Operating and stacking device for automatic tray arranging machine

Through the operation and stacking device of the automatic tilt machine, the problems of manual operation of small rubber ring frames and material shaking are solved, and the automatic stacking of material trays is realized, and the efficiency and quality of loading are improved.

CN222249161UActive Publication Date: 2024-12-27HUIZHOU HEMET PRECISION TECH CO LTD
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Patent Information

Application Number
CN202420957481.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-27
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

After the traditional rubber ring frame products are miniaturized, manual operation is difficult and there is a lack of convenient operating tools, which leads to high time and cost in the loading process. It is easy to cause material shaking and offset when handling the robotic arm or suction cup, affecting the quality of the stacking material.

Method used

A running stacking device for automatic plating machine is designed, including a plating station, a plating station and a stacking station. The tray is automatically operated and stacked by traction displacement mechanism and pallet assembly, and the top disk cylinder is used. And pallet plates ensure stability and precise stacking of trays.

Benefits of technology

The automatic stacking of material trays is realized, manual operation is reduced, and the efficiency and quality of the tray are improved, materials are avoided, and materials are shifted and offset, and the overall automation level of the material collection and tray are improved.

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Abstract

The utility model relates to the technical field of rubber material packaging and transportation, in particular to an operation stacking device for an automatic tray placing machine, which comprises a tray outlet station for storing trays, a tray placing station for placing materials, a stacking station for stacking the trays and an operation driving mechanism for driving the trays. The operation driving mechanism comprises a traction displacement mechanism and a traction execution mechanism driven by the traction displacement mechanism; the traction executing mechanism is used for transferring the material trays from the tray discharging station to the material stacking station; in the specific implementation process, the overall flowing distance of the trays is small, discharging, placing and stacking are integrated, automation and integration of material stacking are achieved, labor expenditure is reduced, and the overall tray collecting and loading quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber material packaging and transportation, in particular to a running stacking device for an automatic tray placing machine. Background Art

[0002] The technological iteration and development of electronic products have driven the improvement of related functions. Among them, the technical requirements of lens modules have also been further improved. In order to ensure better operating stability and product performance, electronic product lenses introduce rubber ring frames in the structural design and packaging process to increase the sealing and airtightness of the product's lens module and ensure the quality of the precision lens module.

[0003] This type of frame product has a precise structure and small size, and has high quality requirements for production and processing. From production and processing to final assembly and installation, it is inevitable that multiple loading and loading are required. Traditional larger rubber products can be assembled manually and loaded and loaded with related equipment.

[0004] However, for small-sized products, manual operation is difficult and requires high operator proficiency. In addition, the relevant operating fixtures and tools are inconvenient to use or there are no relevant tools. The products can only be placed on the plate manually, which has a high overall operation time cost. Therefore, a device that can realize automatic placement and sorting of rubber ring frame products is needed.

[0005] In the non-standard automation equipment related to palletizing in other industries, the traditional closing components use additional robotic arms or suction cup components to carry and transfer between trays, which produces unnecessary height differences during the transportation process. For such small rubber parts, the material is prone to shaking and shifting, affecting the overall stacking and collection of materials. Utility Model Content

[0006] The purpose of the utility model is to provide a running stacking device for an automatic tray placing machine to solve the above technical problems.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0008] A running stacking device for an automatic tray placing machine comprises a tray discharging station for storing trays, a tray placing station for placing materials, a stacking station for stacking trays, and a running driving mechanism for driving the trays; the running driving mechanism comprises a traction displacement mechanism and a traction actuator driven by the traction displacement mechanism; the traction actuator operates the tray from the tray discharging station to the stacking station;

[0009] The stacking station includes a frame composed of stacking profiles and stacking side frames, a lifting tray mechanism for lifting the material tray, and a tray assembly installed on the operating frame for lifting the material tray; a plurality of stacking profiles are fixed on the operating frame, and each stacking profile is equipped with a stacking side frame;

[0010] Furthermore, the tray discharging station, tray swinging station and stacking station are all mounted on the operating frame; the traction actuator drives the tray to move on the operating frame;

[0011] Furthermore, the tray discharging station includes a tray discharging profile and a tray discharging side frame; a plurality of tray discharging profiles are installed on the operating frame, and a tray discharging side frame is fixed on each tray discharging profile; the material trays are stacked and placed in a frame surrounded by the tray discharging side frames;

[0012] Furthermore, the swing plate station includes a pressure plate wing, and the pressure plate wing is fixed to the outer end surface of the operating frame through a swing material pad;

[0013] Furthermore, one longitudinal side of the pressure plate wing is fixed on the swing pad, and the other side is inserted into the inner side of the operating frame, and a plate entry guide is provided at the front end of the pressure plate wing;

[0014] Furthermore, the lifting plate mechanism includes a lifting plate beam and a lifting plate cylinder driving the lifting plate beam; a plurality of lifting plate cylinders are connected to the lifting plate beam via a lifting plate connecting frame;

[0015] Furthermore, the pallet assembly includes a pallet rack and a pallet plate, a pallet rack is installed on the running frame inside each stacked material profile, and a pallet plate is rotatably installed on each pallet rack;

