Double-station cabinet door stacking conveying line
Through dual-station design and multi-degree-of-freedom moving components, efficient palletization of cabinet doors is achieved, solving the problem of inefficiency of traditional conveyor lines, and improving production efficiency and palletization accuracy.
Patent Information
- Application Number
- CN202420911699.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Traditional cabinet door palletizing conveyor lines are inefficient, and frequent replacement of pallets leads to low production efficiency.
Design a double-station cabinet door palletization conveyor line, adopting the main transfer platform, transfer assembly, lift assembly, longitudinal moving assembly and lateral moving assembly, and realize the precise palletization of cabinet doors through air suction fixtures, and use the dual-station design Two stations are operated simultaneously.
Improve production efficiency, reduce waiting time, make the palletizing process more efficient, ensure accurate placement of cabinet doors, and reduce errors and the generation of unqualified products.
Smart Images

Figure CN222249170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power distribution cabinet processing, in particular to a double-station cabinet door stacking conveyor line. Background Art
[0002] The doors of distribution cabinets are usually made of steel plates or other similar materials, with a light structure and can be easily opened and closed. In the manufacturing process of distribution cabinets, the processing and stacking of cabinet doors are key links. By neatly stacking the cabinet doors on pallets or shelves, the available space in the warehouse can be better utilized, which is convenient for inventory control storage and transportation.
[0003] Traditional cabinet door palletizing conveyor lines are generally single-line conveyors. When the pallets on the unloading line are full of cabinet doors, the full pallets are transported away and replaced with new empty pallets before palletizing can continue. There is a certain time interval and the efficiency is relatively low. Utility Model Content
[0004] The utility model aims at the technical problems existing in the prior art and provides a double-station cabinet door stacking and conveying line to solve the problem of low efficiency in the cabinet door stacking and conveying process.
[0005] The utility model solves the above technical problems with the following technical solutions: a double-station cabinet door stacking conveyor line, comprising a main transfer platform and a transfer assembly connected to the main transfer platform; two groups of unloading line bodies are arranged in sequence along one side of the conveying direction of the transfer assembly, and a loading line body is arranged along the other side thereof;
[0006] A load-bearing beam is mounted on the main transfer platform; a lifting frame and a lifting assembly connected to the lifting frame are arranged on the load-bearing beam; a lifting frame and a longitudinal moving assembly and a transverse moving assembly connected to the lifting frame are arranged on the lifting frame;
[0007] An air suction clamp for extracting the cabinet door is arranged under the lifting frame.
[0008] On the basis of the above technical solution, the present invention can also be improved as follows.
[0009] Further, the transfer assembly comprises:
[0010] Two sets of linear guide rails 1 are installed under the main transfer platform, and the linear guide rails 1 are provided with a plurality of slide blocks connected to the main transfer platform;
[0011] A rack mounted between two sets of linear guide rails;
[0012] A driving gear mounted on the main transfer platform and meshing with the rack;
[0013] A motor driving component 1 is arranged on the main transfer platform and is drivingly connected to the driving gear.
[0014] Further, the lifting assembly comprises:
[0015] Two sets of linear guide rails 2 are vertically mounted on the load-bearing beam;
[0016] A limiting wheel 1 arranged on the lifting frame and matched with the linear guide rail 2;
[0017] A belt group 1 arranged along the lifting direction of the lifting frame and connected to the lifting frame transmission;
[0018] A motor drive component 2 is connected to the belt group 1 for driving.
[0019] Further, the longitudinal movement component comprises:
[0020] A linear guide rail 3 longitudinally mounted on the lifting frame;
[0021] A slide seat arranged along one side of the linear guide rail 3, wherein the slide seat is provided with a plurality of limit wheels 2 cooperating with the linear guide rail 3;
[0022] A belt set 2 arranged adjacent to the linear guide rail 3 and connected to the slide drive;
[0023] A motor drive member three is drivingly connected to the belt group two.
