Trackless moving gantry with foreign matter cleaning mechanism

By introducing a foreign object cleaning mechanism into the trackless mobile gantry, the inclined connecting frame and iron brush are used to remove foreign objects, combined with the mobile trolley and the manned lifting mechanism, the problem of the gantry being blocked by foreign objects during movement is solved, and the safety and Lifting capacity, suitable for maintenance and installation of large equipment.

CN222249959UActive Publication Date: 2024-12-27TIANJIN DEUSTAR ELEVATORING EQUIP
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Patent Information

Application Number
CN202421083644.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Trackless free-walking gantry is often hindered by foreign objects on the road during movement, resulting in reduced tilt and safety, and manual cleaning increases labor and cost.

Method used

A trackless mobile gantry with a foreign object cleaning mechanism was designed. The inclined connecting frame and iron brush are used to move foreign objects away from the moving route. Combined with a mobile car and a manned lifting mechanism, it realizes lifting and foreign object cleaning to ensure the gantry. normal movement and security.

Benefits of technology

It improves the mobile safety of the gantry, reduces the need for manual cleaning of foreign objects, saves manpower, and enhances lifting capabilities. It is suitable for lifting scenarios of long-line and irregular materials, with a larger coverage area and is suitable for maintenance and installation of large equipment.

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Abstract

The utility model provides a trackless mobile gantry with a foreign matter cleaning mechanism, and belongs to the technical field of mobile manned equipment and mobile hoisting auxiliary production and maintenance. The trackless movable gantry with the foreign matter cleaning mechanism comprises a portal frame, a connecting plate, a connecting frame, an iron brush, a walking steering wheel and a self-locking universal wheel, and the walking steering wheel and the self-locking universal wheel are both installed on the lower end face of the portal frame. The manned lifting cage covers downwards from the air, the coverage area is larger, the operation dimension of the manned lifting cage is difficult to achieve by a common ladder truck for equipment with a wide frame and a large upper plane, in addition, foreign matter on a portal frame moving road is swept to one side by arranging an inclined connecting frame and an iron brush, and the operation efficiency is greatly improved. And the walking steering wheels and the self-locking universal wheels are effectively prevented from pressing foreign matters, normal movement of the portal frame is ensured, manpower is saved, and better use experience is brought to a user.
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Description

Technical Field

[0001] The present application relates to the technical field of mobile manned equipment and mobile hoisting-assisted production and maintenance, and in particular to a trackless mobile gantry with a foreign matter cleaning mechanism. Background Art

[0002] With the continuous development and upgrading of manufacturing, the installation, assembly, repair and maintenance of large equipment, pit equipment, aircraft and trains require safe and convenient auxiliary manned equipment; the auxiliary production of large and long wind blade mold fabric laying requires special equipment. Whether a simpler, cost-effective and safe solution can be used is the actual demand of specific industries.

[0003] In assembly and maintenance, some assembly parts and materials need to be hoisted. Obviously, the simple need to carry people cannot better meet the functional requirements of the use scenario. Therefore, a mechanism for hoisting is added in this case. While meeting the needs of manned climbing or diving, it can also hoist materials, making the equipment more practical.

[0004] The solution usually adopted to solve this kind of application is to use aerial platforms to carry people; use cranes or overhead cranes to lift materials or assembly parts. Even if there is enough space, such large equipment requires long-term use, whether it is early installation or later replacement of parts, maintenance and repair. Obviously, from a long-term cost perspective, each rental of aerial platforms and lifting vehicles will increase costs.

[0005] However, in many scenarios, the space occupied by cranes is too large, and such conditions are not available on site. If a factory overhead crane is used for lifting, if there are many lines, installing an overhead crane on each line will greatly increase the cost. The movable multifunctional gantry in this case can be moved to other scenes as needed. In addition, the current trackless free-walking gantry is often blocked by foreign objects on the road during movement, which hinders the movement of the gantry. If the gantry is forced to pass, it will tilt, reducing the safety of the gantry's movement. Manual cleaning of foreign objects will increase the workload of manual labor and waste manpower, giving users a bad user experience. Utility Model Content

[0006] In order to remedy the above deficiencies, the present application provides a trackless mobile gantry with a foreign object cleaning mechanism, which aims to improve the problem that the current trackless free-moving gantry is often blocked by foreign objects on the road during movement, hindering the movement of the gantry. The gantry will tilt if it forces its way through, reducing the safety of the gantry's movement. Manual cleaning of foreign objects will increase the workload of manual labor and waste manpower.