[0016] Furthermore, one end of the tray plate is rotatably connected to the top of the tray frame, and the other end extends into the inner side of the operating frame; and in the working state, one end surface of the tray plate is flat, and the other end surface abuts against the top of the tray frame;

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] During the specific implementation of the utility model, the operating frame is the main bearing frame, and the material tray is on the operating frame, and the circulation is realized by the operating driving mechanism; the material tray is pulled out from the tray discharging station by the traction actuator, and enters the tray swinging station for discharging and swinging materials. The traction actuator is driven by the traction displacement mechanism to the initial position to pull the next material tray. At the same time, the traction actuator pushes the previous full tray into the stacking station, and the stacking station is responsible for stacking the loaded trays from bottom to top; the lifting mechanism lifts the material tray and makes it higher than the tray assembly, and waits for the tray assembly to return to its position, and then places the material tray on the tray assembly to realize the final material collection and stacking; the overall flow distance of the material tray is small, and the discharging, swinging and stacking are integrated to realize the automation and integration of material stacking, reduce labor expenses, and improve the overall closing and loading quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a top view schematic diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the utility model after the material tray is hidden; DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] refer to Figure 1-3 As shown, an operating stacking device for an automatic tray placing machine includes an unloading station 52 for storing a tray 6, a tray placing station 53 for placing materials, a stacking station 54 for stacking trays, and an operating driving mechanism 55 for driving the tray 6; the operating driving mechanism 55 includes a traction displacement mechanism 551, and a traction actuator 554 driven by the traction displacement mechanism 551; the traction actuator 554 operates the tray 6 from the unloading station 52 to the stacking station 54;

[0024] The stacking station 54 includes a frame composed of a stacking profile 541 and a stacking side frame 542, a lifting plate mechanism 544 for lifting the material tray 6, and a tray assembly 543 installed on the operating frame 51 for lifting the material tray 6; a plurality of the stacking profiles 541 are fixed on the operating frame 51, and each of the stacking profiles 541 is equipped with a stacking side frame 542;

[0025] The tray discharging station 52, the tray swinging station 53 and the stacking station 54 are all mounted on the operating frame 51; the traction actuator 554 drives the tray 6 to move on the operating frame 51;

[0026] During the specific implementation of the present invention, the operating frame 51 is the main supporting frame, and the material tray 6 is on the operating frame 51, and the circulation is realized by the operating driving mechanism 55; the material tray 6 is pulled out from the tray discharging station 52 by the traction actuator 554, and enters the tray swinging station 53 for discharging and swinging materials. The traction actuator 554 is driven by the traction displacement mechanism 551 to the initial position, and pulls the next material tray 6. At the same time, the traction actuator 554 pushes the previous full tray 6 into the stacking station 54, and the stacking station 54 is responsible for stacking the loaded trays 6 from bottom to top; the lifting mechanism 544 lifts the material tray 6 and makes it higher than the tray assembly 543, and waits for the tray assembly 543 to return to its position, and then the material tray 6 is placed on the tray assembly 543 to realize the final material collection and stacking; the overall flow distance of the material tray 6 is small, and the discharging, swinging and stacking are integrated to realize the automation and integration of material stacking, reduce labor expenses, and improve the overall closing and loading quality and efficiency.

[0027] Specifically, the tray-out station 52 includes a tray-out profile 521 and a tray-out side frame 522; a plurality of tray-out profiles 521 are installed on the operating frame 51, and a tray-out side frame 522 is fixed on each tray-out profile 521; the material trays 6 are stacked and placed in a frame surrounded by the tray-out side frames 522;

[0028] The tray discharging profile 521 is installed at an angle, and cooperates with the tray discharging side frame 522 to form a temporary storage frame for the tray 6. The whole is placed at an angle to prevent the trays 6 from stacking on each other when empty, which affects the tray discharging efficiency of the tray 6. The automatic tray discharging action is realized by using the gravity.

[0029] The gap between the bottom of the tray side frame 522 and the running frame 51 is h, and the height of the tray is d, where d <h<2d;

[0030] By adjusting the gap, it is ensured that after the previous material tray 6 is taken away by the operating drive mechanism 55, the upper material tray 6 will not be taken away together, and the tray-out side frame 522 blocks the upper material tray 6. When the lower material tray is completely moved out of the tray-out station 52, the upper material tray falls down and enters the operating frame 51 to wait for the next working cycle.

[0031] Specifically, the plate swinging station 53 includes a platen wing 532, and the platen wing 532 is fixed to the outer end surface of the operating frame 51 through a swinging pad 531; specifically, one longitudinal side of the platen wing 532 is fixed to the swinging pad 531, and the other side is deeply inserted into the inner side of the operating frame 51, and a plate entry guide 533 is provided at the front end of the platen wing 532;

[0032] The tray 6 is stabilized at the tray swinging station 53. Driven by the traction actuator 554, the tray 6 enters the tray swinging station 53 from the tray entry guide piece 533. The tilted and tilted tray entry guide piece 533 improves the smoothness of the guidance, ensuring that the tray 6 smoothly enters under the pressure plate wing 532. The pressure plate wing 532 stabilizes the tray, ensuring that the tray 6 does not shake during the tray swinging process, and the vibration does not cause the tray to derail or other materials to vibrate, thereby improving the stability of the material on the tray 6.

