Automatic sorting and arranging device suitable for long and thin hoses
By designing an automatic sorting and arrangement device, using lifting mechanism, sliding mechanism and motor drive, the problem of disorderly stacking of slender hoses is solved, efficient and orderly arrangement is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421162213.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the automated production of medical device consumables, the slender hose is difficult to achieve stable, fast and neat arrangement due to its small diameter, long length, soft texture and large number of disorderly stacking, which affects subsequent assembly.
An automatic sorting and arrangement device is designed, including a slender hose material box, pipe groove, pipe pressing plate, tube rack, vacuum suction nozzle group, pipe clamping gas jaw group, pipe selection mechanism, alignment mechanism and sensor. The lifting mechanism, sliding mechanism and motor drive realize automatic combing, suction, alignment and arrangement of elongated hoses.
It realizes efficient and orderly sorting and arrangement of a large number of disorderly stacked elongated hoses, improves production efficiency and facilitates subsequent process supply.
Smart Images

Figure CN222249069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic sorting and arranging device suitable for slender hoses. Background Art
[0002] In the field of automated production of medical device consumables, there is often a demand for feeding operations of slender hoses. Such slender hoses are usually small in diameter, long in length, soft in texture, and are stacked together in large quantities in a disorderly manner. In this case, it is difficult to arrange such slender hoses stably, quickly, and neatly for subsequent assembly. Utility Model Content
[0003] In order to solve the above problems, the utility model provides an automatic sorting and arranging device suitable for slender hoses, which aims to efficiently and orderly sort and arrange a large number of slender hoses in a disordered stacked state.
[0004] The utility model adopts the following technical solutions:
[0005] The slender hose material box is provided with a tube box and a tube trough which are arranged at the front and rear ends, and the tail end of the tube trough is connected with the front edge of the slender hose material box, wherein a tube pressing plate, a tube combing rack, a vacuum nozzle group and a tube clamping air claw group are respectively provided above the slender hose material box, and the tube pressing plate, the tube combing rack, the vacuum nozzle group and the tube clamping air claw group are respectively driven and connected with a first lifting mechanism, a second lifting mechanism, a third lifting mechanism and a fourth lifting mechanism which are correspondingly arranged above, and the tube clamping air claw group is also connected with a first sliding mechanism to drive the tube clamping air claw group to carry the slender hose and extend forward to be placed on the tube trough; a tube selection mechanism is provided above the front half of the tube trough, and the tube selection mechanism is driven and connected with a fifth lifting mechanism, and an alignment mechanism is provided at the front end of the tube trough, and the alignment mechanism is connected with a second sliding mechanism to drive the alignment mechanism to extend into each slot in the tube trough to align the front end of the slender hose.
[0006] A limiting pressure plate is provided above the rear half of the tube groove, and the limiting pressure plate is drivingly connected to the sixth lifting mechanism.
[0007] A sensor is arranged in the pipe groove at a position corresponding to each elongated hose.
[0008] The tube selection mechanism includes a mounting plate, two guide rails are mounted on the bottom surface of the mounting plate, pairs of sliders are slidably connected to the two guide rails, the pairs of sliders are equidistantly distributed along the guide rails, a connecting piece is bridged between the two pairs of sliders, a motor is mounted on the connecting piece, the output end of the motor is connected to a gear drive, the gear is meshed with a rack, the rack is located between the two guide rails and is arranged parallel to the two guide rails, a tube taking clamp is mounted at the bottom of each connecting piece, the number and position of the tube taking clamp corresponds to the slot positions of a plurality of slender hoses arranged in the tube slot.
[0009] The pipe groove and the alignment mechanism arranged at the front end of the pipe groove are installed on the support plate, a pipe arrangement mechanism is arranged at the front end of the support plate, and a moving mechanism is arranged at the bottom of the support plate.
[0010] A hoisting mechanism is arranged on the top of the selection and management mechanism.
