No-clean capacitor aluminum shell detection structure
By designing the detection structure of the aluminum shell without cleaning capacitor, the guide channel and material pickup handle are used to achieve rapid handling and batch discharge of aluminum shells, which solves the problem of low efficiency of the discharge positioning device in the existing technology, and improves the processing of aluminum shells Efficiency and accuracy.
Patent Information
- Application Number
- CN202420449058.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing cutting positioning device used in capacitor aluminum shell processing has high structure cost and low efficiency, making it difficult to achieve batch cutting and precise positioning, which affects processing efficiency.
A cleaning capacitor aluminum shell detection structure including a mounting frame, conveying track, guide mechanism, material barrier mechanism and material withdrawal mechanism is designed. The rapid handling and batch discharge of aluminum shells are achieved through the guide channel and material withdrawal gripper, and the use of The guide plate, stop cylinder and vacuum nozzle guide, limit and grab the aluminum shell.
It improves the transmission work efficiency and processing efficiency of aluminum shells, realizes rapid separation and batch grabbing of aluminum shells, and improves processing accuracy and efficiency.
Smart Images

Figure CN222249084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum shell processing, and relates to a cleaning-free capacitor aluminum shell detection structure. Background Art
[0002] The aluminum shell of the no-cleaning capacitor is an important component of the aluminum shell capacitor. The aluminum shell capacitor is a common electronic component used to store charge and smooth current. Aluminum shell capacitors are often used in applications such as power filtering, coupling and voltage maintenance. Most of the existing unloading and positioning devices used in the processing of capacitor aluminum shells have a robot structure that is mostly fixed on a designated end of the conveying equipment. The working cost is high, and batch unloading of aluminum shells cannot be achieved, which easily slows down the overall processing progress, resulting in low overall processing efficiency. In addition, the positioning accuracy of the robot is relatively general, and it is difficult to achieve stable and continuous unloading and positioning work, which leads to the disadvantage that the overall processing effect is greatly affected. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a cleaning-free capacitor aluminum shell detection structure which can realize rapid handling and unloading of aluminum shells that have been detected, improve the working efficiency of aluminum shell transmission, and accelerate the transmission efficiency of aluminum shells.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model to solve its technical problems is:
[0005] A cleaning-free capacitor aluminum shell detection structure, comprising:
[0006] Mounting frame;
[0007] A conveying track is arranged on the mounting frame, and the conveying track is used to transport the aluminum shells that have completed the inspection;
[0008] A guide mechanism is arranged on the mounting frame, the guide mechanism comprises a guide frame, two guide plates are arranged on the guide frame, and a guide channel for transmitting the aluminum shell is formed between the two guide plates;
[0009] A material shifting mechanism is arranged on the guide channel, and is used to shift the aluminum shell on the guide channel;
[0010] A material blocking mechanism is arranged opposite to the guide mechanism, and is used to block and limit the aluminum shell on the conveying track;
[0011] The material picking mechanism is arranged above the conveying track. The material picking mechanism includes a material picking gripper and a driving assembly. The driving assembly is drivingly connected to the material picking gripper. The driving assembly drives the material picking gripper to grab and unload the aluminum shells on the conveying track in batches.
[0012] In one embodiment of the utility model, the conveying track includes a conveying frame and a conveying motor arranged on the conveying frame, transmission rollers are arranged at both ends of the conveying frame, the transmission rollers are connected by a transmission belt, one of the two transmission rollers is driven and connected to the conveying motor, and limiting plates are arranged around the conveying frame.
[0013] In one embodiment of the present utility model, the guide plate includes a support plate and an inclined plate, the inclined plate is obliquely arranged on the support plate, and the two guide plates form a bell-mouth structure.
[0014] In an embodiment of the present utility model, a detection frame is arranged on the guide frame, a detection sensor is arranged on the detection frame, an opening is arranged on the guide plate, and the opening is arranged corresponding to the detection sensor.
[0015] In one embodiment of the utility model, the material blocking mechanism includes a material blocking rack, the material blocking rack is arranged on the mounting rack, a material blocking cylinder is arranged on the material blocking rack, the piston rod end of the material blocking cylinder is drivingly connected to the material blocking plate, and the material blocking cylinder drives the material blocking plate to move to position the aluminum shell on the conveying track.
