Belt conveyor capable of reducing abrasion

The belt conveyor system addresses conveyor belt wear and size limitations in solar cell production by using rollers and real-time monitoring, enhancing durability and efficiency.

CN222248695UActive Publication Date: 2024-12-27HUAIAN JIETAI NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421153967.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing solar cell production processes rely on belt transmission with guide rail direction correction, causing friction and collisions that lead to conveyor belt wear and limited applicability for different sizes, and require manual inspection for maintenance.

Method used

A belt conveyor system with rollers, movable frames, limiting wheels, and real-time monitoring features, including a conveyor belt, side frames, limiting wheels, rotating shafts, micro motors, high-definition cameras, and cleaning mechanisms to correct panel direction, accommodate varying sizes, and monitor wear.

Benefits of technology

Reduces collisions and extends conveyor belt life, improves applicability for different sizes, and enhances production efficiency by reducing manual maintenance needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the belt conveyor comprises an equipment table and a conveying belt, sliding tables are installed on the two sides of the top of the equipment table, moving frames are installed on the portions, close to the front surface and the rear surface, of the tops of the sliding tables on the two sides, and the conveying belt is installed on the tops of the moving frames. A side frame is installed on the side, close to the conveying belt, of the movable frame, a limiting wheel is installed at the top in the side frame through a movable shaft, a baffle is installed on the adjacent side, close to the top, of the side frame, and an equipment groove is formed in the middle of the top in the movable frame. A belt conveyor capable of reducing abrasion solves the problems that at present, feeding and discharging in solar cell production only depend on belt conveying, the conveying direction is corrected through a guide rail, the solar cells can be rubbed and collided easily due to the fact that the direction is corrected through the guide rail, edge breakage of silicon wafers is caused, and the conveying belt is abraded. And the collision probability of the solar cells is reduced, so that the service life of the conveying belt is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar cell production, in particular to a belt conveyor with reduced wear. Background Art

[0002] Solar cells are devices that convert solar energy into electrical energy. They are usually made of semiconductor materials, the most common of which is silicon. When sunlight shines on solar cells, photons interact with atoms in the semiconductor, transferring the energy of light to electrons in the semiconductor, thereby generating electric current. With the continuous development of technology, the efficiency of solar cells continues to increase and the cost is gradually decreasing, which helps promote the application and popularization of solar power generation around the world. Belt conveyors are required in the production of solar cells.

[0003] At present, the loading and unloading of solar cell production only relies on belt transmission, and the transmission direction is corrected by guide rails. The direction correction of the guide rails will cause friction of the solar cell, which is easy to cause collision of the solar cell, and then cause the edge of the silicon wafer to collapse and cause wear of the conveyor belt. For this reason, we propose a belt conveyor that reduces wear. Utility Model Content

[0004] The utility model aims to provide a belt conveyor with reduced wear, so as to achieve the effect of correcting the solar cell panel by rollers, so as to solve the problem that the current production of solar cell sheets only relies on belt transmission for loading and unloading, and the transmission direction is corrected by guide rails, and the correction direction of the guide rails will cause friction of the solar cell sheets, which is easy to cause collision of the solar cell sheets, and then cause the edge of the silicon sheet to collapse, and cause the conveyor belt to wear.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt conveyor with reduced wear, comprising an equipment table and a conveyor belt, wherein slides are installed on both sides of the top of the equipment table, and moving frames are installed on the top of the slides on both sides near the front and rear surfaces, and a conveyor belt is installed on the top of the moving frame, and a side frame is installed on the side of the moving frame close to the conveyor belt, a limiting wheel is installed on the top of the side frame through a movable shaft, and a baffle is installed near the top on an adjacent side of the side frame.

[0006] Preferably, a moving plate is installed on one side of the bottom of the moving frame, a micro motor is installed on one side of the top of the equipment table close to the moving plate, and a rotating shaft is installed on the output shaft of the micro motor.

[0007] Preferably, the rotating shaft is sleeved inside the movable plate, the rotating shaft is threadedly connected to the movable plates on both sides, and the threads on the outer surface of the rotating shaft are arranged in reverse.

[0008] Preferably, a control box is installed on the top of the equipment table close to the micro motor, and an alarm is installed in the middle of one side of the control box.

[0009] Preferably, an equipment slot is provided in the middle of the top of the mobile frame, support seats are installed on both sides of the bottom of the equipment slot, a spring column is sleeved on the top of the support seat, an extrusion plate is installed on the top of the spring column, and a cleaning cotton is installed on the top of the extrusion plate.

[0010] Preferably, a spring groove is provided inside the support seat at the bottom of the spring column, and a spring is installed inside the spring groove.