[0024] Further, the lateral movement component comprises:
[0025] A linear guide rail four is horizontally mounted on the slide;
[0026] A limiting wheel 3 disposed on the lifting frame and cooperating with the linear guide rail 4;
[0027] A belt set three adjacent to the linear guide rail four and connected to the crane transmission;
[0028] A motor drive member four is drivingly connected to the belt group three.
[0029] Furthermore, the loading line is a belt conveyor line, and the unloading line is a roller conveyor line.
[0030] Moreover, the double-station cabinet door stacking conveyor line provided by the utility model has at least the following beneficial effects compared with the prior art:
[0031] By adopting a double-station design, that is, setting up two sets of unloading lines at the same time, the conveyor line can perform cabinet door palletizing operations at two stations at the same time. This parallel working method greatly improves production efficiency, reduces waiting time, and makes the entire palletizing process more efficient.
[0032] The lifting frame equipped with the delivery line realizes precise horizontal movement through the longitudinal moving components and the lateral moving components, thus ensuring that the cabinet door can be accurately placed in the specified position. This multi-degree-of-freedom design makes the palletizing process more precise and reduces errors and defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0034] Figure 2 It is a partial structural schematic diagram of the transfer assembly of the utility model;
[0035] Figure 3 It is a schematic diagram of the local structure of the utility model;
[0036] Figure 4 For this utility model Figure 3 The enlarged view of point A in the middle;
[0037] Figure 5 It is a structural schematic diagram of the lateral moving component of the utility model.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] Main transfer platform 1, transfer assembly 2, linear guide 1 2.1, slider 2.2, rack 2.3, drive gear 2.4, motor drive 1 2.5, unloading line 3, loading line 4, load-bearing beam 5, lifting frame 6, lifting assembly 7, linear guide 2 7.1, limiting wheel 1 7.2, belt group 1 7.3, motor drive 2 7.4, lifting frame 8, longitudinal movement assembly 9, linear guide 3 9.1, slide 9.2, limiting wheel 2 9.3, belt group 2 9.4, motor drive 3 9.5, transverse movement assembly 10, linear guide 4 10.1, limiting wheel 3 10.2, belt group 3 10.3, motor drive 4 10.4, air suction clamp 11. DETAILED DESCRIPTION
[0040] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0041] It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrally formed structure. For ordinary technicians in this field, the specific meanings of such terms in this patent can be understood according to specific circumstances.
[0042] like Figure 1 and Figure 2As shown, the double-station cabinet door stacking conveyor line of the practical design includes a main transfer platform 1 and a transfer assembly 2 connected to the main transfer platform 1; two groups of unloading line bodies 3 are arranged in sequence along one side of the conveying direction of the transfer assembly 2, and a loading line body 4 is arranged along the other side thereof;
[0043] The main transfer platform 1 is provided with a load-bearing beam 5; the load-bearing beam 5 is provided with a lifting frame 6 and a lifting assembly 7 connected to the lifting frame 6; the lifting frame 6 is provided with a hoisting frame 8, and a longitudinal moving assembly 9 and a transverse moving assembly 10 which are connected to the hoisting frame 8 in sequence;
[0044] An air suction clamp 11 for extracting the cabinet door is arranged under the lifting frame 8. The air suction clamp 11 can adopt a vacuum suction cup type clamp, which uses a vacuum pump as a power source and generates suction by vacuuming to tightly adsorb the suction cup and the cabinet door. No further details are given here.
[0045] The transfer platform 1 is driven by the transfer assembly 2 to move between the two sets of unloading lines 3 to ensure that the cabinet doors can be accurately transported to the corresponding unloading lines 3. The unloading lines 3 are used to stack the cabinet doors of the distribution cabinet, while the loading lines 4 are used to transport the cabinet doors that need to be stacked.
[0046] When the main transfer platform 1 moves to the vicinity of the unloading line 3, the lifting assembly 7 starts to work, driving the lifting frame 6 to descend to an appropriate height so that the lifting frame 8 can approach the cabinet door. The air suction clamp 11 under the lifting frame 8 is then started to stably extract the cabinet door through the air suction principle.
