make the heat transfer of this part more accurate, that is, it is started synchronously only when the plastic products need to be cooled. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 For this utility model Figure 1 Another structural diagram;

[0023] Figure 3 For this utility model Figure 2 Schematic diagram of the local cross-section structure;

[0024] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of the middle A area;

[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the fixed cavity of the utility model;

[0026] Figure 6 This is a schematic structural diagram of Example 2 of the utility model.

[0027] In the figure: 1. body; 2. barrel; 3. fixed mold; 4. cooling component; 41. cold water tank; 42. intermediate box; 43. water inlet pipe; 44. cooling pipe; 45. drain pipe; 5. driving component; 51. fan blade; 52. connecting pipe; 6. transmission component; 61. transmission shaft 1; 62. transmission shaft 2; 63. pulley; 64. synchronous belt; 7. energy-saving component; 71. main shaft; 72. water wheel blade; 73. bevel gear; 8. fixed cavity; 9. exhaust hole; 10. energy-saving pipe; 11. installation box; 12. air vent; 13. cone tube; 14. through hole; 15. insulation layer. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1

[0030] See also Figure 1-5 , the utility model provides a technical solution:

[0031] An energy-saving and consumption-reducing injection molding machine includes a machine body 1, a barrel 2 and a fixed mold 3. The machine body 1 and the barrel 2 are both common structures, and no further description is given here. The fixed mold is also a common structure, but the cooling component 4 inside the fixed mold is appropriately adjusted to cooperate with the energy-saving pipe 10 to improve the heat utilization of the cooling pipe 44.

[0032] A fixed cavity 8, the fixed cavity 8 is arranged in the fixed membrane;

[0033] An exhaust hole 9 is provided on the fixed film and the fixed cavity 8;

[0034] An energy-saving tube 10, which is arranged between the exhaust hole 9 and the barrel 2;

[0035] The cooling component 4 is arranged on the machine body 1 and is used to cooperate with the energy-saving pipe 10 to cool the plastic products.

[0036] The cooling component 4 includes a cold water tank 41 and an intermediate tank 42 arranged on the machine body 1. A water pump is arranged in the cold water tank 41, and a water inlet pipe 43 is arranged on the water pump. A plurality of interconnected cooling pipes 44 are arranged in the fixed cavity 8. A drain pipe 45 is arranged on the intermediate tank 42. The water inlet pipe 43 and the drain pipe 45 are respectively connected to the cooling pipes 44 located at both ends.

[0037] An installation box 11 is provided on the outer side of the fixed mold 3 near the water inlet pipe 43. The installation box 11 is connected to the exhaust hole 9, and a vent hole 12 is provided on the installation box 11. The installation box 11 is provided with a driving component 5 used in conjunction with the water inlet pipe 43, which is used to transfer the heat in the exhaust hole 9 to the barrel 2 when the plastic product is cooled;

[0038] The driving component 5 includes a fan blade 51 arranged in the installation box 11, and a transmission member 6 for driving the fan blade 51 to rotate is arranged in the installation box 11. A connecting pipe 52 connected to the water inlet pipe 43 is arranged on the water inlet pipe 43, and an energy-saving member 7 for driving the transmission member 6 to work when water enters the water inlet pipe 43 is arranged on the connecting pipe 52;

[0039] The transmission member 6 includes a transmission shaft 1 61 rotatably arranged in the installation box 11, a transmission shaft 2 62 rotatably arranged in the installation box 11 near the exhaust hole 9, a pulley 63 is arranged on the transmission shaft 1 61 and the transmission shaft 2 62, a synchronous belt 64 is arranged between the two pulleys 63, and the fan blade 51 is arranged on the transmission shaft 2 62;

[0040] The energy-saving member 7 includes a main shaft 71 rotatably arranged in the connecting pipe 52 through a sealed bearing, a water wheel blade 72 is arranged on the main shaft 71, one side of the water wheel blade 72 faces the water inlet pipe 43, one end of the main shaft 71 extends to the inside of the installation box 11, and the main shaft 71 and the transmission shaft 1 61 are respectively provided with bevel gears 73 used in conjunction with each other;

[0041] The outer side of the energy-saving pipe 10 is provided with a heat-insulating layer 15 .

[0042] When in use, the staff pours the plastic into the barrel 2. When starting work, the plastic in the barrel 2 is not preheated and directly enters the injection molding system. When the first plastic product is cooled, the water pump is started, and the water in the cold water tank 41 enters the cooling pipe 44 through the water inlet pipe 43, and is discharged from the drain pipe 45 into the intermediate box 42. During the process, the water wheel blade 72 in the connecting pipe 52 is impacted by the water flow and rotates, which drives the main shaft 71 to rotate, and the main shaft 71 drives the bevel gear 73 to rotate, and then drives another bevel gear 73 and the transmission shaft 1 61 to rotate. Under the action of the pulley 63 and the synchronous belt 64, the bottom transmission shaft 2 62 and the fan blade 51 are driven to rotate, so as to take away the heat generated by the plastic product and the heat in the cooling pipe 44, and transmit it to the bottom of the barrel 2 through the energy-saving pipe 10, so as to preheat the plastic at the bottom, so that the subsequent plastics are all preheated. The step reduces the loss of this part of heat to a certain extent, achieves energy saving and consumption reduction, and is conducive to the green development of the enterprise.