[0016] In one embodiment of the utility model, the material baffle plate includes a fixed plate, the fixed plate is arranged on a fixed frame, the fixed frame is drivingly connected to the material baffle cylinder, and material baffle inclined plates are arranged at both ends of the fixed plate, so that the material baffle plate has a V-shaped structure.
[0017] In an embodiment of the utility model, a support rod is arranged on the fixing frame, a support frame is arranged on the support rod, and rollers are arranged at both ends of the support frame.
[0018] In one embodiment of the utility model, the material picking gripper comprises a material picking plate, the material picking plate is arranged on a movable frame, and a plurality of vacuum suction nozzles are evenly arranged on the material picking plate.
[0019] In one embodiment of the utility model, the driving assembly includes a driving plate and a driving frame, the driving plate is slidably mounted on the driving frame, a driving cylinder is provided on the driving frame, the driving cylinder is drivingly connected to the driving plate, a lifting drive is provided on the driving plate, the lifting drive is drivingly connected to the moving frame, a guide rod is provided on the moving frame, a guide sleeve is provided on the driving plate, and the guide rod is passed through the guide sleeve.
[0020] In one embodiment of the utility model, the material diverting mechanism includes a material diverting rack, the material diverting rack is arranged on the mounting rack, the material diverting rack is provided with a material diverting rod, the material diverting rod is passed through the guide channel, and a material diverting plate is provided on the free end of the material diverting rack.
[0021] Beneficial effects of the utility model:
[0022] The utility model guides the aluminum shells that have completed the inspection through the guide channel formed between the two guide plates, and the conveying track drives the aluminum shells that have completed the inspection to be transmitted. The aluminum shells are transmitted to the picking mechanism after being stopped and limited by the material blocking mechanism, and the driving component drives the picking gripper to batch grab and unload the aluminum shells on the conveying track, so as to realize the rapid transportation and unloading of the aluminum shells that have completed the inspection, and can improve the working efficiency of the aluminum shell transmission; the material shifting mechanism performs the material shifting operation on the aluminum shells on the guide channel, so that the aluminum shells can be scattered and moved toward the direction of the material blocking plate, and each aluminum shell can be quickly separated, thereby accelerating the transmission efficiency of the aluminum shells. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The utility model is a schematic diagram of a cleaning-free capacitor aluminum shell detection structure.
[0024] Figure 2 It is a schematic diagram of the material blocking mechanism of the utility model.
[0025] Figure 3 It is a schematic diagram of the material taking mechanism of the utility model.
[0026] Explanation of the numbers in the figure: 1. Mounting frame; 11. Limiting plate; 12. Conveying motor; 13. Transmission belt; 2. Guide frame; 21. Guide plate; 211. Inclined plate; 22. Detection frame; 23. Detection sensor; 24. Opening; 3. Material shifting mechanism; 31. Material shifting frame; 32. Material shifting rod; 33. Material shifting plate; 4. Aluminum shell; 5. Material blocking frame; 51. Material blocking cylinder; 52. Material blocking plate; 53. Fixed plate; 54. Material blocking inclined plate; 55. Support frame; 56. Roller; 6. Driving frame; 61. Driving plate; 62. Moving frame; 63. Lifting drive; 64. Material picking plate; 65. Guide rod; 66. Guide sleeve; 67. Driving cylinder. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0028] Reference Figure 1-3 As shown, a cleaning-free capacitor aluminum shell 4 detection structure includes
[0029] Mounting frame 1;
[0030] A conveying track is arranged on the mounting frame 1, and the conveying track is used to transport the aluminum shell 4 that has completed the inspection;
[0031] A guide mechanism is arranged on the mounting frame 1, and the guide mechanism comprises a guide frame 2, and two guide plates 21 are arranged on the guide frame 2, and a guide channel for transmitting the aluminum shell 4 is formed between the two guide plates 21;
[0032] A material shifting mechanism 3 is provided on the guide channel, and is used for shifting the aluminum shell 4 on the guide channel;
[0033] A material blocking mechanism is arranged opposite to the guide mechanism, and is used to block and limit the aluminum shell 4 on the conveying track;
[0034] The material picking mechanism is arranged above the conveying track. The material picking mechanism includes a material picking gripper and a driving component. The driving component is drivingly connected to the material picking gripper. The driving component drives the material picking gripper to grab and unload the aluminum shells 4 on the conveying track in batches.
