Automatic wastewater collection system
Through the design of the automated wastewater collection system, the second motor drive transmission rod and the conveying spiral shaft are used to uniformly discharge struvite sediment, which solves the problem of accumulation and blockage of struvite sediment under high ammonia or high phosphorus conditions, and improves the system Normal use and economic benefits.
Patent Information
- Application Number
- CN202420607882.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the existing industrial wastewater treatment system, under high ammonia or high phosphorus conditions, struvite sediment is prone to accumulate when pushing the slag discharge pipe, causing blockage, affecting the use of the system.
An automated wastewater collection system is designed to drive the transmission rod and the conveying screw shaft through a second motor to uniformly discharge struvite sediment, avoid blockage, and simplify equipment disassembly and assembly and maintenance through cleaning mechanisms and fixing mechanisms.
It effectively avoids the problem of struvite sediment blocking the discharge pipe, improves the normal use of the system, and reduces the cost of sewage treatment.
Smart Images

Figure CN222250202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial wastewater treatment, in particular to an automatic wastewater collection system. Background Art
[0002] Industrial wastewater generated in the production of general chemical enterprises may contain high-concentration organic pollutants and high-concentration ammonia wastewater and phosphorus wastewater. Usually, the main treatment method for single high-ammonia wastewater is physical and chemical method, including stripping, ion exchange, chemical precipitation, membrane separation, etc. However, the ammonia nitrogen in the effluent of physical and chemical method generally cannot meet the discharge standards, and further biochemical treatment is required to ensure that the treatment meets the discharge standards. Phosphorus wastewater is generally divided into biochemical method and chemical method. The biochemical method is mainly used for low-concentration organic phosphorus wastewater, and the chemical method is mainly used for high-concentration inorganic phosphorus wastewater. The high-concentration wastewater of chemical enterprises, when high ammonia or high phosphorus exists, usually affects the treatment effect of its organic pollutants, so the ammonia or phosphorus concentration will be reduced to a lower level before the next step of wastewater treatment. The first step in the treatment process includes: first, after mixing high-ammonia and high-phosphorus wastewater in proportion, adding a certain amount of magnesium salt, and controlling the pH to form struvite (magnesium ammonium phosphate) precipitation to remove most of the ammonia nitrogen and orthophosphate contained in the wastewater. Magnesium ammonium phosphate is an excellent slow-release fertilizer in agricultural production. Therefore, the struvite precipitate can be recycled and sold to phosphate fertilizer manufacturers, generating economic benefits and reducing sewage treatment costs.
[0003] The patent document with announcement number: CN217708920U discloses "a high-ammonia and high-phosphorus industrial wastewater pretreatment system", which involves driving a reciprocating screw in a cleaning frame to rotate by a motor, thereby causing a movable block on the outside of the reciprocating screw to reciprocate in the cleaning frame, and cleaning the struvite precipitates at the bottom of the sedimentation reaction tank by a scraper at the bottom of the movable block. During the movement of the movable block, the gear plate on the outside engages with the gear rail on the outside of the cleaning frame to rotate the rotating shaft, and cleaning the struvite precipitates on the inner wall of the sedimentation reaction tank by a cleaning plate and bristles on the outside of the rotating shaft.
[0004] Although the device achieves the purpose of cleaning struvite, it continuously pushes the struvite into the slag discharge pipe, which easily causes accumulation, thereby causing the slag discharge pipe to become blocked, which is not conducive to use. Therefore, it is necessary to provide an automated wastewater collection system that is easy to discharge to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an automated wastewater collection system which is convenient for discharge.