[0047] After the cabinet door is extracted, the longitudinal moving assembly 9 and the lateral moving assembly 10 work together to control the lifting frame 8 and the air suction clamp 11 to move accurately in the horizontal direction. In this way, the cabinet door can be accurately moved to a predetermined position on the main transfer platform 1.
[0048] After the cabinet doors are extracted and moved, the lifting assembly 7 works again to drive the lifting frame 6 to rise to a suitable height so that the cabinet doors can be placed on the pallet or shelf on the unloading line 3 and the cabinet doors can be stacked in sequence.
[0049] During the whole process, due to the adoption of the double-station design, when the unloading line body 3 is completed, the main transfer platform 1 can be switched to the unloading station of another unloading line body 3 to continue the palletizing of the cabinet doors. This design can ensure the double-station cabinet door palletizing conveyor line of the practical design, including the main transfer platform 1 and the transfer assembly 2 connected to the main transfer platform 1; two groups of unloading line bodies 3 are arranged in sequence along one side of the conveying direction of the transfer assembly 2, and a loading line body 4 is arranged along the other side thereof;
[0050] The main transfer platform 1 is provided with a load-bearing beam 5; the load-bearing beam 5 is provided with a lifting frame 6 and a lifting assembly 7 connected to the lifting frame 6; the lifting frame 6 is provided with a hoisting frame 8, and a longitudinal moving assembly 9 and a transverse moving assembly 10 which are connected to the hoisting frame 8 in sequence;
[0051] An air suction clamp 11 for extracting the cabinet door is arranged below the lifting frame 8 .
[0052] The transfer platform 1 is driven by the transfer assembly 2 to move between the two sets of unloading lines 3 to ensure that the cabinet doors can be accurately transported to the corresponding unloading lines 3. The unloading lines 3 are used to stack the cabinet doors of the distribution cabinet, while the loading lines 4 are used to transport the cabinet doors that need to be stacked.
[0053] When the main transfer platform 1 moves to the vicinity of the unloading line 3, the lifting assembly 7 starts to work, driving the lifting frame 6 to descend to an appropriate height so that the lifting frame 8 can approach the cabinet door. The air suction clamp 11 under the lifting frame 8 is then started to stably extract the cabinet door through the air suction principle.
[0054] After the cabinet door is extracted, the longitudinal moving assembly 9 and the lateral moving assembly 10 work together to control the lifting frame 8 and the air suction clamp 11 to move accurately in the horizontal direction. In this way, the cabinet door can be accurately moved to a predetermined position on the main transfer platform 1.
[0055] After the cabinet doors are extracted and moved, the lifting assembly 7 works again to drive the lifting frame 6 to rise to a suitable height so that the cabinet doors can be placed on the pallet or shelf on the unloading line 3 and the cabinet doors can be stacked in sequence.
[0056] During the whole process, due to the adoption of a double-station design, when the unloading line 3 is completed, the main transfer platform 1 can switch to the unloading station of another unloading line 3 to continue the stacking of the cabinet doors. This design can ensure that the loading line 4 continuously outputs cabinet doors, ensuring the smooth operation of the production line, thereby greatly improving work efficiency.
[0057] As an implementation mode, the transfer component 2 includes:
[0058] Two sets of linear guide rails 2.1 are installed under the main transfer platform 1, and the linear guide rails 2.1 are provided with a plurality of sliders 2.2 connected to the main transfer platform 1;
[0059] A rack 2.3 mounted between two sets of linear guide rails 2.1;
[0060] A driving gear 2.4 mounted on the main transfer platform 1 and meshing with the rack 2.3;
[0061] A motor driving member 2.5 is disposed on the main transfer platform 1 and drivingly connected to the driving gear 2.4.
