Single freezing machine with cleaning function

By introducing water tanks, heating components, cleaning mechanisms and water blowing mechanisms into a single freezer, combined with stepper motors and belt transmission, the contamination problem of conveyor belts is solved, achieving higher cleanliness and food safety.

CN222248886UActive Publication Date: 2024-12-27QINGDAO HONGFU YINGSHUI FOODS CO LTD
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Patent Information

Application Number
CN202421149542.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the freezing process, existing single-freezers are prone to contamination of the conveyor belt due to oil pollution and other foreign objects, which affects the cleanliness of equipment and food safety.

Method used

A single freezer with cleaning function is designed, including a water tank, heating assembly, cleaning mechanism, pushing mechanism and water blowing mechanism. Foreign objects are collected through hot water flushing and filter plates, combined with stepper motor and belt transmission, to realize the conveyor belt Effective cleaning.

Benefits of technology

It significantly improves the cleanliness of the single freezer, reduces foreign matter residues and bacterial contamination, and extends the service life of the equipment and the safety of food.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of single freezing machines, and discloses a single freezing machine with a cleaning function, which comprises a machine frame and a single freezing mechanism arranged at the top of the machine frame, and further comprises a water tank arranged on one side of the machine frame, a cleaning mechanism is arranged on one side of the water tank, heating assemblies are arranged on two sides of an inner cavity of the water tank, and the cleaning mechanism is arranged on the cleaning mechanism. A filter plate is mounted above the inner cavity of the water tank; through cooperation of the heating assembly and the cleaning mechanism, hot water can be used for flushing the conveying belt of the single freezing mechanism, so that the surface of the conveying belt is cleaner, foreign matter left on the surface is reduced, water on the surface of the conveying belt of the single freezing mechanism can be cleaned under cooperation of the stepping motor and the water blowing mechanism, and the cleaning efficiency is improved. According to the single freezing machine, the filter plate is arranged on the surface of the single freezing machine, so that the situation that more water remains on the surface of the single freezing machine to affect subsequent use is avoided, foreign matter can be conveniently collected under cooperation of the filter plate and the pushing mechanism, and the problems that an existing single freezing machine is poor in self-cleaning degree and low in applicability during use are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of single freezers, in particular to a single freezer with a cleaning function. Background Art

[0002] IQF freezer is a highly efficient freezing equipment that can freeze a large number of products in a short time. IQF freezer is mainly suitable for frozen shrimp and some prepared foods, such as hamburgers, spring rolls, buns, dumplings, glutinous rice balls, etc. It can also be used for the rapid freezing of other aquatic products and meat sausages, sausages, and skewers.

[0003] Although most foods are placed on trays during the freezing process, when not frozen, the conveyor belt of the IQF freezer will be contaminated with foreign matter such as oil. When the conveyor belt moves the food for freezing, the foreign matter such as oil will also be frozen and adhere to the surface of the conveyor belt. Over time, this will cause more and more foreign matter to accumulate on the surface of the conveyor belt, which will not only affect the cleanliness of the IQF freezer itself, but also easily lead to bacterial contamination of the food that needs to be frozen, reducing the applicability of the IQF freezer. Utility Model Content

[0004] The purpose of the utility model is to provide a single freezer with a cleaning function to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a single freezing machine with a cleaning function, a frame and a single freezing mechanism installed on the top thereof, and also includes:

[0006] A water tank installed on one side of the frame, a cleaning mechanism is provided on one side of the water tank, heating components are installed on both sides of the inner cavity of the water tank, and a filter plate is installed above the inner cavity of the water tank;

[0007] A pushing mechanism is installed in the inner cavity of the water tank, a stepper motor is bolted to one side of the water tank, an output shaft of the stepper motor is fixedly connected to a driving belt pulley, a driven belt pulley is provided on one side of the frame, a water blowing mechanism is provided on one side of the driven belt pulley, and a stirring frame is fixedly connected to one side of the driving belt pulley.