[0035] The utility model guides the aluminum shell 4 that has completed the inspection through the guide channel formed between the two guide plates 21, and the conveying track drives the aluminum shell 4 that has completed the inspection to be transmitted. The aluminum shell 4 is transmitted to the picking mechanism after being stopped and limited by the material blocking mechanism, and the driving component drives the picking gripper to grab and unload the aluminum shells 4 on the conveying track in batches, so as to realize the rapid transportation and unloading of the aluminum shells 4 that have completed the inspection, and can improve the working efficiency of the transmission of the aluminum shell 4; the material shifting mechanism 3 performs the material shifting operation on the aluminum shell 4 on the guide channel, so that the aluminum shell 4 can be dispersed and moved toward the direction of the material blocking plate 52, so that each aluminum shell 4 can be quickly separated, and the transmission efficiency of the aluminum shell 4 can be accelerated.
[0036] In one embodiment of the utility model, the conveying track includes a conveying frame and a conveying motor 12 arranged on the conveying frame, transmission rollers are arranged at both ends of the conveying frame, the transmission rollers are connected by a transmission belt 13, one of the two transmission rollers is driven and connected to the conveying motor 12, and limiting plates 11 are arranged around the conveying frame.
[0037] Specifically, the conveying motor 12 drives one of the two conveying rollers to rotate, so that the conveying belt 13 conveys the aluminum shell 4 to the material picking mechanism. The limit plates 11 arranged around the conveying frame can limit the position of the aluminum shell 4, making it convenient for the subsequent material picking gripper to batch grab and transport the aluminum shell 4.
[0038] In an embodiment of the present invention, the guide plate 21 includes a support plate and an inclined plate 211 . The inclined plate 211 is tiltedly disposed on the support plate, and the two guide plates 21 form a bell-mouth structure.
[0039] In an embodiment of the present invention, a detection frame 22 is disposed on the guide frame 2 , a detection sensor 23 is disposed on the detection frame 22 , and an opening 24 is disposed on the guide plate 21 , and the opening 24 is disposed corresponding to the detection sensor 23 .
[0040] Specifically, the opening 24 is arranged corresponding to the detection sensor 23. The detection sensor 23 can detect the transmission status of the aluminum shell 4 and the number of passengers transported, thereby ensuring that the aluminum shell 4 that has completed the detection is quickly transported.
[0041] In one embodiment of the utility model, the material blocking mechanism includes a material blocking rack 5, the material blocking rack 5 is arranged on the mounting rack 1, and a material blocking cylinder 51 is arranged on the material blocking rack 5. The piston rod end of the material blocking cylinder 51 is drivingly connected to the material blocking plate 52, and the material blocking cylinder 51 drives the material blocking plate 52 to move to perform material blocking positioning on the aluminum shell 4 on the conveying track.
[0042] Specifically, the aluminum shell 4 that has completed the inspection moves along the guide channel to the transmission belt 13, and the material blocking cylinder 51 drives the material blocking plate 52 to move to position the aluminum shell 4 on the conveying track, so that the aluminum shell 4 spreads out and moves toward the material blocking plate 52. After the aluminum shell 4 moves to the material blocking plate 52 for material blocking positioning, the material blocking cylinder 51 drives the material blocking plate 52 to move upward, and the aluminum shell 4 is moved to the material picking mechanism under the drive of the transmission belt 13. The material blocking plate 52 can shape the aluminum shell 4 to fill the entire area of the limiting plate 11, which is convenient for the subsequent material picking gripper to grab the aluminum shell 4 in batches.
[0043] In one embodiment of the utility model, the material baffle plate 52 includes a fixed plate 53, and the fixed plate 53 is arranged on a fixed frame, and the fixed frame is drivingly connected to the material baffle cylinder 51. Material baffle inclined plates 54211 are arranged at both ends of the fixed plate 53, so that the material baffle plate 52 has a V-shaped structure.