[0006] The utility model provides an automated wastewater collection system, comprising a base plate, wherein the top of the base plate is fixedly connected to a sedimentation reaction tank via a fixing frame, a first motor is arranged above the sedimentation reaction tank, a fixing mechanism is arranged on the outer side of the first motor, the fixing mechanism is used to fix the first motor, a rotating rod is fixedly connected to the output end of the first motor, a connecting rod is fixedly connected to the outer side of the rotating rod, a cleaning mechanism is arranged on one side of the connecting rod, the cleaning mechanism is used to clean the inside of the sedimentation reaction tank, a discharge mechanism is connected to the bottom of the sedimentation reaction tank via a control valve, the discharge mechanism is used to stably discharge struvite sediment, the discharge mechanism comprises a second motor, the second motor is installed on the top of the base plate, a transmission rod is fixedly connected to the output end of the second motor, a conveying screw shaft is fixedly connected to the top of the transmission rod, a discharge pipe is arranged on the outer side of the conveying screw shaft, and a guide cover is arranged on the outer side of the transmission rod.
[0007] As an automated wastewater collection system provided by the utility model, preferably, the fixing mechanism includes a first fixing block, a second fixing block is arranged on one side of the first fixing block, one side of the second fixing block is fixedly connected to the outside of the sedimentation reaction tank, the inner cavity of the first fixing block is threadedly connected with a fixing bolt, and the top of the first fixing block is fixedly connected with a support rod.
[0008] As an automated wastewater collection system provided by the utility model, preferably, the cleaning mechanism includes a mounting frame, one side of the mounting frame is fixedly connected to one end of a connecting rod, the inner cavity of the mounting frame is provided with a clamping plate, the inner cavity of the clamping plate is provided with a mounting bolt, the outer side of the mounting bolt is threadedly connected with a mounting nut, one side of the clamping plate is fixedly connected to a cleaning plate, and one side of the cleaning plate is respectively provided with a scraper and a cleaning brush.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] In the automated wastewater collection system, struvite precipitates enter the discharge pipe, and the second motor drives the transmission rod to rotate, and the transmission rod rotates to drive the conveying screw shaft to rotate. The conveying screw shaft can evenly discharge the struvite precipitates out of the discharge pipe, so as to avoid the struvite precipitates being blocked in the discharge pipe and affecting the normal use of the discharge pipe. This solves the problem that although the current device achieves the purpose of cleaning the struvite, it continuously pushes the struvite into the slag discharge pipe, which is prone to accumulation, thereby causing the slag discharge pipe to be blocked and being unfavorable for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 A structural schematic diagram of a preferred embodiment of the automated wastewater collection system provided by the utility model;
[0012] Figure 2It is a top view of the structure section of the installation frame and the clamping plate of the utility model;
[0013] Figure 3 This is a structural cross-sectional view of the discharge pipe of the utility model;
[0014] Figure 4 It is an enlarged schematic diagram of the structure of point A of the utility model.
[0015] Numbers in the figure: 1, substrate; 2, fixing frame; 3, sedimentation reaction tank; 4, first motor; 5, fixing mechanism; 501, first fixing block; 502, second fixing block; 503, fixing bolt; 504, support rod; 6, rotating rod; 7, connecting rod; 8, cleaning mechanism; 801, mounting frame; 802, clamping plate; 803, mounting bolt; 804, mounting nut; 805, cleaning plate; 806, scraper; 807, cleaning brush; 9, discharge mechanism; 901, second motor; 902, transmission rod; 903, conveying screw shaft; 904, discharge pipe; 905, guide cover; 10, control valve. DETAILED DESCRIPTION
[0016] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0017] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A structural schematic diagram of a preferred embodiment of the automated wastewater collection system provided by the utility model; Figure 2 It is a top view of the structure section of the installation frame and the clamping plate of the utility model; Figure 3 This is a structural cross-sectional view of the discharge pipe of the utility model; Figure 4 It is an enlarged schematic diagram of the structure of the utility model at A. An automated wastewater collection system comprises a substrate 1, the top of the substrate 1 is fixedly connected to a precipitation reaction tank 3 through a fixing frame 2, a first motor 4 is arranged above the precipitation reaction tank 3, a fixing mechanism 5 is arranged on the outside of the first motor 4, the fixing mechanism 5 is used to fix the first motor 4, a rotating rod 6 is fixedly connected to the output end of the first motor 4, a connecting rod 7 is fixedly connected to the outside of the rotating rod 6, a cleaning mechanism 8 is arranged on one side of the connecting rod 7, the cleaning mechanism 8 is used to clean the inside of the precipitation reaction tank 3, the bottom of the precipitation reaction tank 3 is connected to a discharge mechanism 9 through a control valve 10, the discharge mechanism 9 is used to stably discharge struvite sediment, the discharge mechanism 9 comprises a second motor 901, the second motor 901 is installed on the top of the substrate 1, the output end of the second motor 901 is fixedly connected to a transmission rod 902, the top of the transmission rod 902 is fixedly connected to a conveying screw shaft 903, a discharge pipe 904 is arranged on the outside of the conveying screw shaft 903, and a guide cover 905 is arranged on the outside of the transmission rod 902.