[0008] Preferably, the cleaning mechanism includes a water pump bolted to one side of the water tank and a water distribution pipe connected to the water outlet thereof, and a nozzle is connected to the surface of the water distribution pipe.

[0009] Preferably, the pushing mechanism comprises mounting grooves provided on both sides above the inner cavity of the water tank and a movable block sliding on the inner wall thereof, and a scraper is fixedly connected to one side of the movable block.

[0010] Preferably, the water blowing mechanism comprises a supporting shell fixed to one side of the frame and a water blowing pipe connected to one side thereof, and fan blades are installed inside the supporting shell.

[0011] Preferably, one end of the stirring frame is fixedly connected to a bearing seat, and the other side of the bearing seat is fixedly connected to the inner wall of the water tank.

[0012] Preferably, the driving belt pulley and the driven belt pulley are connected via a timing belt drive, and the diameter of the driving belt pulley is greater than the diameter of the driven belt pulley.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can use hot water to rinse the single freezing mechanism conveyor belt through the cooperation of the heating component and the cleaning mechanism, so that its surface is cleaner and the foreign matter remaining on the surface is reduced; and with the cooperation of the stepping motor and the water blowing mechanism, the water on the surface of the single freezing mechanism conveyor belt can be cleaned, so as to avoid that a lot of water remains on the surface and affects the subsequent use; and with the cooperation of the filter plate and the pushing mechanism, foreign matter can be conveniently collected, and the situation that foreign matter is soaked in hot water and pollutes the water quality is reduced, which effectively improves the cleanliness of the single freezing machine and solves the problem that the existing single freezing machine has poor cleanliness and low applicability when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of a partial three-dimensional structure in the utility model;

[0017] Figure 3 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0018] Figure 4 It is a schematic diagram of a local three-dimensional cross-sectional structure in the utility model.