[0044] In an embodiment of the present invention, a support rod is disposed on the fixing frame, a support frame 55 is disposed on the support rod, and rollers 56 are disposed at both ends of the support frame 55 .
[0045] Specifically, the material blocking cylinder 51 drives the material blocking plate 52 to move, and at the same time drives the rollers 56 set at both ends of the support frame 55 to press against the transmission belt 13. The support frame 55 can have a certain supporting force on the material blocking plate 52, and can support the material blocking plate 52 when it is positioning the aluminum shell 4 on the conveying track to block the material, thereby ensuring the positioning accuracy of the material blocking plate 52, and can increase the number of materials blocked by the material blocking plate 52 for the aluminum shell 4, thereby improving efficiency.
[0046] In one embodiment of the present invention, the material grabbing gripper comprises a material grabbing plate 64 , and the material grabbing plate 64 is disposed on the moving frame 62 , and a plurality of vacuum suction nozzles are evenly disposed on the material grabbing plate 64 .
[0047] Specifically, the vacuum suction nozzle is connected to the vacuum generating device, and the aluminum shells 4 on the conveying belt 13 are grabbed by multiple vacuum suction nozzles arranged on the picking plate 64, so as to complete the batch grabbing and unloading of the aluminum shells 4 that have completed the inspection.
[0048] In one embodiment of the utility model, the driving assembly includes a driving plate 61 and a driving frame 6, the driving plate 61 is slidably mounted on the driving frame 6, a driving cylinder 67 is provided on the driving frame 6, the driving cylinder 67 is drivingly connected to the driving plate 61, a lifting drive 63 is provided on the driving plate 61, the lifting drive 63 is drivingly connected to the moving frame 62, a guide rod 65 is provided on the moving frame 62, a guide sleeve 66 is provided on the driving plate 61, and the guide rod 65 is passed through the guide sleeve 66.
[0049] The lifting driver 63 is any one of an air cylinder, an oil cylinder, a linear motor or a screw-nut structure, and is used to realize the lifting movement of the moving frame 62 .
[0050] Specifically, the aluminum shell 4 is moved to the material picking mechanism under the drive of the transmission belt 13, and the driving cylinder 67 drives the material picking gripper on the driving plate 61 to move above the transmission track. The lifting driver 63 drives the material picking gripper on the mobile frame 62 to move toward the aluminum shell 4. The two form an XY two-axis module structure, which is convenient for adjusting the longitudinal and lateral positions of the material picking gripper, ensuring the effect of the material picking gripper position movement, improving the accuracy of the material picking position of the material picking gripper, and ensuring the material picking quality of the aluminum shell 4.
[0051] In one embodiment of the utility model, the material diverting mechanism 3 includes a material diverting rack 31, the material diverting rack 31 is arranged on the mounting frame 1, a material diverting rod 32 is arranged on the material diverting rack 31, the material diverting rod 32 is passed through the guide channel, and a material diverting plate 33 is arranged on the free end of the material diverting rack 31.
[0052] Specifically, the material removing rod 32 is arranged on the guide channel, and the material removing frame 31 is provided with a material removing plate 33. After the aluminum shell 4 is removed and diverted by the material removing plate 33, the aluminum shell 4 is dispersed and moves toward the direction of the material blocking plate 52, so that the aluminum shell 4 can be quickly separated, so that the aluminum shell 4 can quickly fill the area of the limiting plate 11 arranged around it, thereby accelerating the transmission efficiency of the aluminum shell 4.