[0033] Specifically, the lifting mechanism 544 includes a lifting beam 5443 and a lifting cylinder 5441 driving the lifting beam 5443; a plurality of lifting cylinders 5441 are connected to the lifting beam 5443 via a lifting frame 5442;

[0034] A group of two top plate cylinders 5441 are provided on the operating frame 51 on one side, and a total of four top plate cylinders 5441 are used for lifting operations; the two top plate cylinders 5441 on the same side push the top plate connecting frame 5442, and then drive the top plate beam 5443 to lift the material tray 6 to a specified height.

[0035] Specifically, the tray assembly 543 includes a tray frame 5431 and a tray plate 5432. The tray frame 5431 is installed on the operating frame 51 inside each stacked material profile 541, and the tray plate 5432 is rotatably installed on each tray frame 5431.

[0036] Specifically, one end of the tray plate 5432 is rotatably connected to the top of the tray frame 5431, and the other end extends into the inner side of the operating frame 51; and one end surface of the tray plate 5432 is flat, and the other end surface abuts against the top of the tray frame 5431 in the working state;

[0037] The tray frame 5431 is fixed on the operating frame 51. During the lifting process, the material tray 6 pushes away the tray plate 5432. At this time, there is no resistance in the rotation direction of the tray plate 5432, and the material tray 6 continues to rise. When the top plate cylinder 5441 raises the material tray 6 above the tray plate 5432, the tray plate 5432 naturally returns to the working state due to gravity, and the top flat surface contacts the material tray 6, and the other end abuts the tray frame 5431, thereby supporting the material tray 6.

[0038] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the scope defined by the spirit of the present invention.

Claims

1. A running stacking device for an automatic plate placing machine, characterized in that: The material tray (6) comprises an unloading station (52) for storing the material tray (6), a tray placing station (53) for placing materials, a stacking station (54) for stacking the material trays, and a driving mechanism (55) for driving the material tray (6); the driving mechanism (55) comprises a traction displacement mechanism (551) and a traction actuator (554) driven by the traction displacement mechanism (551); the traction actuator (554) drives the material tray (6) from the unloading station (52) to the stacking station (54); The stacking station (54) comprises a frame composed of a stacking profile (541) and a stacking side frame (542), a lifting plate mechanism (544) for lifting the material tray (6), and a tray assembly (543) installed on the operating frame (51) for lifting the material tray (6); a plurality of the stacking profiles (541) are fixed on the operating frame (51), and each of the stacking profiles (541) is equipped with a stacking side frame (542).

2. The running stacking device for an automatic plate placing machine according to claim 1, characterized in that: The tray discharging station (52), the tray swinging station (53) and the material stacking station (54) are all mounted on the operating frame (51); the traction actuator (554) drives the material tray (6) to move on the operating frame (51).

3. The running stacking device for an automatic plate placing machine according to claim 2, characterized in that: The tray-out station (52) comprises a tray-out profile (521) and a tray-out side frame (522); a plurality of tray-out profiles (521) are mounted on the operating frame (51), and a tray-out side frame (522) is fixed on each tray-out profile (521); the material trays (6) are stacked and placed in a frame surrounded by the tray-out side frames (522).

4. The running stacking device for an automatic plate placing machine according to claim 3, characterized in that: The swing plate station (53) comprises a pressure plate wing (532), and the pressure plate wing (532) is fixed to the outer end surface of the operating frame (51) through a swing material pad (531).

5. The running stacking device for an automatic plate placing machine according to claim 4, characterized in that: One longitudinal side of the pressure plate wing (532) is fixed on the swinging pad (531), and the other side is inserted into the inner side of the operating frame (51). The front end of the pressure plate wing (532) is provided with a plate entry guide (533).

6. The running stacking device for an automatic plate placing machine according to claim 1, characterized in that: The lifting plate mechanism (544) comprises a lifting plate beam (5443) and a lifting plate cylinder (5441) for driving the lifting plate beam (5443); a plurality of lifting plate cylinders (5441) are connected to the lifting plate beam (5443) via a lifting plate connecting frame (5442).

7. The running stacking device for an automatic plate placing machine according to claim 1, characterized in that: The pallet assembly (543) comprises a pallet frame (5431) and a pallet plate (5432). The pallet frame (5431) is installed on the operating frame (51) inside each stacked material profile (541), and the pallet plate (5432) is rotatably installed on each pallet frame (5431).

8. The running stacking device for an automatic plate placing machine according to claim 7, characterized in that: One end of the tray plate (5432) is rotatably connected to the top of the tray frame (5431), and the other end extends into the inner side of the operating frame (51); and in the working state, one end surface of the tray plate (5432) is flat, and the other end surface is in contact with the top of the tray frame (5431).