[0043] Example 2

[0044] See also Figure 6 Different from Example 1, a conical tube 13 is sleeved on the outer side of the barrel 2, one end of the energy-saving tube 10 is connected to the conical tube 13, and a through hole 14 is opened at one end of the conical tube 13 away from the energy-saving tube 10.

[0045] When in use, the staff pours the plastic into the barrel 2. When the work starts, the plastic in the barrel 2 is not preheated and directly enters the injection molding system. When the first plastic product cools down, the water pump starts, and the water in the cold water tank 41 enters the cooling pipe 44 through the water inlet pipe 43, and is discharged from the drain pipe 45 into the intermediate box 42. During the process, the water wheel blades 72 in the connecting pipe 52 are impacted by the water flow and rotate, which drives the main shaft 71 to rotate, and the main shaft 71 drives the bevel gear 73 to rotate, and then drives another bevel gear 73 and the transmission shaft 61 to rotate. Under the action of the pulley 63 and the synchronous belt 64, the bottom transmission shaft 62 and the fan blade 51 are driven to rotate, so as to take away the heat generated by the plastic products and the heat in the cooling tube 44, and enter the conical tube 13 through the energy-saving tube 10, and then transfer it to the plastic in the barrel 2, but the gas will not blow the plastic directly, which can avoid the situation where the energy-saving tube 10 is blocked when there is no air in the energy-saving tube 10, so that the subsequent plastics are all preheated. To a certain extent, the loss of this part of heat is reduced, energy saving and consumption reduction are achieved, which is conducive to the green development of the enterprise.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0048] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An energy-saving and consumption-reducing injection molding machine, comprising a machine body (1), a barrel (2) and a fixed mold (3), characterized in that: Also includes A fixed cavity (8), wherein the fixed cavity (8) is arranged in the fixed membrane; An exhaust hole (9), wherein the exhaust hole (9) is formed on the fixed membrane and the fixed cavity (8); An energy-saving tube (10), wherein the energy-saving tube (10) is arranged between the exhaust hole (9) and the barrel (2); A cooling component (4) is arranged on the machine body (1) and is used to cooperate with the energy-saving pipe (10) to cool the plastic product.

2. The energy-saving and consumption-reducing injection molding machine according to claim 1, characterized in that: The cooling component (4) comprises a cold water tank (41) and an intermediate tank (42) arranged on the machine body (1); a water pump is arranged in the cold water tank (41); a water inlet pipe (43) is arranged on the water pump; a plurality of interconnected cooling pipes (44) are arranged in the fixed cavity (8); a drainage pipe (45) is arranged on the intermediate tank (42); the water inlet pipe (43) and the drainage pipe (45) are respectively connected to the cooling pipes (44) located at both ends.

3. The energy-saving and consumption-reducing injection molding machine according to claim 2 is characterized in that: An installation box (11) is arranged on the outer side of the fixed mold (3) near the water inlet pipe (43), the installation box (11) is connected to the exhaust hole (9), and an air vent (12) is opened on the installation box (11). A driving component (5) used in conjunction with the water inlet pipe (43) is arranged on the installation box (11) for transferring heat in the exhaust hole (9) to the barrel (2) when the plastic product is cooled.

4. The energy-saving and consumption-reducing injection molding machine according to claim 3 is characterized in that: The driving component (5) comprises a fan blade (51) arranged in an installation box (11), a transmission component (6) for driving the fan blade (51) to rotate is arranged in the installation box (11), a connecting pipe (52) connected to the water inlet pipe (43) is arranged on the water inlet pipe (43), and an energy-saving component (7) for driving the transmission component (6) to work when water is flowing into the water inlet pipe (43) is arranged on the connecting pipe (52).

5. The energy-saving and consumption-reducing injection molding machine according to claim 4 is characterized in that: The transmission member (6) comprises a transmission shaft 1 (61) rotatably arranged in the installation box (11), a transmission shaft 2 (62) rotatably arranged in the installation box (11) near the exhaust hole (9), a pulley (63) is arranged on both the transmission shaft 1 (61) and the transmission shaft 2 (62), a synchronous belt (64) is arranged between the two pulleys (63), and the fan blade (51) is arranged on the transmission shaft 2 (62).

6. The energy-saving and consumption-reducing injection molding machine according to claim 5, characterized in that: The energy-saving component (7) comprises a main shaft (71) rotatably arranged in a connecting pipe (52) via a sealed bearing, a water wheel blade (72) being arranged on the main shaft (71), one side of the water wheel blade (72) facing the water inlet pipe (43), one end of the main shaft (71) extending to the inside of the installation box (11), and bevel gears (73) for matching use are respectively arranged on the main shaft (71) and the transmission shaft (61).

7. The energy-saving and consumption-reducing injection molding machine according to claim 6, characterized in that: The energy-saving pipe (10) is sheathed on the outside with a heat-insulating layer (15).

8. The energy-saving and consumption-reducing injection molding machine according to claim 7, characterized in that: A conical tube (13) is sleeved on the outer side of the barrel (2), one end of the energy-saving tube (10) is connected to the conical tube (13), and a through hole (14) is opened at one end of the conical tube (13) away from the energy-saving tube (10).

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