[0011] The beneficial effects of the utility model are as follows: by adopting the utility model, a large number of slender hoses randomly stacked in a material box can be picked up at one time, and quickly arranged in order, so as to be conveniently supplied to subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 It is a structural diagram of the election management mechanism of the utility model;
[0014] In the figure: 1-slender hose, 2-slender hose material box, 3-vacuum suction nozzle group, 4-tube clamping air claw group, 5-tube pressing plate, 6-tube combing rack, 7-limiting pressing plate, 8-tube groove, 9-tube selecting mechanism, 10-alignment mechanism, 11-tube arrangement mechanism, 12-moving mechanism, 13-lifting mechanism, 14-support plate; 9.1-mounting plate, 9.2-guide rail, 9.3 rack, 9.4 slider, 9.5-gear, 9.6-tube taking claw, 9.7-motor, 9.8-connecting plate. DETAILED DESCRIPTION
[0015] The present embodiment provides an automatic sorting and arranging device for slender hoses, which is used to select and arrange slender hoses 1 from a slender hose material box 2. The automatic sorting and arranging device includes a slender hose material box 2 and a tube groove 8 arranged in front and back, and the tail end of the tube groove 8 is connected to the front edge of the slender hose material box 2, wherein a tube pressing plate 5, a tube combing rack 6, a vacuum suction nozzle group 3 and a tube clamping air gripper group 4 are respectively arranged above the slender hose material box 2, and the tube pressing plate 5, the tube combing rack 6, the vacuum suction nozzle group 3 and the tube clamping air gripper group 4 are respectively driven and connected with the first lifting mechanism, the second lifting mechanism, the third lifting mechanism and the fourth lifting mechanism correspondingly arranged above, and the tube clamping air gripper group 4 is also connected with the first sliding mechanism to drive the tube clamping air gripper group 4 to carry the slender hose and extend forward to be placed on the tube groove 8.
[0016] A pipe selection mechanism 9 is provided above the front half of the pipe groove 8, which is drivingly connected to the fifth lifting mechanism, and a hoisting mechanism 13 is provided on the top of the pipe selection mechanism 9; a limiting pressure plate 7 is provided above the rear half of the pipe groove 8, which is drivingly connected to the sixth lifting mechanism.
[0017] The front end of the tube groove 8 is provided with an alignment mechanism 10, which is connected to the second sliding mechanism to drive the alignment mechanism 10 to extend into each slot in the tube groove 8 to align the front ends of the elongated hoses. A sensor is provided in the tube groove 8 corresponding to the position of each elongated hose.
[0018] The pipe groove 8 and the alignment mechanism 10 provided at the front end of the pipe groove 8 are installed on a support plate 14 . A pipe arrangement mechanism 11 is provided at the front end of the support plate 14 , and a moving mechanism 12 is provided at the bottom of the support plate 14 .
[0019] The tube selection mechanism 9 comprises a mounting plate 9.1, on the bottom surface of which two guide rails 9.2 are mounted, on which sliders 9.4 arranged in pairs are slidably connected, and the sliders 9.4 arranged in pairs are distributed at equal distances along the guide rails 9.2, and a connecting piece 9.8 is bridged between the two sliders 9.4 arranged in pairs, on which a motor 9.7 is mounted, and an output end of the motor 9.7 is drivingly connected to a gear 9.5, and the gear 9.5 is meshed with a rack 9.3, and the rack 9.3 is located between the two guide rails 9.2 and is arranged parallel to the two guide rails 9.2, and a tube taking clamp 9.6 is mounted at the bottom of each connecting piece 9.8, and the number and position of the tube taking clamp 9.6 correspond to the slot positions of a plurality of slender hoses arranged in the tube slot 8.
[0020] Working process of this utility model:
[0021] 1. Put a large number of slender hoses 1 into the slender hose material box 2 manually. When putting them in, try to arrange the hoses neatly, but it is not required that the ends of the hoses are completely aligned. It is also allowed that a small number of hoses are tilted against each other;
[0022] Second, the first lifting mechanism controls the tube pressing plate 5 to press the tube downward, and the second lifting mechanism controls the tube combing frame 6 to move downward so that its toothed plate is inserted into the tube below, and combs the slender hose 1 from back to front; after combing, the tube pressing plate 5 and the tube combing frame 6 are lifted;
[0023] 3. The third lifting mechanism drives the vacuum suction nozzle group 3 to descend, and through the vacuum suction principle, randomly sucks the slender hose 1 in the slender hose material box 2, and lifts the vacuum suction nozzle group 3. At this time, the slender hose 1 will be sucked and lifted by the vacuum suction nozzle group 3; this suction action can be repeated 2 to 3 times to increase the success rate of sucking the tube; after repeating the action, it does not matter if there are still suction nozzles that have not sucked the thin tube, because the number of suction nozzles here is designed to be more than the required amount of tube material to be taken at one time;
[0024] Fourth, the fourth lifting mechanism drives the tube gripper group 4 to clamp the adsorbed elongated hose 1 and pull it forward through the first sliding mechanism to place it in the corresponding groove on the tube groove 8; the sixth lifting mechanism drives the limiting pressing plate 7 to descend to cover the elongated hose 1 in each groove;
[0025] Fifth, the second sliding mechanism drives the alignment mechanism 10 to move into the tube groove to align the end of the slender hose 1; after the end of the slender hose 1 is aligned, the limiting pressure plate 7 and the alignment mechanism 10 return to their original positions;
[0026] Sixth, there is a sensor at the position corresponding to each tube under the tube slot 8 to detect whether a slender hose 1 is fed into the slot;
[0027] 6. Control the tube-taking air gripper 9.6 on the tube-selecting mechanism 9 to pick up the required number of slender hoses 1 from the slots, and send them forward to the tube-discharging mechanism 11 through the hoisting mechanism 13. Then the moving mechanism 12 drives the tube-discharging mechanism 11 to send the neatly arranged slender hoses 1 to the required positions of the subsequent processes;
[0028] At this point, the automatic sorting and arranging process of the long and thin hoses is completed.