[0019] In the figure: 1. frame; 2. single freezing mechanism; 3. water tank; 4. cleaning mechanism; 41. water pump; 42. water distribution pipe; 43. nozzle; 5. heating component; 6. filter plate; 7. pushing mechanism; 71. mounting groove; 72. movable block; 73. scraper; 8. stepping motor; 9. driving belt pulley; 10. driven belt pulley; 11. water blowing mechanism; 111. supporting shell; 112. water blowing pipe; 113. fan blade; 12. stirring frame; 13. bearing seat. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4As shown, a single freezing machine with a cleaning function includes a frame 1, and the frame 1 is composed of a plurality of supporting legs and cross beams, under which the parts on its surface can be supported, so that the single freezing machine is convenient to use. A single freezing mechanism 2 is installed on the top of the frame 1, and the single freezing mechanism 2 is composed of a compressor, a condenser, an evaporator, a drying filter, and a conveying component. After the food is frozen, the frozen food can be moved out under the action of the conveying component, so as to facilitate the use of the single freezing machine. A water tank 3 is installed on one side of the frame 1, and water can be stored in the water tank 3. A cleaning mechanism 4 is arranged on one side of the water tank 3, and the cleaning mechanism 4 can discharge the water in the water tank 3 and rinse the conveyor belt inside the single freezing mechanism 2, so that the conveyor belt Foreign matter on the surface of the conveyor belt can be cleaned, which effectively improves the cleanliness of the conveyor belt of the single freezing mechanism 2. Heating components 5 are installed on both sides of the inner cavity of the water tank 3. The heating components 5 can heat the water inside the water tank 3 by themselves, and the cleaning effect of stubborn stains can be improved under the action of hot water, and the ice on the surface of the conveyor belt of the single freezing mechanism 2 can be melted, further improving the cleaning effect of the conveyor belt of the single freezing mechanism 2. A filter plate 6 is installed above the inner cavity of the water tank 3. Under this action, the water used to clean the conveyor belt of the single freezing mechanism 2 can be filtered, so that foreign matter can remain on the surface of the filter plate 6, avoiding the mixing of foreign matter and water to affect the use effect of the cleaning mechanism 4. The filter plate 6 is designed as a detachable structure, and under this action, it can be easily removed. The staff can take out the filter plate 6 for replacement or cleaning. The inner cavity of the water tank 3 is equipped with a pushing mechanism 7. Under the action of the pushing mechanism 7, foreign matter on the surface of the filter plate 6 can be easily collected, so that the foreign matter on the surface of the filter plate 6 can be gathered together, which is convenient for the staff to clean the foreign matter. A stepper motor 8 is bolted to one side of the water tank 3. The output shaft of the stepper motor 8 is fixedly connected to a driving belt pulley 9. A driven belt pulley 10 is provided on one side of the frame 1. The driving belt pulley 9 and the driven belt pulley 10 are connected by a timing belt drive. Under this action, the driven belt pulley 10 can also rotate when the driving belt pulley 9 rotates. A water blowing mechanism 11 is provided on one side of the driven belt pulley 10. The water blowing mechanism 11 can transport the single freezing mechanism 2 The residual water on the belt surface is cleaned, so that the surface of the conveyor belt of the single freezing mechanism 2 is cleaner, and the situation that more water remains and freezes occurs is avoided. A stirring frame 12 is fixedly connected to one side of the active belt pulley 9, and the other end of the stirring frame 12 penetrates into the interior of the water tank 3 and is rotatably connected to the inner wall of the penetration point. The stirring frame 12 is an irregular shape, under which the active belt pulley 9 can drive the stirring frame 12 to rotate when rotating. Under the action of the stirring frame 12, the water can be stirred, so that the water temperature inside the water tank 3 is more uniform, so as to avoid the situation that the water temperature is not uniform and affects the cleaning effect of the conveyor belt of the single freezing mechanism 2. One end of the stirring frame 12 is fixedly connected to a bearing seat 13, and the other side of the bearing seat 13 is fixedly connected to the inner wall of the water tank 3.Under this effect, the other end of the stirring frame 12 can be supported, so that the stirring frame 12 can be more stable when rotating. The diameter of the active belt pulley 9 is larger than the diameter of the driven belt pulley 10. Under this effect, after the active belt pulley 9 rotates one circle, the number of rotations of the driven belt pulley 10 is larger than that of the active belt pulley 9. Under this effect, not only can the cleaning effect of the water blowing mechanism 11 on the conveyor belt of the single freezing mechanism 2 be guaranteed, but also the stirring frame 12 can be prevented from being damaged due to excessive rotation.

[0022] The cleaning mechanism 4 includes a water pump 41 bolted to one side of the water tank 3, the water inlet of the water pump 41 penetrates into the interior of the water tank 3, the water outlet of the water pump 41 is connected to a water distribution pipe 42, the other end of the water distribution pipe 42 penetrates into the interior of the frame 1 and is fixedly connected thereto, the surface of the water distribution pipe 42 is connected to a nozzle 43, and the number of the nozzles 43 is several. Under this action, the water pump 41 can discharge water from the nozzle 43 through the water distribution pipe 42, so as to rinse the surface of the conveyor belt of the single freezing mechanism 2, so as to make the conveyor belt of the single freezing mechanism 2 cleaner.

[0023] The pushing mechanism 7 includes mounting grooves 71 opened on both sides above the inner cavity of the water tank 3, the inner wall of the mounting groove 71 is slidably connected with a movable block 72, one side of the movable block 72 is fixedly connected with a scraper 73, the surface of the scraper 73 is slidably connected to the surface of the water tank 3, under this action, the scraper 73 can be made more stable when moving, and the bottom of the scraper 73 is slidably connected to the top of the filter plate 6, under this action, the foreign matter on the surface of the filter plate 6 can be collected by moving the scraper 73, so that it is convenient for the staff to uniformly remove the foreign matter on the surface of the filter plate 6, which is more convenient.