[0007] This application is implemented as follows:

[0008] The present application provides a trackless mobile gantry with a foreign matter cleaning mechanism, comprising a gantry, a connecting plate, a connecting frame, an iron brush, a walking steering wheel and a self-locking universal wheel, wherein the walking steering wheel and the self-locking universal wheel are both mounted on the lower end surface of the gantry, and the connecting plate is fixed to the lower end of the gantry;

[0009] The connecting frame is fixed on the connecting plate, the iron brush is inserted on the connecting frame, the angle between the iron brush and the connecting plate is less than or equal to seventy degrees, the end of the connecting frame is provided with an arc end surface, and the iron brush is provided to remove foreign objects from the moving route of the gantry.

[0010] In one embodiment of the present application, the outer end surface of the connecting frame is inclined, the iron brush is installed in the connecting frame, and a part of the iron brush is exposed outside the connecting frame.

[0011] In one embodiment of the present application, a square hole is provided on the iron brush, and the mounting hole on the connecting frame is arranged corresponding to the square hole.

[0012] In one embodiment of the present application, it also includes a moving trolley and a manned lifting mechanism, the moving trolley is installed on the upper end surface of the gantry, and the manned lifting mechanism is installed on the moving trolley. The setting of the manned lifting mechanism can control the lifting and lowering of the manned cage.

[0013] In one embodiment of the present application, it also includes a first track, and the moving vehicle is installed on the first track.

[0014] In one embodiment of the present application, the manned lifting mechanism comprises a telescopic scissor fork, an electric hoist, a chain and a manned cage, and the mobile trolley is fixed on the lower surface of the upper frame of the telescopic scissor fork;

[0015] The upper end of the electric hoist is rotatably arranged on the upper frame of the gantry, one end of the chain is sleeved on the telescopic scissors fork, the other end of the chain is sleeved on the hook of the electric hoist, and the manned cage is fixed on the lower surface of the lower frame of the telescopic scissors fork.

[0016] In one embodiment of the present application, it also includes an operating table, which is fixed on the manned cage and is electrically connected to the moving trolley, the electric hoist and the traveling steering wheel.

[0017] The beneficial effects of the present application are as follows: the present application obtains a trackless mobile gantry with a foreign matter cleaning mechanism through the above-mentioned design. When in use, the manned cage can be moved up and down manually through remote control or operation of the operating table. At the same time, the setting of the telescopic scissors fork can reduce the swing during movement, which is safer, and can control the operation of the lifting hoist trolley and the walking steering wheel. Two lifting hoist trolleys can be lifted by one hoist separately, and are more suitable for the scene of two hoists lifting long materials and irregular materials. Two lifting hoist trolleys are configured, one for the lifting hoist and the other for safety redundancy to ensure safer lifting. The walking steering wheel can realize the overall movement of forward, backward, turning, and U-turn. Free movement, the setting of the first track and the second track allows the mobile trolley and the lifting hoist trolley to run crosswise, the inclined connecting frame and the iron brush sweep aside the foreign objects on the moving path of the gantry, the manned auxiliary assembly gantry structure is more suitable for long-line work, the manned cage covers from the air downward, and the coverage area is larger. For equipment with a wide frame and a large upper plane, its operating dimensions are difficult to achieve with ordinary aerial vehicles. In addition, by setting the inclined connecting frame and the iron brush to sweep aside the foreign objects on the moving path of the gantry, it is effectively prevented from the walking steering wheel and the self-locking universal wheel from pressing the foreign objects, ensuring the normal movement of the gantry, saving manpower, and bringing users a better use experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of a trackless mobile gantry with a foreign matter cleaning mechanism provided in an embodiment of the present application;

[0020] Figure 2 A schematic diagram of the three-dimensional structure of a manned lifting mechanism provided in an embodiment of the present application;

[0021] Figure 3 A diagram showing the relationship between the gantry, the mobile trolley, the hoisting hoist trolley and the manned lifting mechanism provided in the embodiment of the present application;

[0022] Figure 4 A diagram showing the relationship between the gantry, the connecting plate, the connecting frame and the iron brush provided in the embodiment of the present application;

[0023] Figure 5 A schematic diagram of the three-dimensional structure of the connecting plate, connecting frame and iron brush provided in an embodiment of the present application.