[0062] The motor drive 2.5 is the power source of the transfer assembly 2. It can accurately control the rotation direction and speed of the drive gear 2.4 according to the instructions of the control system. When the motor drive 2.5 is started, it drives the drive gear 2.4 to rotate, and then pushes the main transfer platform 1 to move between the two sets of linear guide rails 2.1 through the rack 2.3.
[0063] As an implementation method, Figure 3 and Figure 4 As shown, the lifting assembly 7 includes:
[0064] Two sets of linear guide rails 7.1 vertically mounted on the load-bearing beam 5;
[0065] A limiting wheel 1 7.2 disposed on the lifting frame 6 and matched with the linear guide rail 2 7.1;
[0066] A belt set 7.3 arranged along the lifting direction of the lifting frame 6 and connected to the lifting frame 6 in a transmission manner;
[0067] A motor drive part 2 7.4 is drive-connected to a belt set 1 7.3.
[0068] As a key part of the entire palletizing conveyor line, the lifting assembly 7 is mainly responsible for driving the lifting frame 6 to perform precise and stable lifting movements in the vertical direction so as to lift the cabinet door to a suitable height for palletizing or lower it to an appropriate position for unloading.
[0069] In this embodiment, after receiving the command, the motor drive part 2 7.4 starts and drives the driving wheel to rotate. The rotation of the driving wheel is transmitted to the lifting frame 6 through the belt, so that it rises or falls along the linear guide rail 2 7.1. At the same time, the limiting wheel 1 7.2 rolls on the linear guide rail 2 7.1 to ensure the smooth movement of the lifting frame 6.
[0070] As an implementation method, Figure 4 and Figure 5 As shown, the longitudinal moving assembly 9 includes:
[0071] A linear guide rail 9.1 longitudinally mounted on the lifting frame 6;
[0072] A slide seat 9.2 arranged along one side of the linear guide rail 3 9.1, on which a plurality of limiting wheels 2 9.3 cooperating with the linear guide rail 3 9.1 are arranged;
[0073] A belt set 2 9.4 arranged adjacent to the linear guide rail 3 9.1 and drivingly connected to the slide 9.2;
[0074] A motor drive part three 9.5 is connected to the driving of the belt group two 9.4.
[0075] The motor drive part 3 9.5 is connected to the driving wheel of the belt group 2 9.4 as the power source of the longitudinal moving component 9. According to the command of the control system, the motor drive part 3 9.5 can accurately control the rotation direction and speed of the driving wheel, thereby realizing accurate control of the longitudinal moving speed and position of the slide 9.2.
[0076] During the working process, when the lifting frame 8 and the air suction clamp 11 need to be moved, the control system will send a command to the motor drive part 3 9.5. After receiving the command, the motor drive part 3 9.5 starts to drive the driving wheel to rotate. The rotation of the driving wheel is transmitted to the slide 9.2 through the belt, so that it moves longitudinally along the linear guide rail 3 9.1. At the same time, the limit wheel 2 9.3 rolls on the linear guide rail 3 9.1 to ensure the smooth movement of the slide 9.2.
[0077] Specifically, the lateral movement assembly 10 includes:
[0078] A linear guide rail 10.1 is transversely mounted on the slide 9.2;
[0079] A limiting wheel 3 10.2 disposed on the lifting frame 8 and cooperating with the linear guide rail 4 10.1;
[0080] A belt set 3 10.3 adjacent to the linear guide rail 4 10.1 and connected to the lifting frame 8 in a transmission manner;
[0081] A motor drive member four 10.4 is drive-connected to the belt group three 10.3.
[0082] The motor drive 4 10.4 is connected to the driving wheel of the belt group 3 10.3 as the source of driving force. According to the command of the control system, the motor drive 4 10.4 can accurately control the rotation direction and speed of the driving wheel, thereby realizing accurate control of the lateral movement speed and position of the crane 8.
[0083] During operation, when the position of the cabinet door needs to be adjusted, the control system sends a command to the motor driver 10.4. After receiving the command, the motor driver 10.4 starts and drives the driving wheel to rotate. The rotation of the driving wheel is transmitted to the lifting frame 8 through the belt, so that it moves laterally along the linear guide rail 10.1. At the same time, the limit wheel 10.2 rolls on the linear guide rail 10.1 to ensure the smooth movement of the lifting frame 8.