[0018] In this embodiment: the struvite precipitated in the precipitation reaction tank 3 can be cleaned by the cleaning mechanism 8, and there is no need for the user to clean it manually. The discharging mechanism 9 can stably discharge the cleaned struvite precipitate to avoid clogging. The fixing mechanism 5 is provided to facilitate the disassembly and assembly of the first motor 4, thereby facilitating the maintenance of the cleaning mechanism 8. The struvite precipitate produced by cleaning can be cleaned by opening the control valve 10 to allow the struvite precipitate to enter the discharge pipe 904. The second motor 901 is driven to rotate the transmission rod 902, and the transmission rod 902 rotates to drive the conveying screw shaft 903 to rotate. The conveying screw shaft 903 can evenly discharge the struvite precipitate from the discharge pipe 904 to avoid the struvite precipitate being blocked in the discharge pipe 904 and affecting the normal use of the discharge pipe 904.
[0019] As a technical optimization solution of the utility model, the fixing mechanism 5 includes a first fixing block 501, a second fixing block 502 is arranged on one side of the first fixing block 501, one side of the second fixing block 502 is fixedly connected to the outer side of the precipitation reaction tank 3, the inner cavity of the first fixing block 501 is threadedly connected with a fixing bolt 503, and the top of the first fixing block 501 is fixedly connected with a support rod 504.
[0020] In this embodiment: the number of support rods 504 is set to three, which are welded and fixed at equal intervals on the outside of the first motor 4, and a threaded groove for use with the fixing bolt 503 is opened on one side of the second fixing block 502. The first motor 4 can be released by twisting the fixing bolt 503 out of the first fixing block 501 and the second fixing block 502.
[0021] As a technical optimization solution of the utility model, the cleaning mechanism 8 includes a mounting frame 801, one side of the mounting frame 801 is fixedly connected to one end of the connecting rod 7, the inner cavity of the mounting frame 801 is provided with a clamping plate 802, the inner cavity of the clamping plate 802 is provided with a mounting bolt 803, the outer side of the mounting bolt 803 is threadedly connected with a mounting nut 804, one side of the clamping plate 802 is fixedly connected to a cleaning plate 805, and one side of the cleaning plate 805 is respectively provided with a scraper 806 and a cleaning brush 807.
[0022] In this embodiment: the first motor 4 can drive the rotating rod 6 to rotate, thereby driving the connecting rod 7 to move, thereby driving the installation frame 801 to move. The movement of the installation frame 801 can enable the scraper 806 and the cleaning brush 807 to clean the struvite sediment in the sedimentation reaction tank 3. The scraper 806 can clean the large-grained struvite sediment, and the cleaning brush 807 can clean the small-grained struvite sediment, which greatly improves the cleaning effect of the struvite sediment.