[0011] Preferably, a high-definition camera is installed in the middle of the bottom of the equipment slot, a fill light is installed on the outer surface of the high-definition camera at the bottom of the equipment slot, and the high-definition camera is electrically connected to the control box.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model achieves the effect of correcting the solar cell panel by using rollers by arranging a conveyor belt, a side frame and a limiting wheel. A movable frame is arranged on the top of the slide table on both sides near the front and rear surfaces, a conveyor belt is arranged on the top of the movable frame, a side frame is arranged on the side of the movable frame close to the conveyor belt, and a limiting wheel is arranged on the top of the side frame through a movable shaft to solve the problem that the current production of solar cell panels only relies on belt transmission for loading and unloading, and the transmission direction is corrected by the guide rail. The correction direction of the guide rail will cause friction of the solar cell panels, which is easy to cause the solar cell panels to collide, and then cause the silicon wafer to collapse and cause the conveyor belt to wear. The collision probability of the solar cell panels is reduced, thereby ensuring the service life of the conveyor belt.

[0014] 2. The utility model achieves the effect of conveniently conveying solar panels of different sizes by arranging a rotating shaft, a micro motor, a movable plate and a movable frame. The movable plate is arranged on one side of the bottom of the movable frame, and the micro motor is arranged on the top of the equipment table close to the movable plate. The rotating shaft is arranged on the output shaft of the micro motor, and the rotating shaft is sleeved inside the movable plate. The rotating shaft is screwed and connected with the movable plates on both sides. The threads on the outer surface of the rotating shaft are reversely arranged to solve the problem that the existing solar cell conveying mechanism adopts a fixed setting, cannot convey solar cells of different sizes, and has poor applicability, thereby improving the applicability of the solar cell conveying mechanism.

[0015] 3. The utility model achieves the effect of real-time monitoring of the wear status of the conveyor belt by arranging cleaning cotton, high-definition camera, control box and alarm. Support seats are arranged on both sides of the bottom of the equipment slot, spring columns are sleeved on the top of the support seats, extrusion plates are arranged on the top of the spring columns, cleaning cotton is arranged on the top of the extrusion plate, and a high-definition camera is arranged in the middle of the bottom of the equipment slot to solve the problem that the existing conveyor belt needs to be manually stopped regularly to observe and repair the surface of the conveyor belt during use, which affects the production efficiency of solar cells. The time required for the maintenance of the conveyor belt is reduced, thereby improving the production efficiency of solar cells. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 for Figure 1 The enlarged structural diagram of A;

[0018] Figure 3 It is a partial cross-sectional structural schematic diagram of the mobile frame of the utility model;

[0019] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of B.

[0020] Figure numerals: 1. Equipment table; 2. Side frame; 3. Slide; 4. Conveyor belt; 5. Baffle; 6. Limiting wheel; 7. Mobile frame; 8. Rotating shaft; 9. Micro motor; 10. Control box; 11. Alarm; 12. Moving plate; 13. Equipment slot; 14. High-definition camera; 15. Fill light; 16. Cleaning cotton; 17. Support seat; 18. Spring; 19. Spring slot; 20. Spring column; 21. Extrusion plate. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments. Embodiment 1

[0022] like Figure 1 and Figure 2As shown, in order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt conveyor with reduced wear, including an equipment table 1 and a conveyor belt 4, slides 3 are installed on both sides of the top of the equipment table 1, and moving frames 7 are installed on the top of the slides 3 on both sides near the front and rear surfaces, the conveyor belt 4 is installed on the top of the moving frame 7, and a side frame 2 is installed on the side of the moving frame 7 close to the conveyor belt 4, and a limiting wheel 6 is installed on the top of the side frame 2 through a movable shaft, and the product is squeezed and limited by the set limiting wheel 6, a baffle 5 is installed on the adjacent side of the side frame 2 near the top, a moving plate 12 is installed on one side of the bottom of the moving frame 7, a micro motor 9 is installed on the top of the equipment table 1 near the moving plate 12, and a rotating shaft 8 is installed on the output shaft of the micro motor 9, and the rotating shaft 8 is threadedly screwed with the moving plates 12 on both sides, and the threads on the outer surface of the rotating shaft 8 are set in reverse, and the moving plates 12 on both sides are driven to move by the set rotating shaft 8, thereby driving the moving frame 7 to move.

