Insertion piece type ceramic roller

Through the design of the plug-in ceramic roller, the butt blocks and docking grooves of the support frame and the rotating shaft are used to achieve rapid docking, and the problems of rubber pad misalignment and roller shaking are solved through the electric motor, and the stability and use of the roller are improved. life.

CN222248844UActive Publication Date: 2024-12-27RIZHAO DONGYANG BEITE MASCH TECH CO LTD
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Patent Information

Application Number
CN202421090447.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In use, the rubber pad is easily misaligned and requires manual grinding and docking, which increases operating steps and labor. The uneven installation surface causes the roller to shake and tilt, affecting stability.

Method used

The plug-in ceramic roller is designed, and the butt block and docking groove of the support frame and the rotating shaft are used to achieve fast and stable butt. The roller is driven by an electric motor, combining the design of the rubber pad and the positioning block to ensure the stability of the rubber pad and the Install correctly.

Benefits of technology

The rubber pad is stable and convenient to replace and position the installation position, reduces manual operation, improves the stability and service life of the roller, and saves driving costs through electric motor drive.

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Abstract

The utility model provides an insertion piece type ceramic roller, which relates to the technical field of roller structures, and comprises a support frame, the support frame comprises a stabilizing rod, four groups of symmetrically distributed support structures are arranged at the bottom of the support frame, each support structure is composed of a support plate, an adjusting bolt and a threaded connection block, and a group of rollers are arranged at the bottom of the support plate. A roller is installed on the inner side of the supporting frame. The insertion piece type ceramic roller is composed of the roller body, the rubber pads, the insertion pieces and the ceramic blocks, the rubber pads are stable and convenient to use due to the arrangement of the insertion pieces, the problems that butt joint positions need to be pressed forcibly after butt joint of the rubber pads and need to be polished at present are solved, the insertion pieces facilitate replacement of the rubber pads, and the service life of the rubber pads is prolonged. The positioning blocks are arranged on the basis of the roller to position the mounting positions of the rubber pads and the inserting pieces, so that the rubber pads are prevented from being misplaced after being mounted.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller structures, in particular to an insert-type ceramic roller. Background Art

[0002] Ceramic rollers are a type of equipment commonly used in industrial production and are widely used in the fields of ceramics, glass, chemicals, building materials, etc. The outside of the ceramic roller is wrapped with a rubber belt, which can increase the grip of the conveyor belt and the roller, reduce the slippage of the conveyor belt, and thus better protect the roller and the conveyor belt and extend their service life. At present, ceramic rollers still have the following shortcomings when in use: First, the rubber pad is easily misplaced after being wrapped on the outside of the roller, and the joints of the rubber pad need to be polished and pressed, which requires manual polishing and repairing later, increasing the number of steps and labor required for disassembly and assembly of the rubber pad; second, when the installation surface is uneven, the ceramic roller is prone to shaking and tilting, affecting the stability of the ceramic roller conveying. Utility Model Content

[0003] The utility model discloses an insert-type ceramic roller. A support frame does not need to be installed. The rotation of the roller can be realized by controlling an electric motor. The roller can be quickly and firmly docked in cooperation with a docking block and a docking groove of a rotating shaft.

[0004] In a first aspect of the present disclosure, a plug-in ceramic roller is provided, which specifically includes a support frame, the support frame includes a stabilizing rod, four groups of symmetrically distributed support structures are installed at the bottom position of the support frame, the support structure is composed of a support plate, an adjusting bolt and a threaded connection block, a group of rollers are installed at the bottom position of the support plate, a roller is installed at the inner position of the support frame, and two stabilizing seats are installed at the upper position of the support frame with bolts, the roller includes a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft respectively pass through the interior of the stabilizing seat, a group of circumferentially distributed rubber pads and inserts are adhered to the outer side of the roller, a stabilizing frame is installed at one side with bolts, an electric motor is installed at one side with bolts on the stabilizing frame, and a movably connected connecting plate is installed at the outer position of the support frame.

[0005] Furthermore, the support frame is provided with a transverse stabilizing rod on the outer side of the bottom, the stabilizing rod is composed of a rectangular block and a bolt rod, and a connecting plate has a mounting hole corresponding to the rectangular block on one side, the rectangular block passes through the inside of the mounting hole, and a support spring and a nut are installed on the outside of the bolt rod.