[0024] The water blowing mechanism 11 includes a supporting shell 111, one side of the supporting shell 111 is fixedly connected to the surface of the frame 1, one side of the supporting shell 111 is connected to a water blowing pipe 112, the other end of the water blowing pipe 112 passes through the interior of the frame 1 and is fixedly connected thereto, a fan blade 113 is installed inside the supporting shell 111, one side of the fan blade 113 is fixedly connected to one side of the driven belt pulley 10, under this action, the fan blade 113 can be driven by the driven belt pulley 10 to rotate, so that it can accelerate the air, and then the air is blown toward the conveyor belt of the single freezing mechanism 2 with the cooperation of the supporting shell 111 and the water blowing pipe 112, so as to blow water on it and reduce the residual water on the surface of the conveyor belt of the single freezing mechanism 2.

[0025] It is worth noting that the technical features such as the rack 1 and the single freezing mechanism 2 proposed in this technical solution should be regarded as the prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected according to the conventional methods in the field, and this technical solution will not be further elaborated.

[0026] Working principle: First, when using the single freezing mechanism 2, turn on the heating component 5 to heat the water inside the water tank 3, and then turn on the water pump 41. Under the cooperation of the water pump 41, the water distribution pipe 42 and the nozzle 43, the conveyor belt of the single freezing mechanism 2 is flushed to make its surface cleaner. Then turn on the stepper motor 8. Under the action of the stepper motor 8, the stirring frame 12 can be driven to rotate through the active belt pulley 9, so that the water temperature inside the water tank 3 is more uniform, and the fan blades 113 can be rotated under the cooperation of the active belt pulley 9 and the driven belt pulley 10. Under the action of the fan blades 113, the air can be discharged through the water blowing pipe 112, so as to blow water on the surface of the conveyor belt of the single freezing mechanism 2 to reduce the residual water stains on its surface. When there are many foreign objects on the surface of the filter plate 6, the staff can gather the foreign objects on the surface of the filter plate 6 by moving the scraper 73, and then take out the foreign objects.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A single freezing machine with a cleaning function, comprising a frame (1) and a single freezing mechanism (2) mounted on the top thereof, characterized in that: Also includes: A water tank (3) is installed on one side of the frame (1), a cleaning mechanism (4) is provided on one side of the water tank (3), heating components (5) are installed on both sides of the inner cavity of the water tank (3), and a filter plate (6) is installed above the inner cavity of the water tank (3); A pushing mechanism (7) is installed in the inner cavity of a water tank (3); a stepping motor (8) is bolted to one side of the water tank (3); an output shaft of the stepping motor (8) is fixedly connected to a driving belt pulley (9); a driven belt pulley (10) is provided on one side of the frame (1); a water blowing mechanism (11) is provided on one side of the driven belt pulley (10); and a stirring frame (12) is fixedly connected to one side of the driving belt pulley (9).

2. The single freezer with cleaning function according to claim 1, characterized in that: The cleaning mechanism (4) comprises a water pump (41) bolted to one side of the water tank (3) and a water distribution pipe (42) connected to the water outlet thereof, and a nozzle (43) is connected to the surface of the water distribution pipe (42).

3. The single freezer with cleaning function according to claim 1, characterized in that: The pushing mechanism (7) comprises mounting grooves (71) provided on both sides above the inner cavity of the water tank (3) and a movable block (72) sliding on the inner wall thereof, and a scraper (73) is fixedly connected to one side of the movable block (72).

4. The single freezer with cleaning function according to claim 1, characterized in that: The water blowing mechanism (11) comprises a supporting shell (111) fixed to one side of the frame (1) and a water blowing pipe (112) connected to one side thereof, and a fan blade (113) is installed inside the supporting shell (111).

5. The single freezer with cleaning function according to claim 1, characterized in that: One end of the stirring frame (12) is fixedly connected to a bearing seat (13), and the other side of the bearing seat (13) is fixedly connected to the inner wall of the water tank (3).

6. The single freezer with cleaning function according to claim 1, characterized in that: The driving belt pulley (9) and the driven belt pulley (10) are connected via a timing belt transmission, and the diameter of the driving belt pulley (9) is greater than the diameter of the driven belt pulley (10).