[0023] The working principle of a belt conveyor with reduced wear based on Example 1 is: after the utility model is installed, the micro motor 9 is started according to the width of the product, and the rotating shaft 8 is driven to rotate by the micro motor 9, and the movable plate 12 is driven to move by the rotating shaft 8, and the movable frames 7 on both sides are driven to move by the movable plate 12, so as to adjust the positions of the movable frames 7 on both sides, so that the product can be placed on the top of the conveyor belt 4, and then the conveyor belt 4 is used to drive the product to be transmitted, and at the same time, the product is limited by the set limiting wheel 6, so as to ensure the normal transmission of the product, reduce the probability of product deviation, and thus extend the service life of the conveyor belt 4. At this point, the working process of this equipment is completed. Embodiment 2

[0024] like Figure 3 and Figure 4 As shown, the utility model proposes a belt conveyor with reduced wear. Compared with the first embodiment, this embodiment also includes: an equipment groove 13 is provided at the middle position of the top inside the movable frame 7, support seats 17 are installed on both sides of the bottom inside the equipment groove 13, a spring column 20 is sleeved on the top of the support seat 17, an extrusion plate 21 is installed on the top of the spring column 20, and a cleaning cotton 16 is installed on the top of the extrusion plate 21, and the outer surface of the conveyor belt 4 is cleaned by the provided cleaning cotton 16.

[0025] like Figure 3 As shown, a spring groove 19 is provided inside the support seat 17 at the bottom of the spring column 20, and a spring 18 is installed inside the spring groove 19. A control box 10 is installed on the top of the equipment platform 1 close to the micro motor 9, and an alarm 11 is installed in the middle of one side of the control box 10. A high-definition camera 14 is installed in the middle of the bottom of the equipment groove 13, and a fill light 15 is installed on the outer surface of the high-definition camera 14 at the bottom of the equipment groove 13 to facilitate the high-definition camera 14 to shoot the surface of the conveyor belt 4, and the high-definition camera 14 is electrically connected to the control box 10.

[0026] In this embodiment, when the conveyor belt 4 is in use, the spring column 20 is squeezed by the provided spring 18, and the squeezing plate 21 is squeezed by the spring column 20, so that the cleaning cotton 16 is pressed against the outer surface of the conveyor belt 4, and the outer surface of the conveyor belt 4 is cleaned by the cleaning cotton 16. At the same time, the conveyor belt 4 is photographed by the provided high-definition camera 14, and the video data is transmitted to the control box 10. When the conveyor belt 4 is found to be damaged, an alarm is sounded by the alarm 11, and the conveyor belt 4 is maintained in time.

[0027] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A belt conveyor with reduced wear, comprising an equipment platform (1) and a conveyor belt (4), characterized in that: Slides (3) are installed on both sides of the top of the equipment platform (1); mobile frames (7) are installed on the top of the slides (3) on both sides near the front and rear surfaces; a conveyor belt (4) is installed on the top of the mobile frame (7); a side frame (2) is installed on the side of the mobile frame (7) close to the conveyor belt (4); a limiting wheel (6) is installed on the top of the side frame (2) through a movable shaft; and a baffle (5) is installed on the adjacent side of the side frame (2) near the top.

2. A belt conveyor with reduced wear according to claim 1, characterized in that: A moving plate (12) is installed on one side of the bottom of the moving frame (7), a micro motor (9) is installed on the top of the equipment platform (1) close to the moving plate (12), and a rotating shaft (8) is installed on the output shaft of the micro motor (9).

3. A belt conveyor with reduced wear according to claim 2, characterized in that: The rotating shaft (8) is sleeved inside the moving plate (12), the rotating shaft (8) is threadedly connected to the moving plates (12) on both sides, and the threads on the outer surface of the rotating shaft (8) are arranged in opposite directions.

4. A belt conveyor with reduced wear according to claim 1, characterized in that: A control box (10) is installed on the top of the equipment platform (1) near the micro motor (9), and an alarm (11) is installed in the middle of one side of the control box (10).

5. A belt conveyor with reduced wear according to claim 1, characterized in that: An equipment slot (13) is provided at the middle of the top of the mobile frame (7), support seats (17) are installed on both sides of the bottom of the equipment slot (13), a spring column (20) is sleeved on the top of the support seat (17), an extrusion plate (21) is installed on the top of the spring column (20), and a cleaning cotton (16) is installed on the top of the extrusion plate (21).

6. A belt conveyor with reduced wear according to claim 5, characterized in that: A spring slot (19) is provided inside the support seat (17) at the bottom of the spring column (20), and a spring (18) is installed inside the spring slot (19).

7. A belt conveyor with reduced wear according to claim 5, characterized in that: A high-definition camera (14) is installed in the middle of the bottom of the equipment slot (13), and a fill light (15) is installed on the outer surface of the high-definition camera (14) at the bottom of the equipment slot (13). The high-definition camera (14) is electrically connected to the control box (10).

Citation Information

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