[0023] The working principle of an automated wastewater collection system provided by the utility model is as follows:
[0024] When using the device, firstly, after mixing high-ammonia and high-phosphorus wastewater in proportion, a certain amount of magnesium salt is added, and the pH is controlled to form struvite (magnesium ammonium phosphate) precipitation to remove most of the ammonia nitrogen and orthophosphate contained in the wastewater, and then the control valve 10 is opened, and the sewage is discharged through the discharge pipe 904. For the precipitated struvite, the first motor 4 can drive the rotating rod 6 to rotate, thereby driving the connecting rod 7 to move, thereby driving the installation frame 801 to move, and the movement of the installation frame 801 can enable the scraper 806 and the cleaning brush 807 to clean the struvite precipitate in the precipitation reaction tank 3. The scraper 806 can clean the large-grained struvite precipitate, and the cleaning brush 807 can clean the small-grained struvite precipitate, which greatly improves the cleaning effect of the struvite precipitate. After cleaning the struvite precipitate, the control valve 10 can be opened to allow the struvite precipitate to enter the discharge pipe 904, and the second motor 901 can drive the connecting rod 7 to move. The transmission rod 902 rotates, and the transmission rod 902 rotates to drive the conveying screw shaft 903 to rotate. The conveying screw shaft 903 can evenly discharge the struvite sediment from the discharge pipe 904 to prevent the struvite sediment from being blocked in the discharge pipe 904 and affecting the normal use of the discharge pipe 904. When the scraper 806 and the cleaning brush 807 are worn out after long-term use and need to be replaced, the user can twist the fixing bolt 503 out of the first fixing block 501 and the second fixing block 502 to release the fixation of the first motor 4, and then the user can lift the first motor 4 and the rotating rod 6 out of the precipitation reaction tank 3 through an external lifting device, and then the user twists the mounting nut 804 off the outside of the mounting bolt 803, and pulls the mounting bolt 803 out of the clamping plate 802 to release the fixation of the clamping plate 802, and then the user can take the clamping plate 802 out of the mounting frame 801 to replace the scraper 806 and the cleaning brush 807.
[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automated wastewater collection system, characterized in that: The invention comprises a base plate (1), the top of the base plate (1) is fixedly connected to a precipitation reaction tank (3) via a fixing frame (2), a first motor (4) is arranged above the precipitation reaction tank (3), a fixing mechanism (5) is arranged on the outer side of the first motor (4), the fixing mechanism (5) is used to fix the first motor (4), a rotating rod (6) is fixedly connected to the output end of the first motor (4), a connecting rod (7) is fixedly connected to the outer side of the rotating rod (6), a cleaning mechanism (8) is arranged on one side of the connecting rod (7), the cleaning mechanism (8) is used to clean the inside of the precipitation reaction tank (3), and the The bottom of the precipitation reaction tank (3) is connected to a discharge mechanism (9) via a control valve (10), and the discharge mechanism (9) is used for stably discharging struvite sediments. The discharge mechanism (9) comprises a second motor (901), and the second motor (901) is installed on the top of the base plate (1). The output end of the second motor (901) is fixedly connected to a transmission rod (902), and the top of the transmission rod (902) is fixedly connected to a conveying screw shaft (903), and a discharge pipe (904) is arranged on the outer side of the conveying screw shaft (903), and a guide cover (905) is arranged on the outer side of the transmission rod (902).
2. The automated wastewater collection system according to claim 1, characterized in that: The fixing mechanism (5) comprises a first fixing block (501), a second fixing block (502) is arranged on one side of the first fixing block (501), one side of the second fixing block (502) is fixedly connected to the outer side of the precipitation reaction tank (3), the inner cavity of the first fixing block (501) is threadedly connected to a fixing bolt (503), and the top of the first fixing block (501) is fixedly connected to a support rod (504).
3. The automated wastewater collection system according to claim 1, characterized in that: The cleaning mechanism (8) comprises a mounting frame (801), one side of the mounting frame (801) is fixedly connected to one end of the connecting rod (7), the inner cavity of the mounting frame (801) is provided with a clamping plate (802), the inner cavity of the clamping plate (802) is provided with a mounting bolt (803), the outer side of the mounting bolt (803) is threadedly connected with a mounting nut (804), one side of the clamping plate (802) is fixedly connected to a cleaning plate (805), and one side of the cleaning plate (805) is respectively provided with a scraper (806) and a cleaning brush (807).