[0006] Furthermore, the connection plate is provided with a cylindrical stabilizing block on one side, and the support frame is provided with a through hole corresponding to the stabilizing block on one side of the bottom.

[0007] Furthermore, a threaded hole is provided in the middle of the threaded connection block, and the adjusting bolt passes through the inside of the threaded hole and is rotatably connected to the top of the support plate.

[0008] Furthermore, the support frame is provided with a group of rectangular mounting grooves at the bottom, and the threaded connection blocks are installed inside the mounting grooves.

[0009] Furthermore, the drum is provided with a first rotating shaft and a second rotating shaft at the middle positions on both sides respectively. The first rotating shaft is provided with a group of docking grooves distributed in a ring shape on one side, and the second rotating shaft is provided with a group of docking blocks corresponding to the docking grooves on one side.

[0010] Furthermore, the roller is provided with two groups of symmetrically distributed positioning blocks on the basis of the outer side surface, and the two sides of the insert respectively extend to the inner position of the positioning blocks, and the rubber pad and the insert are respectively provided with a group of pressing blocks on both sides, and the pressing blocks and the sides of the rubber pad are fitted together. The rubber pad is provided with a group of inclined patterns on the basis of the outer side surface, and the rubber pad is also provided with a group of installation grooves on the basis of the outer side surface, and ceramic blocks are installed inside the installation grooves.

[0011] The utility model provides an insert-type ceramic roller, which has the following beneficial effects:

[0012] 1. The utility model is provided with a roller, a rubber pad, an insert, and a ceramic block to form an insert-type ceramic roller. The setting of the insert achieves a stable and convenient effect on the rubber pad, which solves the problem that the current rubber pad needs to be pressed hard at the joint and needs to be polished after the joint. The insert also facilitates the replacement of the rubber pad. At the same time, a positioning block is set on the basis of the roller to locate the installation position of the rubber pad and the insert, so as to avoid misalignment of the rubber pad after installation.

[0013] 2. The utility model sets two rotating shafts on the basis of the roller, and sets docking blocks and docking grooves on the basis of the rotating shafts. After the docking blocks and docking grooves are engaged, the rollers can be connected in series. A group of rollers can be driven to rotate simultaneously by an electric motor, which saves the driving cost of a group of rollers. In addition, a connecting plate is set to further stabilize the connected rollers. The connecting plate is provided with spring supports on the outside, and a rectangular block is set to position the connecting plate at 90 degrees, so as to achieve the effect of stabilizing the connecting plate after unfolding and storing.

[0014] 3. The utility model provides a support frame to stabilize the roller. A support structure is provided on the basis of the support frame. The support structure includes a support plate, an adjusting bolt, a threaded connection block, and a roller. The adjusting bolt is rotated to stabilize and level the support frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture:

[0018] Figure 1 The schematic diagram of the shaft side structure of the ceramic roller after assembly of the present application is shown;

[0019] Figure 2 The schematic diagram of the axle side structure of the ceramic roller after docking of the present application is shown;

[0020] Figure 3 This application shows Figure 1 A schematic diagram of the axle side structure from an upward angle;

[0021] Figure 4 A schematic diagram of the split shaft side structure of the ceramic drum and accessories of the present application is shown;

[0022] Figure 5 The axial schematic diagram of the cross-section structure of the rubber pad, the insert and the connecting plate of the present application is shown;

[0023] Figure 6 A schematic diagram of the partially cut-away axial structure of the drum and support frame of the present application is shown;

[0024] Figure 7 This application shows Figure 5 A schematic diagram of the enlarged structure at point A;

[0025] Figure 8 This application shows Figure 6 A schematic diagram of the enlarged structure at B;

[0026] Fig. 9 This application shows Figure 6 A schematic diagram of the enlarged structure at C;

[0027] List of reference numerals:

[0028] 1. Support frame; 101. Stabilizing rod;

[0029] 2. Support structure; 201. Support plate; 202. Adjusting bolt; 203. Threaded connection block;

[0030] 3. Drum; 301. first rotating shaft; 302. second rotating shaft;

[0031] 4. Stable seat;

[0032] 5. Rubber pad;

[0033] 6. Insert;

[0034] 7. Stable frame;

[0035] 8. Electric motor;

[0036] 9. Connecting plate. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1:

[0038] like Figures 1 to 9 As shown, the utility model proposes an insert-type ceramic roller, including a support frame 1, the support frame 1 includes a stabilizing rod 101, and four groups of symmetrically distributed support structures 2 are installed at the bottom position of the support frame 1. The support structure 2 is composed of a support plate 201, an adjusting bolt 202 and a threaded connection block 203. The threaded connection block 203 has a threaded hole in the middle position, and the adjusting bolt 202 passes through the inside of the threaded hole and is rotatably connected to the top of the support plate 201. With the cooperation of the threaded hole, the adjusting bolt 202 and the threaded connection block 203 are threadedly connected. A group of rectangular mounting grooves are opened at the bottom position of the support frame 1, and the threaded connection block 203 is installed in the inside of the mounting groove. The mounting groove realizes the effect of hiding the threaded connection block 203 and circumferential positioning. The setting of the mounting groove facilitates the disassembly and assembly of the threaded connection block 203. A group of rollers are installed at the bottom position of the support plate 201, and the overall coordination roller is convenient for movement.

[0039] In the present disclosure, Figures 1 to 9 As shown, a roller 3 is installed at the inner position of the support frame 1, and two stabilizing seats 4 are installed at the upper position of the support frame 1 with the cooperation of bolts. The roller 3 includes a first rotating shaft 301 and a second rotating shaft 302. The first rotating shaft 301 and the second rotating shaft 302 pass through the interior of the stabilizing seat 4 respectively, and the stabilizing seat 4 stabilizes the rotational position of the first rotating shaft 301 and the second rotating shaft 302.

[0040] In the present disclosure, Figures 1 to 9As shown, a group of surrounding rubber pads 5 and inserts 6 are adhered to the outer side surface of the roller 3. Two groups of symmetrically distributed positioning blocks are provided on the basis of the outer side surface of the roller 3. The two sides of the inserts 6 extend to the inner positions of the positioning blocks respectively. The positioning blocks achieve the effect of positioning the installation position of the inserts 6. The rubber pads 5 and the inserts 6 are respectively provided with a group of pressing blocks on both sides. The pressing blocks and the sides of the rubber pads 5 fit together. After the inserts 6 are stabilized, they cooperate with the pressing blocks to achieve the effect of tightening the sides of the rubber pads 5. The material of the rubber pads 5 is selected from rubber material. The rubber pads 5 are provided with a group of inclined patterns on the basis of the outer side surface. The rubber pads 5 are also provided with a group of installation grooves on the basis of the outer side surface. The inside of the installation grooves A ceramic block is installed, and a stabilizing frame 7 is installed on one side of the support frame 1 with bolts, and an electric motor 8 is installed on one side of the stabilizing frame 7 with bolts. A first rotating shaft 301 and a second rotating shaft 302 are respectively provided in the middle positions on both sides of the drum 3. The first rotating shaft 301 has a group of docking grooves distributed in a ring shape on one side, and the second rotating shaft 302 has a group of docking blocks corresponding to the docking grooves on one side. The arrangement of the docking blocks and the docking grooves facilitates the docking of the drum 3. After the docking blocks and the docking grooves are engaged, the effect of the drums 3 being connected in series is achieved. A group of drums 3 can be driven to rotate at the same time by an electric motor 8, which saves the driving cost of a group of drums 3.

[0041] In the present disclosure, Figures 1 to 9 As shown, a movably connected connecting plate 9 is installed at the outer position of the support frame 1, and a cylindrical stabilizing block is provided on one side of the connecting plate 9. A through hole corresponding to the stabilizing block is opened on one side of the bottom of the support frame 1. When the stabilizing block is installed inside the through hole, it cooperates with the connecting plate 9 to achieve the stabilization effect of a group of ceramic rollers 3, and a group of ceramic rollers 3 can rotate stably and synchronously. A horizontal stabilizing rod 101 is provided on the outer side surface of the bottom of the support frame 1. The stabilizing rod 101 consists of a rectangular block and a bolt rod. A mounting hole corresponding to the rectangular block is opened on one side of the connecting plate 9. The rectangular block passes through the inside of the mounting hole. The rectangular block achieves the effect of ninety-degree circumferential positioning of the connecting plate 9. When the connecting plate 9 is pushed to the position of the bolt rod, it can be effectively rotated, which is convenient for the expansion and storage of the connecting plate 9. A supporting spring and a nut are installed on the outside of the bolt rod. The supporting spring pushes the connecting plate 9 and the bottom of the support frame 1 to fit together. Embodiment 2:

[0042] Based on Example 1, refer to Figures 1 to 9 As shown, a bearing needs to be installed on the inner side of the stabilizing seat 4 . The model of the stabilizing seat 4 is selected according to needs. The bearing enables the roller 3 , the first rotating shaft 301 , and the second rotating shaft 302 to rotate smoothly.