[0024] In the figure: 110 - gantry; 120 - first track; 130 - second track; 140 - mobile trolley; 150 - manned lifting mechanism; 151 - telescopic scissors fork; 152 - electric hoist; 153 - chain; 154 - manned cage; 155 - operating table; 160 - hoisting hoist trolley; 170 - connecting plate; 180 - connecting frame; 190 - iron brush; 191 - walking steering wheel; 192 - self-locking universal wheel. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0026] Example

[0027] See also Figure 1 - Figure 5 , the present application provides a technical solution: a trackless mobile gantry with a foreign matter cleaning mechanism, comprising a gantry 110, a connecting plate 170, a connecting frame 180, an iron brush 190, a running steering wheel 191 and a self-locking universal wheel 192, the running steering wheel 191 and the self-locking universal wheel 192 are both mounted on the lower end surface of the gantry 110, and the connecting plate 170 is fixed to the lower end of the gantry 110;

[0028] The connecting frame 180 is fixed on the connecting plate 170, and the iron brush 190 is inserted on the connecting frame 180. The angle between the iron brush 190 and the connecting plate 170 is less than or equal to 70 degrees. The end of the connecting frame 180 is provided with an arc end face. The setting of the iron brush 190 is used to remove foreign objects from the moving route of the gantry 110. The outer end face of the connecting frame 180 is inclined. The iron brush 190 is installed in the connecting frame 180, and a part of the iron brush 190 is exposed outside the connecting frame 180. A square hole is opened on the iron brush 190, and the mounting hole on the connecting frame 180 is set corresponding to the square hole. It also includes a moving trolley 140, a manned lifting mechanism 150, and a hoisting hoist trolley 160;

[0029] The moving trolley 140 and the hoisting hoist trolley 160 are both installed on the upper end surface of the gantry 110, and the manned lifting mechanism 150 is installed on the moving trolley 140. The setting of the manned lifting mechanism 150 can control the lifting of the manned cage 154, and also includes a first track 120 and a second track 130. The moving trolley 140 is installed on the first track 120, and the hoisting hoist trolley 160 is installed on the second track 130. The first track 120 and the second track 130 are parallel to each other. The manned lifting mechanism 150 includes a telescopic scissor fork 151, an electric hoist 152, a chain 153 and a manned cage 154. The moving trolley 140 is fixed on the lower surface of the upper frame of the telescopic scissor fork 151;

[0030] The upper end of the electric hoist 152 is rotatably set on the upper frame of the gantry 110, one end of the chain 153 is sleeved on the telescopic scissors fork 151, and the other end of the chain 153 is sleeved on the hook of the electric hoist 152. The manned cage 154 is fixed on the lower surface of the lower frame of the telescopic scissors fork 151, and also includes an operating table 155, which is fixed on the manned cage 154. The operating table 155 is electrically connected to the mobile trolley 140, the electric hoist 152, the lifting hoist trolley 160 and the walking steering wheel 191.