[0029] In the next cycle, for the positions where the slender hoses 1 are still stored in the tube groove 8 , the suction nozzles corresponding to the vacuum suction nozzle group 3 will no longer perform suction, so as to avoid the phenomenon of the slender hoses 1 being stacked in the tube groove 8 .
Claims
1. An automatic sorting and arranging device suitable for slender hoses, characterized in that: The invention comprises a slender hose material box (2) and a tube groove (8) arranged in front and back, wherein the rear end of the tube groove (8) is butted against the front end of the slender hose material box (2), wherein a tube pressing plate (5), a tube combing frame (6), a vacuum suction nozzle group (3) and a tube clamping air claw group (4) are respectively arranged above the slender hose material box (2), and the tube pressing plate (5), the tube combing frame (6), the vacuum suction nozzle group (3) and the tube clamping air claw group (4) are respectively driven by a first lifting mechanism, a second lifting mechanism, a third lifting mechanism and a fourth lifting mechanism correspondingly arranged above The tube gripper group (4) is also connected to the first sliding mechanism to drive the tube gripper group (4) to carry the slender hose and extend forward to be placed on the tube groove (8); a tube selection mechanism (9) is provided above the front half of the tube groove (8), and the tube selection mechanism (9) is drivingly connected to the fifth lifting mechanism; an alignment mechanism (10) is provided at the front end of the tube groove (8), and the alignment mechanism (10) is connected to the second sliding mechanism to drive the alignment mechanism (10) to extend into each slot in the tube groove (8) so that the front end of the slender hose is aligned.
2. The automatic sorting and arranging device for elongated hoses according to claim 1, characterized in that: A limiting pressure plate (7) is provided above the rear half of the tube groove (8), and the limiting pressure plate (7) is drivingly connected to the sixth lifting mechanism.
3. An automatic sorting and arranging device suitable for slender hoses according to claim 1 or 2, characterized in that: A sensor is provided in the tube groove (8) at a position corresponding to each elongated hose.
4. The automatic sorting and arranging device for elongated hoses according to claim 1, characterized in that: The tube selection mechanism (9) comprises a mounting plate (9.1), two guide rails (9.2) are mounted on the bottom surface of the mounting plate (9.1), and the two guide rails (9.2) are slidably connected with sliders (9.4) arranged in pairs, and the sliders (9.4) arranged in pairs are distributed at equal distances along the guide rails (9.2). A connecting piece (9.8) is bridged between the two sliders (9.4) arranged in pairs, and a motor (9.7) is mounted on the connecting piece (9.8), and the output end of the motor (9.7) is drivingly connected to a gear (9.5), and the gear (9.5) is meshed with a rack (9.3), and the rack (9.3) is located between the two guide rails (9.2) and is arranged parallel to the two guide rails (9.2). A tube taking clamp (9.6) is mounted on the bottom of each connecting piece (9.8), and the number and position of the tube taking clamp (9.6) correspond to the slot positions of a plurality of slender hoses arranged in the tube slot (8).
5. The automatic sorting and arranging device for elongated hoses according to claim 1, characterized in that: The pipe groove (8) and the alignment mechanism (10) arranged at the front end of the pipe groove (8) are installed on a support plate (14), a pipe arrangement mechanism (11) is arranged at the front end of the support plate (14), and a moving mechanism (12) is arranged at the bottom of the support plate (14).
6. The automatic sorting and arranging device for elongated hoses according to claim 1, characterized in that: A hanging mechanism (13) is provided on the top of the tube selection mechanism (9).