[0043] The working principle of this embodiment is as follows: when installing the roller 3, first install a group of stabilizing seats 4 on the outside of the first rotating shaft 301 and the second rotating shaft 302 respectively, then install the stabilizing seats 4 on the top of the support frame 1 with bolts to stabilize the roller 3, install the ceramic block on the inside of the rubber pad 5, then adhere the rubber pad 5 to the outside of the roller 3 with special glue to stabilize it, then install the insert 6 on the edge of the rubber pad 5 to tighten the rubber pad 5.

[0044] When the roller 3 is used, the adjusting bolt 202 is firstly rotated to level the roller 3, and the electric motor 8 is controlled to drive the roller 3 to rotate, and the material to be processed is placed on the outer side of the roller 3 for processing.

[0045] When a group of rollers 3 are butted together, the first rotating shaft 301 and the second rotating shaft 302 are first butted together, and then the connecting plate 9 is unfolded to stabilize the rollers 3 , thereby completing the butt connection of the group of rollers 3 .

Claims

1. An insert-type ceramic roller, comprising a support frame (1), a support structure (2) and a roller (3); characterized in that: The support structure (2) comprises: a support plate (201), an adjusting bolt (202) and a threaded connection block (203); the support frame (1) comprises a stabilizing rod (101); four groups of symmetrically distributed support structures (2) are installed at the bottom of the support frame (1); a group of rollers are installed at the bottom of the support plate (201); a roller (3) is installed at the inner side of the support frame (1); two stabilizing seats (4) are installed at the upper position of the support frame (1) in cooperation with bolts; the roller (3) comprises a first rotating shaft (301) and a second rotating shaft (302); the first rotating shaft (301) and the second rotating shaft (302) respectively pass through the interior of the stabilizing seat (4); a group of surrounding rubber pads (5) and inserts (6) are adhered to the outer side of the roller (3); a stabilizing frame (7) is installed at one side of the support frame (1) in cooperation with bolts; an electric motor (8) is installed at one side of the stabilizing frame (7) in cooperation with bolts; and a movable connecting plate (9) is installed at the outer position of the support frame (1).

2. The insert-type ceramic roller according to claim 1, characterized in that: The support frame (1) is provided with a transverse stabilizing rod (101) on the outer side of the bottom, the stabilizing rod (101) being composed of a rectangular block and a bolt rod, the connecting plate (9) having a mounting hole corresponding to the rectangular block formed on one side, the rectangular block passing through the inside of the mounting hole, and a supporting spring and a nut being mounted on the outer side of the bolt rod.

3. The insert-type ceramic roller according to claim 1, characterized in that: The connection plate (9) is provided with a stabilizing block on one side, and the support frame (1) is provided with a through hole corresponding to the stabilizing block at one side of the bottom.

4. The insert-type ceramic roller according to claim 1, characterized in that: The threaded connection block (203) has a threaded hole at a middle position, and the adjusting bolt (202) passes through the threaded hole and is rotatably connected to the top of the support plate (201).

5. The insert-type ceramic roller according to claim 1, characterized in that: The support frame (1) is provided with a group of installation grooves at the bottom, and the threaded connection blocks (203) are installed inside the installation grooves.

6. The insert-type ceramic roller according to claim 1, characterized in that: The drum (3) is provided with a first rotating shaft (301) and a second rotating shaft (302) at the middle positions of both sides, respectively; the first rotating shaft (301) is provided with a group of docking grooves on one side, and the second rotating shaft (302) is provided with a group of docking blocks corresponding to the docking grooves on one side.

7. The insert-type ceramic roller according to claim 1, characterized in that: The roller (3) is provided with two groups of symmetrically distributed positioning blocks on the basis of the outer side surface, and the two sides of the insert (6) extend to the inner side of the positioning blocks respectively. The rubber pad (5) and the insert (6) are provided with a group of pressing blocks on both sides respectively, and the pressing blocks and the sides of the rubber pad (5) are fitted together. The rubber pad (5) is provided with a group of inclined patterns on the basis of the outer side surface, and the rubber pad (5) is also provided with a group of installation grooves on the basis of the outer side surface, and ceramic blocks are installed inside the installation grooves.