[0084] As an implementation mode, the loading line 4 is a belt conveyor line, and the unloading line 3 is a roller conveyor line.
[0085] The belt conveyor line transports items from one location to another through a continuously running belt. It has the characteristics of continuous and smooth transportation and can reduce vibration and bumps of items during the transportation process.
[0086] The roller spacing, diameter and material of the roller conveyor line need to be selected according to the size and weight of the pallet actually conveyed. In addition, for heavy pallets, the number and load capacity of rollers may need to be increased to ensure smooth transportation.
[0087] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0088] Although the preferred embodiments of the utility model have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.
[0089] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A double-station cabinet door stacking conveyor line, characterized in that: It comprises a main transfer platform (1) and a transfer assembly (2) connected to the main transfer platform (1); two groups of unloading lines (3) are arranged in sequence along one side of the conveying direction of the transfer assembly (2), and a loading line (4) is arranged along the other side thereof; The main transfer platform (1) is provided with a load-bearing beam (5); the load-bearing beam (5) is provided with a lifting frame (6) and a lifting assembly (7) connected to the lifting frame (6); the lifting frame (6) is provided with a hoisting frame (8), and a longitudinal moving assembly (9) and a transverse moving assembly (10) connected to the hoisting frame (8) in sequence; An air suction clamp (11) for extracting the cabinet door is arranged below the lifting frame (8).
2. The double-station cabinet door stacking conveyor line according to claim 1 is characterized in that: The transfer assembly (2) comprises: Two sets of linear guide rails (2.1) are installed below the main transfer platform (1), and the linear guide rails (2.1) are provided with a plurality of slide blocks (2.2) connected to the main transfer platform (1); A rack (2.3) mounted between two sets of linear guide rails (2.1); A driving gear (2.4) mounted on the main transfer platform (1) and meshing with the rack (2.3); A motor drive component (2.5) is arranged on the main transfer platform (1) and is drivingly connected to the drive gear (2.4).
3. The double-station cabinet door stacking conveyor line according to claim 1 is characterized in that: The lifting assembly (7) comprises: Two sets of linear guide rails (7.1) vertically mounted on the load-bearing beam (5); A limiting wheel (7.2) disposed on the lifting frame (6) and matched with the linear guide rail (7.1); A belt set (7.3) arranged along the lifting direction of the lifting frame (6) and connected to the lifting frame (6); A motor drive part 2 (7.4) is connected to the belt group 1 (7.3) for driving.
4. The double-station cabinet door stacking conveyor line according to claim 1 is characterized in that: The longitudinal moving assembly (9) comprises: A linear guide rail 3 (9.1) longitudinally mounted on the lifting frame (6); A slide seat (9.2) arranged along one side of the linear guide rail 3 (9.1), wherein the slide seat (9.2) is provided with a plurality of limiting wheels 2 (9.3) that cooperate with the linear guide rail 3 (9.1); A belt set 2 (9.4) arranged adjacent to the linear guide rail 3 (9.1) and drivingly connected to the slide seat (9.2); A motor drive part three (9.5) is connected to the belt group two (9.4) for driving.
5. The double-station cabinet door stacking conveyor line according to claim 4 is characterized in that: The lateral movement assembly (10) comprises: A linear guide rail 4 (10.1) laterally mounted on the slide seat (9.2); A limiting wheel three (10.2) arranged on the lifting frame (8) and cooperating with a linear guide rail four (10.1); A belt set three (10.3) adjacent to the linear guide rail four (10.1) and connected to the lifting frame (8); A motor drive member four (10.4) is drive-connected to a belt group three (10.3).
6. The double-station cabinet door stacking conveyor line according to claim 1 is characterized in that: The loading line (4) is a belt conveyor line, and the unloading line (3) is a roller conveyor line.