[0053] Usage process
[0054] The aluminum shell 4 that has completed the inspection moves along the guide channel to the transmission belt 13, and the material blocking cylinder 51 drives the material blocking plate 52 to move to block the aluminum shell 4 on the conveying track. The rollers 56 set at both ends of the support frame 55 are tightly pressed against the transmission belt 13, and the conveying motor 12 drives one of the two transmission rollers to rotate, so that the transmission belt 13 transmits the aluminum shell 4 to the material picking mechanism. After the aluminum shell 4 is diverted by the material diverting plate 33, the aluminum shell 4 is dispersed and moves toward the material blocking plate 52. The aluminum shell 4 moves the material blocking plate 52 to block the material. After the material is in position, the material blocking cylinder 51 drives the material blocking plate 52 to move upward, and the aluminum shell 4 is moved to the material picking mechanism under the drive of the transmission belt 13, and the driving cylinder 67 drives the material picking gripper on the driving plate 61 to move above the transmission track, and the lifting drive 63 drives the material picking gripper on the mobile frame 62 to move toward the aluminum shell 4. The vacuum suction nozzle is connected to the vacuum generating device, and the aluminum shell 4 on the transmission belt 13 is grabbed by multiple vacuum suction nozzles arranged on the material picking plate 64, so as to complete the batch grabbing and unloading of the aluminum shells 4 that have completed the inspection.
[0055] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
Claims
1. A cleaning-free capacitor aluminum shell detection structure, characterized in that: include Mounting frame; A conveying track is arranged on the mounting frame, and the conveying track is used to transport the aluminum shells that have completed the inspection; A guide mechanism is arranged on the mounting frame, the guide mechanism comprises a guide frame, two guide plates are arranged on the guide frame, and a guide channel for transmitting the aluminum shell is formed between the two guide plates; A material shifting mechanism is arranged on the guide channel, and is used to shift the aluminum shell on the guide channel; A material blocking mechanism is arranged opposite to the guide mechanism, and is used to block and limit the aluminum shell on the conveying track; The material picking mechanism is arranged above the conveying track. The material picking mechanism includes a material picking gripper and a driving assembly. The driving assembly is drivingly connected to the material picking gripper. The driving assembly drives the material picking gripper to grab and unload the aluminum shells on the conveying track in batches.
2. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The conveying track includes a conveying frame and a conveying motor arranged on the conveying frame. Transmission rollers are arranged at both ends of the conveying frame. The transmission rollers are connected by a transmission belt. One of the two transmission rollers is driven and connected to the conveying motor. Limiting plates are arranged around the conveying frame.
3. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The guide plate includes a support plate and an inclined plate. The inclined plate is obliquely arranged on the support plate, and the two guide plates form a bell-mouth structure.
4. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The guide frame is provided with a detection frame, the detection frame is provided with a detection sensor, the guide plate is provided with an opening, and the opening is provided corresponding to the detection sensor.
5. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The material blocking mechanism includes a material blocking frame, which is arranged on the mounting frame. A material blocking cylinder is arranged on the material blocking frame. The end of the piston rod of the material blocking cylinder is drivingly connected to a material blocking plate. The material blocking cylinder drives the material blocking plate to move to position the aluminum shell on the conveying track.
6. The cleaning-free capacitor aluminum shell detection structure as claimed in claim 5, characterized in that: The material blocking plate comprises a fixed plate, the fixed plate is arranged on a fixed frame, the fixed frame is drivingly connected to the material blocking cylinder, and material blocking inclined plates are arranged at both ends of the fixed plate, so that the material blocking plate has a V-shaped structure.
7. The cleaning-free capacitor aluminum shell detection structure according to claim 6, characterized in that: The fixing frame is provided with a support rod, the support rod is provided with a support frame, and rollers are provided at both ends of the support frame.
8. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The material picking gripper comprises a material picking plate, which is arranged on a movable frame, and a plurality of vacuum suction nozzles are evenly arranged on the material picking plate.
9. The cleaning-free capacitor aluminum shell detection structure as claimed in claim 8, characterized in that: The driving assembly includes a driving plate and a driving frame, the driving plate is slidably mounted on the driving frame, a driving cylinder is disposed on the driving frame, the driving cylinder is drivingly connected to the driving plate, a lifting drive is disposed on the driving plate, the lifting drive is drivingly connected to the moving frame, a guide rod is disposed on the moving frame, a guide sleeve is disposed on the driving plate, and the guide rod is passed through the guide sleeve.
10. The cleaning-free capacitor aluminum shell detection structure according to claim 1, characterized in that: The material-diverting mechanism comprises a material-diverting frame, which is arranged on the mounting frame. The material-diverting frame is provided with a material-diverting rod, which passes through the guide channel, and a material-diverting plate is arranged on the free end of the material-diverting frame.