[0031] Specifically, the working principle of the trackless mobile gantry with a foreign body cleaning mechanism is as follows: when in use, the manned cage 154 can be moved up and down manually by remote control or operating the operating table 155. At the same time, the setting of the telescopic scissor fork 151 can reduce the swing during movement, which is safer, and can control the operation of the hoisting hoist trolley 160 and the walking steering wheel 191. Two hoisting hoist trolleys 160 can be hoisted by one hoist alone, which is more suitable for the scene of two hoists lifting long materials and irregular materials. Two hoisting hoist trolleys 160 are configured, one of which can be a hoist. The other is redundant for safety, ensuring safer hoisting. The travel steering wheel 191 can realize overall free movement such as forward, backward, turning, and U-turn. The setting of the first track 120 and the second track 130 allows the mobile trolley 140 and the hoisting hoist trolley 160 to run crosswise. The inclined connecting frame 180 and the iron brush 190 sweep the foreign objects on the moving path of the gantry 110 to one side. The manned auxiliary assembly gantry structure is more suitable for long-line work. The manned cage 154 covers downward from the air, covering a larger area, and its work is for equipment with a wide frame and a large upper plane. The business dimension is difficult for ordinary aerial platforms to achieve, and in this case, it can easily and safely have a larger load, while the safety, cost and size of ordinary aerial platforms will be doubled with each additional weight. As for the requirements for operating space, ordinary aerial platforms require larger walking channels, while in this case, only two narrower operating channels are required. For equipment installed in the pit, ordinary manned aerial platforms cannot complete it, but in this case, it can be safely covered downwards, and the hoisting hoist trolley 160 is given the scene requirements in addition to manned, and it can also be used for hoisting, allowing the equipment to be installed in the pit. The advantages of the mechanism are fully utilized, and the applicable scenarios and functions are more abundant. A person standing on the manned cage 154 can control the multi-dimensional operation of the device, and perform related work such as installation, laying, and maintenance of the equipment. It is safe and efficient, and has a strong lifting function. In addition, by setting an inclined connecting frame 180 and an iron brush 190, foreign objects on the moving path of the gantry 110 are swept aside, effectively preventing the walking steering wheel 191 and the self-locking universal wheel 192 from pressing on foreign objects, ensuring the normal movement of the gantry 110, saving manpower, and bringing users a better use experience.

[0032] It should be noted that the specific models and specifications of the mobile trolley 140, electric hoist 152, operating table 155, lifting hoist trolley 160 and walking steering wheel 191 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0033] The power supply and principle of the mobile trolley 140, the electric hoist 152, the operating table 155, the hoisting hoist trolley 160 and the traveling steering wheel 191 are clear to those skilled in the art and will not be described in detail here.

[0034] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

Claims

1. A trackless mobile gantry with a foreign body cleaning mechanism, characterized in that: The invention comprises a gantry (110), a connecting plate (170), a connecting frame (180), an iron brush (190), a running steering wheel (191) and a self-locking universal wheel (192), wherein the running steering wheel (191) and the self-locking universal wheel (192) are both mounted on the lower end surface of the gantry (110), and the connecting plate (170) is fixed to the lower end of the gantry (110); The connecting frame (180) is fixed on the connecting plate (170), the iron brush (190) is inserted on the connecting frame (180), the angle between the iron brush (190) and the connecting plate (170) is less than or equal to seventy degrees, the end of the connecting frame (180) is provided with an arc-shaped end surface, and the iron brush (190) is provided to remove foreign matter from the moving route of the gantry (110).

2. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 1, characterized in that: The outer end surface of the connecting frame (180) is arranged to be inclined, the iron brush (190) is installed in the connecting frame (180), and a part of the iron brush (190) is exposed outside the connecting frame (180).

3. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 1, characterized in that: The iron brush (190) is provided with a square hole, and the mounting hole on the connecting frame (180) is arranged corresponding to the square hole.

4. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 1, characterized in that: It also includes a moving trolley (140) and a manned lifting mechanism (150), wherein the moving trolley (140) is mounted on the upper end surface of the gantry (110), and the manned lifting mechanism (150) is mounted on the moving trolley (140), and the setting of the manned lifting mechanism (150) can control the lifting and lowering of the manned cage (154).

5. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 4, characterized in that: It also includes a first track (120), and the moving vehicle (140) is installed on the first track (120).

6. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 4, characterized in that: The manned lifting mechanism (150) comprises a telescopic scissor fork (151), an electric hoist (152), a chain (153) and a manned hanging cage (154), and the moving trolley (140) is fixed on the lower surface of the upper frame of the telescopic scissor fork (151); The upper end of the electric hoist (152) is rotatably arranged on the upper frame of the gantry (110), one end of the chain (153) is sleeved on the telescopic scissors fork (151), the other end of the chain (153) is sleeved on the hook of the electric hoist (152), and the manned cage (154) is fixed on the lower surface of the lower frame of the telescopic scissors fork (151).

7. The trackless mobile gantry with a foreign matter cleaning mechanism according to claim 6, characterized in that: It also includes an operating platform (155), which is fixed on the manned cage (154), and the operating platform (155) is electrically connected to the moving vehicle (140), the electric hoist (152) and the traveling steering wheel (191).